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Texture evolution and mechanical anisotropy reduction in boron-microalloyed Ti-6Al-4V sheets during cold rolling and annealing 硼微合金Ti-6Al-4V板在冷轧和退火过程中的织构演变和力学各向异性降低
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2025.149703
Ying Han , Yazheng Wang , Yun Meng , Lei Cheng , Wei Yu , Xiao Li
The control of texture and mechanical anisotropy in rolled titanium sheets remains a critical challenge, as achieving low anisotropy typically requires inefficient cross-rolling. In this study, low-mechanical-anisotropy Ti-6Al-4V microalloyed with 0.04 wt% boron (Ti64–0.04B) sheets were produced by a simplified continuous cold-rolling and annealing process. Quasi-in-situ compression experiments and multiple characterization techniques were employed to investigate the role of TiB in texture evolution of cold-rolled Ti-6Al-4V (Ti64), and to elucidate the underlying mechanisms linking texture to mechanical anisotropy. Results reveal that Ti64 alloy evolves into a transverse (T-type) texture, whereas Ti64–0.04B alloy develops a strong basal (B-type) texture after cold rolling that remains stable upon annealing. TiB particles promote the activation of multiple slip systems dominated by pyramidal slip, while constraining the c-axis rotation of α grains toward the transverse direction (TD), thereby stabilizing the B-type texture and suppressing T-type texture formation. Consequently, the yield strength (YS) difference between the rolling direction (RD) and TD decreases to 38.9 MPa in Ti64–0.04B, significantly lower than 92.4 MPa in Ti64. Texture volume fractions are identified as the key factor governing mechanical anisotropy: a high fraction of B-type texture enhances the Schmid factor symmetry distributions (SFSDs), reducing the property difference between RD and TD and markedly reducing mechanical anisotropy, whereas a high fraction of T-type texture produces the opposite effect.
控制轧制钛板的织构和力学各向异性仍然是一个关键的挑战,因为实现低各向异性通常需要低效的交叉轧制。采用简化的连续冷轧退火工艺,制备了含0.04 wt%硼的低力学各向异性Ti-6Al-4V微合金(Ti64-0.04B)板材。采用准原位压缩实验和多种表征技术研究了TiB在冷轧Ti-6Al-4V (Ti64)织构演变中的作用,并阐明了织构与力学各向异性之间的联系机制。结果表明:Ti64合金冷轧后形成横向织构(t型),而Ti64 - 0.04 b合金冷轧后形成较强的基底织构(b型),退火后织构保持稳定;TiB粒子促进了以锥体滑移为主的多重滑移体系的激活,同时抑制了α晶粒向横向(TD)的c轴旋转,从而稳定了b型织构,抑制了t型织构的形成。因此,Ti64 - 0.04 b的屈服强度(YS)差值为38.9 MPa,显著低于Ti64的92.4 MPa。织构体积分数是控制力学各向异性的关键因素:高b型织构体积分数增强了施密德因子对称分布(SFSDs),减小了RD和TD之间的性能差异,显著降低了力学各向异性,而高t型织构体积分数则产生相反的效果。
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引用次数: 0
Formation quality, microstructure and anisotropic mechanical properties of pure Zn fabricated by laser powder bed fusion 激光粉末床熔合制备纯锌的成形质量、显微组织和各向异性力学性能
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2026.149754
Chun Chen , Wenjie Zheng , Zhenmin Wang , Runxia Li , Biao Wang
Biodegradable Zn and its alloys fabricated by laser powder bed fusion (LPBF) demonstrate great potential in the field of orthopedic implants. In this study, densified LPBF Zn is obtained by optimizing laser power P and scanning speed v, and the mechanisms behind its anisotropic mechanical properties are revealed. A high relative density (close to 99 %) is achieved with laser energy density Ev = 54.42–95.24 J/mm3. With the increase of Ev, the dominant defect types change from unmelted powder and lack of fusion to keyhole pores. The optimal processing parameters are P = 60 W and v = 500 mm/s. The densified LPBF Zn possesses coarse columnar grains (d = 31.9 ± 45.1 μm) aligned along the build direction (BD) and a 0001BD texture. Its compressive yield strength along z direction (83.5 ± 0.6 MPa) is lower than that along x direction (109.8 ± 1.3 MPa). The 0001BD texture and polarity of {1012}1011 twinning result in the significantly higher twin area fraction for compression along z direction. The pronounced twining activity lowers the strength along this direction, thereby leading to anisotropy of mechanical properties. This mechanism is validated by further visco-plastic self-consistent simulation. After yielding, grain refinement and crystallographic reorientation induced by twinning contribute to the higher strain hardening rate for compression along z direction. Continuous dynamic recrystallization (CDRX), discontinuous dynamic recrystallization (DDRX) and twin-induced dynamic recrystallization (TDRX) occur in room-temperature compression. CDRX is dominant for both compressive directions. TDRX is promoted for compression along z direction owing to the higher twinning activity. The occurrence of DRX reduces the strain hardening rate, thereby narrowing the gap of strength at the late stage of deformation. The findings provide valuable insights into the formation process and anisotropic mechanical properties of LPBF Zn.
激光粉末床熔合制备生物可降解锌及其合金在骨科植入物领域具有广阔的应用前景。本研究通过优化激光功率P和扫描速度v,获得了致密化的LPBF Zn,并揭示了其各向异性力学性能背后的机制。当激光能量密度Ev = 54.42 ~ 95.24 J/mm3时,相对密度接近99%。随着Ev的增加,主要缺陷类型由未熔粉和未熔合变为锁孔孔。最佳工艺参数为P = 60 W, v = 500 mm/s。致密的LPBF Zn具有沿构建方向(BD)排列的粗柱状颗粒(d形式= 31.9±45.1 μm)和⟨0001⟩∥BD纹理。其抗压屈服强度沿z方向(83.5±0.6 MPa)低于沿x方向(109.8±1.3 MPa)。⟨0001⟩∥b1的纹理和{101望而密}的⟨101望而密的极性导致沿z方向压缩的twin面积分数明显更高。明显的缠绕活动降低了沿此方向的强度,从而导致力学性能的各向异性。进一步的粘塑性自洽模拟验证了这一机制。屈服后,晶粒细化和孪晶引起的晶体取向改变导致了z向压缩应变硬化率的提高。室温压缩过程中发生连续动态再结晶(CDRX)、不连续动态再结晶(DDRX)和双诱导动态再结晶(TDRX)。两个压缩方向均以CDRX为主。较高的孪晶活性促进了TDRX沿z方向的压缩。DRX的出现降低了应变硬化速率,从而缩小了变形后期的强度差距。研究结果为研究LPBF Zn的形成过程和各向异性力学性能提供了有价值的见解。
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引用次数: 0
Impact of oxidation-assisted nano-carbide precipitation on the very high cycle fatigue crack growth in a nickel-based alloy 氧化辅助纳米碳化物析出对镍基合金高周疲劳裂纹扩展的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2025.149695
Xiangyu Wang , Chao He , Yajun Dai , Yongjie Liu , Chong Wang , Qingyuan Wang
In this study, the crack growth behavior of a Ni-based superalloy under very-high-cycle fatigue (VHCF) conditions was systematically investigated at 950 °C in air, with particular emphasis on the mechanism of oxidation-assisted fatigue crack growth. Experimental results revealed that oxidation along the crack surface significantly altered the local distribution of alloying elements, resulting in the formation of Al-depleted zones. Within these zones, a high density of nano-scale MC-type carbides precipitated, which promotes micro-void nucleation under cyclic loading and thereby accelerates crack propagation. Electron channeling contrast imaging (ECCI) and atomic-resolution scanning transmission electron microscopy (STEM) analyses indicate that the formation of these nano-carbides was closely associated with specific defect configurations and the local segregation of heavy solute atoms during high-temperature fatigue loading. These nano-carbides maintained a cube-on-cube orientation relationship with the matrix, but introduced a substantial lattice misfit of approximately 21.6 % at the interface, providing favorable sites for micro-void formation. This study established a new mechanism in which oxidation-assisted nano-carbide precipitation governs the VHCF crack growth behavior of Ni-based superalloys at elevated temperatures.
在这项研究中,系统地研究了一种镍基高温合金在950°C空气中的高周疲劳(VHCF)条件下的裂纹扩展行为,重点研究了氧化辅助疲劳裂纹扩展的机制。实验结果表明,沿裂纹表面氧化显著改变了合金元素的局部分布,导致al贫区形成。在这些区域内,高密度的纳米级mc型碳化物析出,促进了循环载荷下的微孔洞形核,从而加速了裂纹扩展。电子通道对比成像(ECCI)和原子分辨率扫描透射电子显微镜(STEM)分析表明,这些纳米碳化物的形成与高温疲劳加载过程中特定缺陷构型和重溶质原子的局部偏析密切相关。这些纳米碳化物与基体保持立方体对立方体的取向关系,但在界面处引入了约21.6%的大量晶格错配,为微孔洞的形成提供了有利的位置。本研究建立了氧化辅助纳米碳化物析出控制高温镍基高温合金VHCF裂纹扩展行为的新机制。
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引用次数: 0
A brazed thermal bridge of continuous Mo-network for extreme heat transfer between Cf/C composite to Haynes 230 alloy Cf/C复合材料与Haynes 230合金之间的连续mo网络钎焊热桥
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2026.149755
Pengpeng Xue, Xiaoqing Si, Wenjing Ding, Wendi Zhao, Jianwei Gao, Yaotian Yan, Chun Li, Bo Yang, Junlei Qi, Jian Cao
The pursuit of efficient thermal management under extreme environments—as encountered in thermonuclear fusion reactors—is fundamentally hampered by the formidable challenge of creating robust and conductive joints between dissimilar high-temperature materials, such as Cf/C composite and Haynes 230 alloy. Here, we devise a multi-layered Mo-Cu/Cu/Ti (MCT) filler that, upon brazing, in-situ constructs a continuous, three-dimensional molybdenum network within the joint. It serves as a dedicated thermal superhighway, effectively bypassing the intrinsic phonon-scattering interfaces that typically plague conventional brazing seam. The resulting joint exhibits an exceptional thermal conductivity of 36.1–40.7 W m−1 K−1 and a low overall thermal resistance below 1.8 cm2 K W−1 in the 600–900 °C range. Concurrently, the joint maintains a shear strength of >9 MPa even at the upper service temperature of 900 °C. Crucially, the joint survives 100 aggressive thermal cycles (200 h) between 600 and 900 °C with negligible degradation in both thermal and mechanical properties, demonstrating unparalleled reliability for long-term service. In a practical demonstration under a high heat flux of 2.7 W mm−2, the brazed assembly enhances the surface temperature by 13 °C relative to a non-joined interface, unequivocally validating its superior heat-transfer capability in a simulated service scenario. This work provides a viable strategy for thermal management in fusion reactors and aerospace thermal protection systems, overcoming the temperature limitations of conventional thermal interface materials.
在极端环境下(如热核聚变反应堆中)高效热管理的追求,从根本上受到了在不同高温材料(如Cf/C复合材料和Haynes 230合金)之间创建坚固且导电接头的艰巨挑战的阻碍。在这里,我们设计了一种多层Mo-Cu/Cu/Ti (MCT)填充物,在钎焊后,在接头内原位构建连续的三维钼网络。它作为一个专用的热高速公路,有效地绕过固有的声子散射界面,通常困扰传统钎焊接缝。在600 ~ 900℃范围内,接头的导热系数为36.1 ~ 40.7 W m−1 K−1,总热阻低于1.8 cm2 K W−1。同时,在最高使用温度为900℃时,接头的抗剪强度仍保持在9mpa。至关重要的是,该接头在600至900°C之间经受了100次剧烈热循环(200小时),热性能和机械性能的退化可以忽略不计,表现出无与伦比的长期使用可靠性。在2.7 W mm−2的高热流密度下的实际演示中,与未连接的界面相比,钎焊组件的表面温度提高了13°C,在模拟服务场景中明确验证了其优越的传热能力。这项工作为聚变反应堆和航天热保护系统的热管理提供了一种可行的策略,克服了传统热界面材料的温度限制。
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引用次数: 0
Influence of rolling and equal channel angular pressing (ECAP) on the microstructural evolution and mechanical properties of Zn-0.5Li-0.3Mn alloy 轧制和等径角压对Zn-0.5Li-0.3Mn合金组织演变及力学性能的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2026.149757
Muhammad Atif , Huan Liu , Jiajian Zhou , Yinyuan Chen , Xiaoyu Qin , Zaib Ullah Khan , Chao Sun , Xianli Wang , Jia Ju , Yuna Wu
Zinc alloys are promising candidates for biodegradable medical implants, yet their limited mechanical performance remains a barrier to broader clinical application. The Zn-Li-Mn alloy system has significant potential for enhancing strength and ductility. In this work, the grain size evolution and resulting mechanical properties of a Zn-0.5Li-0.3Mn alloy, were examined following hot rolling at 50 %, 60 %, and 70 % reduction and equal-channel angular pressing at 250 °C for 1, 4, and 8 passes. Rolling produced slightly coarser grain sizes of 16.5, 17.25, and 18.96 μm, which contributed to a progressive increase in strength with deformation. The 70 % rolled sample achieved an ultimate tensile strength (UTS) of 323.5 ± 4.5 MPa and a yield strength (YS) of 258.9 ± 2.0 MPa, while the 50 % rolled alloy exhibited the highest elongation (EL) of 78.2 ± 8.1 %. Furthermore, ECAP processing resulted in substantial grain refinement, reducing the grain size from 42.3 μm to 3.15 μm and promoting corresponding improvements in mechanical performance. The best strength-ductility combination was obtained after 4 passes, yielding a UTS of 327.9 ± 8.1 MPa, YS of 245.9 ± 7.4 MPa, and EL of 54.4 ± 3.2 %. The microstructural results indicate that grain-boundary strengthening contributes significantly to the mechanical properties of the rolled samples, with additional hetero-deformation-induced (HDI) strengthening particularly evident in the 70 % alloy. While, the primary strengthening mechanism in the ECAP-processed samples is grain-boundary strengthening. According to the results obtained, both rolling and ECAP can markedly enhance mechanical performance of Zn-0.5Li-0.3Mn alloys for next-generation biodegradable implant applications.
锌合金是生物可降解医疗植入物的有前途的候选者,但其有限的机械性能仍然是广泛临床应用的障碍。锌-锂-锰合金体系在提高强度和延展性方面具有显著的潜力。在这项工作中,研究了一种Zn-0.5Li-0.3Mn合金的晶粒尺寸演变和由此产生的力学性能,分别进行了50%,60%和70%的热轧和250°C等通道角压,分别进行了1,4和8道次。轧制产生的晶粒尺寸略粗,分别为16.5、17.25和18.96 μm,这使得强度随变形逐渐提高。轧制率为70%的合金的极限抗拉强度(UTS)为323.5±4.5 MPa,屈服强度(YS)为258.9±2.0 MPa,而轧制率为50%的合金的最高伸长率(EL)为78.2±8.1%。此外,ECAP处理导致晶粒细化,晶粒尺寸从42.3 μm减小到3.15 μm,并促进了相应的力学性能提高。经过4道次后,得到了最佳的强度-塑性组合,其抗压强度为327.9±8.1 MPa,抗压强度为245.9±7.4 MPa,抗压强度为54.4±3.2%。显微组织结果表明,晶界强化对轧制试样的力学性能有显著影响,其中70%合金的异质变形诱导(HDI)强化尤为明显。而经ecap处理后的材料主要以晶界强化为主。结果表明,轧制和ECAP均能显著提高下一代生物可降解植入物Zn-0.5Li-0.3Mn合金的力学性能。
{"title":"Influence of rolling and equal channel angular pressing (ECAP) on the microstructural evolution and mechanical properties of Zn-0.5Li-0.3Mn alloy","authors":"Muhammad Atif ,&nbsp;Huan Liu ,&nbsp;Jiajian Zhou ,&nbsp;Yinyuan Chen ,&nbsp;Xiaoyu Qin ,&nbsp;Zaib Ullah Khan ,&nbsp;Chao Sun ,&nbsp;Xianli Wang ,&nbsp;Jia Ju ,&nbsp;Yuna Wu","doi":"10.1016/j.msea.2026.149757","DOIUrl":"10.1016/j.msea.2026.149757","url":null,"abstract":"<div><div>Zinc alloys are promising candidates for biodegradable medical implants, yet their limited mechanical performance remains a barrier to broader clinical application. The Zn-Li-Mn alloy system has significant potential for enhancing strength and ductility. In this work, the grain size evolution and resulting mechanical properties of a Zn-0.5Li-0.3Mn alloy, were examined following hot rolling at 50 %, 60 %, and 70 % reduction and equal-channel angular pressing at 250 °C for 1, 4, and 8 passes. Rolling produced slightly coarser grain sizes of 16.5, 17.25, and 18.96 μm, which contributed to a progressive increase in strength with deformation. The 70 % rolled sample achieved an ultimate tensile strength (UTS) of 323.5 ± 4.5 MPa and a yield strength (YS) of 258.9 ± 2.0 MPa, while the 50 % rolled alloy exhibited the highest elongation (EL) of 78.2 ± 8.1 %. Furthermore, ECAP processing resulted in substantial grain refinement, reducing the grain size from 42.3 μm to 3.15 μm and promoting corresponding improvements in mechanical performance. The best strength-ductility combination was obtained after 4 passes, yielding a UTS of 327.9 ± 8.1 MPa, YS of 245.9 ± 7.4 MPa, and EL of 54.4 ± 3.2 %. The microstructural results indicate that grain-boundary strengthening contributes significantly to the mechanical properties of the rolled samples, with additional hetero-deformation-induced (HDI) strengthening particularly evident in the 70 % alloy. While, the primary strengthening mechanism in the ECAP-processed samples is grain-boundary strengthening. According to the results obtained, both rolling and ECAP can markedly enhance mechanical performance of Zn-0.5Li-0.3Mn alloys for next-generation biodegradable implant applications.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"953 ","pages":"Article 149757"},"PeriodicalIF":7.0,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145922915","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on the microalloying effect and strengthening mechanism of Lu substituting for Sc in Al-Mg alloys Al-Mg合金中Lu取代Sc的微合金化效果及强化机理研究
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-08 DOI: 10.1016/j.msea.2026.149760
Yaoyao Ma , Zhimeng Tang , Jian Li , Hong He , Guozhong He , Wei Feng , Jing Li , Xianquan Jiang
Al-Mg alloys have gained extensive utilization in marine and automotive applications owing to their exceptional corrosion resistance and formability. Nevertheless, the inherent compromise between mechanical strength and corrosion performance restricts their deployment in more demanding service environments. The present study successfully designed and fabricated a novel Al-Mg-Lu alloy, systematically elucidating the incorporation behavior and underlying mechanisms of Lu within the Al-Mg matrix through integrated thermodynamic modeling and multi-scale microstructural analysis. Experimental results demonstrate that the incorporation of Lu leads to the formation of thermodynamically stable Al3Lu nano-precipitates uniformly distributed in the aluminum matrix. These precipitates effectively inhibit the continuous grain-boundary precipitation of β-Al3Mg2 phases while concurrently refining the alloy's grain structure, reducing the average grain size from 171.55 μm to 120.69 μm. Remarkably, at an Lu concentration of 0.3 wt%, the alloy achieves optimal comprehensive performance: the yield strength attains 158 MPa, corresponding to a 33.9 % enhancement compared to the unmodified base alloy; the fracture elongation reaches 24.5 %, representing an 84.2 % improvement; simultaneously, the susceptibility to intergranular corrosion is markedly mitigated, as evidenced by an 80 % reduction in mass loss. When benchmarked against conventional Al-Mg-Sc alloys, the newly developed Al-Mg-Lu variants maintain comparable strength characteristics while demonstrating superior plastic deformation capability, enhanced corrosion resistance, and substantial cost-effectiveness. This study not only confirms that Lu can serve as an efficient substitute for Sc but also reveals its unique microalloying mechanism, offering a novel solution for developing high-performance, low-cost commercial aluminum alloys.
铝镁合金由于其优异的耐腐蚀性和可成形性,在船舶和汽车应用中得到了广泛的应用。然而,机械强度和腐蚀性能之间的内在折衷限制了它们在更苛刻的服务环境中的部署。本研究成功地设计和制备了一种新型Al-Mg-Lu合金,通过集成热力学建模和多尺度显微组织分析系统地阐明了Lu在Al-Mg基体中的结合行为和潜在机制。实验结果表明,Lu的掺入导致铝基体中形成了均匀分布的热力学稳定的Al3Lu纳米沉淀。这些析出物有效地抑制了β-Al3Mg2相的晶界连续析出,同时细化了合金的晶粒组织,使合金的平均晶粒尺寸从171.55 μm减小到120.69 μm。值得注意的是,当Lu浓度为0.3 wt%时,合金的综合性能达到最佳:屈服强度达到158 MPa,与未改性的基体合金相比提高了33.9%;断裂伸长率达到24.5%,提高84.2%;同时,对晶间腐蚀的敏感性显著降低,质量损失降低了80%。当与传统的Al-Mg-Sc合金进行对比时,新开发的Al-Mg-Lu变体保持了相当的强度特性,同时表现出卓越的塑性变形能力、增强的耐腐蚀性和可观的成本效益。该研究不仅证实了Lu可以作为Sc的有效替代品,而且揭示了其独特的微合金化机制,为开发高性能、低成本的商用铝合金提供了新的解决方案。
{"title":"Study on the microalloying effect and strengthening mechanism of Lu substituting for Sc in Al-Mg alloys","authors":"Yaoyao Ma ,&nbsp;Zhimeng Tang ,&nbsp;Jian Li ,&nbsp;Hong He ,&nbsp;Guozhong He ,&nbsp;Wei Feng ,&nbsp;Jing Li ,&nbsp;Xianquan Jiang","doi":"10.1016/j.msea.2026.149760","DOIUrl":"10.1016/j.msea.2026.149760","url":null,"abstract":"<div><div>Al-Mg alloys have gained extensive utilization in marine and automotive applications owing to their exceptional corrosion resistance and formability. Nevertheless, the inherent compromise between mechanical strength and corrosion performance restricts their deployment in more demanding service environments. The present study successfully designed and fabricated a novel Al-Mg-Lu alloy, systematically elucidating the incorporation behavior and underlying mechanisms of Lu within the Al-Mg matrix through integrated thermodynamic modeling and multi-scale microstructural analysis. Experimental results demonstrate that the incorporation of Lu leads to the formation of thermodynamically stable Al<sub>3</sub>Lu nano-precipitates uniformly distributed in the aluminum matrix. These precipitates effectively inhibit the continuous grain-boundary precipitation of <em>β</em>-Al<sub>3</sub>Mg<sub>2</sub> phases while concurrently refining the alloy's grain structure, reducing the average grain size from 171.55 μm to 120.69 μm. Remarkably, at an Lu concentration of 0.3 wt%, the alloy achieves optimal comprehensive performance: the yield strength attains 158 MPa, corresponding to a 33.9 % enhancement compared to the unmodified base alloy; the fracture elongation reaches 24.5 %, representing an 84.2 % improvement; simultaneously, the susceptibility to intergranular corrosion is markedly mitigated, as evidenced by an 80 % reduction in mass loss. When benchmarked against conventional Al-Mg-Sc alloys, the newly developed Al-Mg-Lu variants maintain comparable strength characteristics while demonstrating superior plastic deformation capability, enhanced corrosion resistance, and substantial cost-effectiveness. This study not only confirms that Lu can serve as an efficient substitute for Sc but also reveals its unique microalloying mechanism, offering a novel solution for developing high-performance, low-cost commercial aluminum alloys.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"953 ","pages":"Article 149760"},"PeriodicalIF":7.0,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146023443","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tensile response at dynamic strain rates in fine-grained Mg and Mg binary alloys 细晶Mg和Mg二元合金在动态应变速率下的拉伸响应
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-07 DOI: 10.1016/j.msea.2026.149745
Hidetoshi Somekawa , Alok Singh
The dynamic plastic response and deformation behavior at high strain rate regimes is examined on Mg and various dilute binary Mg alloys with fine-grained structure. Nine types of solute atoms (Ag, Al, Ga, In, Li, Mn, Sn, Y and Zn) are selected for alloying in Mg binary alloys with a chemical content of 0.3 at.%. Flow stress and ductility are affected by alloying elements and strain rates. Previous studies have provided that fine-grained Mg and Mg-Mn alloy exhibit huge ductility at low and quasi-static strain rates, attributable to the contribution of grain boundary sliding partially. However, the tensile ductility is determined to be between 5 % and 20 % at present strain rates of 1/s to 1000/s. In addition, regardless of the alloying elements, the strain rate sensitivities at high strain rate regimes are determined to be approximately 0.01–0.05, suggesting dislocation glide as the major deformation mechanism. Microstructural observations reveal <c> and/or <c+a> dislocation slips, as well as basal dislocation slips, instead of deformation twin formations.
研究了具有细晶组织的Mg及多种稀二元镁合金在高应变速率下的动态塑性响应和变形行为。选用九种溶质原子(Ag、Al、Ga、In、Li、Mn、Sn、Y和Zn),在化学含量为0.3 at.%的Mg二元合金中进行合金化。流变应力和塑性受合金元素和应变速率的影响。先前的研究表明,细晶Mg和Mg- mn合金在低应变率和准静态应变率下表现出巨大的延展性,部分原因是晶界滑动的贡献。然而,在当前应变速率为1/s至1000/s的情况下,拉伸延展性在5%至20%之间。此外,无论合金元素如何,高应变速率下的应变速率敏感性约为0.01-0.05,表明位错滑动是主要的变形机制。显微结构观察显示<;c>;和/或<;c+a>;位错滑移,以及基底位错滑移,而不是变形孪晶。
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引用次数: 0
Data-driven assisted design of highly stable and superhard high-entropy diborides 高稳定、超硬、高熵二硼化物的数据驱动辅助设计
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-07 DOI: 10.1016/j.msea.2026.149749
Yuxue Ren , Qianqian Wang , Zhilin Han , Ji-Xuan Liu , Yutong Fan , Congju Zuo , Guangquan Yue , Xingwei Zheng , Yongcheng Liang , Guo-Jun Zhang
The multi-component nature of high-entropy diboride (HEB) ceramics poses challenges to traditional trial-and-error design methods, including difficulties in regulating phase stability and prolonged optimization cycles. This study therefore selected multivariate linear regression and random forest models from seven machine learning models (ML) to predict the formation energy (Eform) and thermodynamic parameter Ω of HEBs, and applied the Ω criterion (where δ represents atomic size mismatch) to evaluate single-phase formability across 70 HEBs. For hardness prediction, the Gradient Boosting Decision Tree model demonstrated superior performance. Interpretable ML analysis indicated a positive correlation between hardness and the weighted average electronegativity, suggesting its enhancement effect on hardness. Guided by model predictions, (Cr0.2Zr0.2Hf0.2Ta0.2W0.2)B2 and (V0.2Zr0.2Nb0.2Ta0.2W0.2)B2 ceramics were selected for synthesis based on their high predicted hardness under a 1.96 N load. The former exhibited a single-phase microstructure, which is consistent with the predicted phase stability. Experimentally measured hardness values for both samples under various loads showed less than 5 % relative error compared to model predictions, confirming the accuracy of the model for these two samples. Under a load of 0.49 N, the Vickers hardnesses of these two new superhard HEBs were 46.08 ± 1.20 GPa and 44.85± 2.38 GPa, respectively. This work establishes a data-driven ML framework for designing high-performance HEB ceramics, offering an efficient pathway for accelerating materials development.
高熵二硼化物(HEB)陶瓷的多组分特性给传统的试错设计方法带来了挑战,包括难以调节相稳定性和延长优化周期。因此,本研究从7个机器学习模型(ML)中选择多元线性回归和随机森林模型来预测heb的地层能量(Eform)和热力学参数Ω,并应用Ω-δ准则(其中δ表示原子尺寸不匹配)评估70个heb的单相成形性。对于硬度预测,梯度增强决策树模型表现出较好的性能。可解释的ML分析表明,硬度与加权平均电负性呈正相关,表明其对硬度有增强作用。在模型预测的指导下,基于(Cr0.2Zr0.2Hf0.2Ta0.2W0.2)B2和(V0.2Zr0.2Nb0.2Ta0.2W0.2)B2陶瓷在1.96 N载荷下具有较高的预测硬度,选择了它们进行合成。前者表现为单相微观结构,与预测相稳定性一致。实验测量的两种样品在不同载荷下的硬度值与模型预测的相对误差小于5%,证实了这两种样品的模型的准确性。在0.49 N的载荷下,两种新型超硬HEBs的维氏硬度分别为46.08±1.20 GPa和44.85±2.38 GPa。这项工作建立了一个数据驱动的机器学习框架,用于设计高性能HEB陶瓷,为加速材料开发提供了有效途径。
{"title":"Data-driven assisted design of highly stable and superhard high-entropy diborides","authors":"Yuxue Ren ,&nbsp;Qianqian Wang ,&nbsp;Zhilin Han ,&nbsp;Ji-Xuan Liu ,&nbsp;Yutong Fan ,&nbsp;Congju Zuo ,&nbsp;Guangquan Yue ,&nbsp;Xingwei Zheng ,&nbsp;Yongcheng Liang ,&nbsp;Guo-Jun Zhang","doi":"10.1016/j.msea.2026.149749","DOIUrl":"10.1016/j.msea.2026.149749","url":null,"abstract":"<div><div>The multi-component nature of high-entropy diboride (HEB) ceramics poses challenges to traditional trial-and-error design methods, including difficulties in regulating phase stability and prolonged optimization cycles. This study therefore selected multivariate linear regression and random forest models from seven machine learning models (ML) to predict the formation energy (<span><math><mrow><msub><mi>E</mi><mtext>form</mtext></msub></mrow></math></span>) and thermodynamic parameter Ω of HEBs, and applied the Ω<em>-δ</em> criterion (where <em>δ</em> represents atomic size mismatch) to evaluate single-phase formability across 70 HEBs. For hardness prediction, the Gradient Boosting Decision Tree model demonstrated superior performance. Interpretable ML analysis indicated a positive correlation between hardness and the weighted average electronegativity, suggesting its enhancement effect on hardness. Guided by model predictions, (Cr<sub>0.2</sub>Zr<sub>0.2</sub>Hf<sub>0.2</sub>Ta<sub>0.2</sub>W<sub>0.2</sub>)B<sub>2</sub> and (V<sub>0.2</sub>Zr<sub>0.2</sub>Nb<sub>0.2</sub>Ta<sub>0.2</sub>W<sub>0.2</sub>)B<sub>2</sub> ceramics were selected for synthesis based on their high predicted hardness under a 1.96 N load. The former exhibited a single-phase microstructure, which is consistent with the predicted phase stability. Experimentally measured hardness values for both samples under various loads showed less than 5 % relative error compared to model predictions, confirming the accuracy of the model for these two samples. Under a load of 0.49 N, the Vickers hardnesses of these two new superhard HEBs were 46.08 <span><math><mrow><mo>±</mo></mrow></math></span> 1.20 GPa and 44.85<span><math><mrow><mo>±</mo></mrow></math></span> 2.38 GPa, respectively. This work establishes a data-driven ML framework for designing high-performance HEB ceramics, offering an efficient pathway for accelerating materials development.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"953 ","pages":"Article 149749"},"PeriodicalIF":7.0,"publicationDate":"2026-01-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145922912","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Substrate surface finish-dependent strength evolution and reliability of ultrasonic bonded power module terminal joints 基材表面光洁度对超声键合功率模块端子接头强度演化及可靠性的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-07 DOI: 10.1016/j.msea.2026.149751
Dong-Bok Lee , Kwan-Soo Lim , Hyojin Park , Ji-Hyung Lee , Semin Park , Chul-Min Oh , Jeong-Won Yoon
Terminals in electric-vehicle (EV) power modules are critical components responsible for delivering high voltage and current; therefore, ensuring the electrical performance and long-term reliability of their joints is essential. As reliability degradation under high-temperature environments has become a major concern, ultrasonic bonding—which allows rapid joining without filler materials or flux while maintaining excellent thermal stability—has emerged as a promising alternative. In this study, Cu terminals were bonded to active metal brazed (AMB) substrates with Cu, electroless Ag, and electroless nickel-immersion gold (ENIG) surface finishes using both reflow soldering and ultrasonic bonding. Reflow soldering was employed as a reference joining process to benchmark the high-temperature reliability of ultrasonic bonded joints. The joint reliability was evaluated under thermal aging at 150 °C for up to 1008 h. For reflow soldered joints, the shear strength progressively decreased with increasing thermal aging time across all substrate types. In contrast, ultrasonic bonded joints—except those on bare Cu—exhibited increased bonding strength during thermal aging while maintaining stable performance. Specifically, Ag- and ENIG-based ultrasonic joints showed an increase in shear strength from approximately 76–77 MPa to 86–88 MPa and sustained this level up to 1008 h. Furthermore, the strengthening mechanisms responsible for this reliability enhancement were elucidated. These findings demonstrate that ultrasonic bonding is a highly promising joining technology for next-generation SiC- and GaN-based power modules that demand high thermal stability.
电动汽车(EV)电源模块中的端子是负责提供高电压和高电流的关键部件;因此,确保其接头的电气性能和长期可靠性至关重要。由于高温环境下的可靠性下降已成为人们关注的主要问题,超声波粘接技术(无需填充材料或助焊剂即可快速连接,同时保持优异的热稳定性)已成为一种有前景的替代方案。在这项研究中,使用回流焊和超声波结合的方法,将Cu端子连接到含有Cu、化学镀银和化学镀镍浸金(ENIG)表面处理的活性金属钎焊(AMB)衬底上。采用回流焊作为参考焊接工艺,对超声波焊接接头的高温可靠性进行了测试。在150°C的热时效下,对接头的可靠性进行了评估,最长时效时间为1008小时。对于回流焊接头,随着热时效时间的增加,所有衬底类型的抗剪强度都逐渐降低。相比之下,在热老化过程中,超声波结合接头(除裸cu外)的结合强度有所提高,但性能保持稳定。具体来说,基于Ag和enigg的超声波接头的抗剪强度从大约76-77 MPa增加到86-88 MPa,并持续到1008 h。此外,本文还阐明了这种可靠性增强的强化机制。这些发现表明,对于要求高热稳定性的下一代SiC和gan基功率模块,超声波键合是一种非常有前途的连接技术。
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引用次数: 0
The effects of Ni on the microstructure and fracture behaviour of ferritic-pearlitic ductile iron under fatigue Ni对铁素体-珠光体球墨铸铁疲劳组织和断裂行为的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-07 DOI: 10.1016/j.msea.2026.149725
Obey Suleyman, Fiona Sillars, Tiziana Marrocco
This study investigated the effects of nickel (Ni) on the microstructure and fracture behaviour of ferritic-pearlitic ductile iron (DI) under fatigue. It was found that the presence of Ni had effects on both the matrix and graphite nodules. In the matrix, it increased the volume fraction of pearlite. On the graphite nodules, it decreased their number and increased their size by lowering the eutectic temperature, which enabled extended growth time. When a ferritisation heat treatment was carried out, the presence of Ni produced a finer ferrite grain size, attributed to its impact on nucleation temperature. When a normalisation treatment was carried out, the presence of Ni reduced the pearlite interlamellar spacing, leading to increased hardness, yield and tensile strength, and decreased ductility. Fatigue testing indicated that failure occurred at lower cycle counts in the presence of Ni, due to promoting brittleness and defect agglomeration in pearlitic regions. Fractography was carried out on the fracture surfaces of the failed specimens and highlighted the presence of macro shrinkage porosity and carbide clusters as dominant cause for crack initiation. By segregating within the pearlitic regions, Ni was found to have a strengthening effect but also to increase the susceptibility to defect formation, thus reducing the fatigue performance.
研究了镍(Ni)对铁素体-珠光体球墨铸铁(DI)疲劳组织和断裂行为的影响。结果表明,Ni的存在对基体和石墨结核均有影响。在基体中增加了珠光体的体积分数。在石墨结核上,通过降低共晶温度,减少了石墨结核的数量,增大了石墨结核的尺寸,延长了石墨结核的生长时间。当进行铁化热处理时,镍的存在产生了更细的铁素体晶粒尺寸,这归因于它对成核温度的影响。当进行正火处理时,Ni的存在减小了珠光体的层间间距,从而提高了硬度、屈服强度和抗拉强度,降低了延展性。疲劳试验表明,由于Ni促进珠光体区域的脆性和缺陷团聚,在较低的循环次数下发生失效。对失效试样的断口表面进行了断口形貌分析,发现宏观收缩孔隙和碳化物簇是裂纹萌生的主要原因。通过在珠光体区域内的偏析,发现Ni具有强化作用,但也增加了缺陷形成的易感性,从而降低了疲劳性能。
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引用次数: 0
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Materials Science and Engineering: A
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