Pub Date : 2025-12-08DOI: 10.1016/j.msea.2025.149579
Shu-gang Cui , Pan-dong Lin , Wen-hua Xu , Guo-chao Gu , Chang-xin Shi , Yu-peng Lu
Understanding the hot deformation behavior of HSLA steel is essential for optimizing thermo-mechanical processing and controlling final microstructures. In this study, the dynamic recrystallization and microstructure evolution behaviors of 550 MPa grade high-strength low-alloy steel (HSLA) during thermal deformation were investigated using hot compression experiments and microstructure analysis. Tests were conducted at 900–1150 °C, with the strain rates of 0.01, 0.1, and 1 s−1. The critical conditions for recrystallization were determined, and a corresponding kinetic model was established. The results show that the microstructure is dominated by martensite after hot deformation. When the deformation temperature was below 950 °C, a significant fraction of deformed austenite grains remained in the microstructure. Fine Nb (C, N) precipitates, with sizes of several nanometers, and Fe3C carbides exhibiting a Bagaryatskii orientation relationship with the matrix were also observed. Based on the friction-corrected flow stress curve, the ratio of the recrystallization critical strain to the peak strain was found to be about 0.419. Meanwhile, the softening mechanism during hot deformation consists of the combined effect of mainly Discontinuous dynamic recrystallization and dynamic recovery.
{"title":"Mechanisms of recrystallization and microstructure evolution during hot deformation of 550 MPa grade HSLA steel","authors":"Shu-gang Cui , Pan-dong Lin , Wen-hua Xu , Guo-chao Gu , Chang-xin Shi , Yu-peng Lu","doi":"10.1016/j.msea.2025.149579","DOIUrl":"10.1016/j.msea.2025.149579","url":null,"abstract":"<div><div>Understanding the hot deformation behavior of HSLA steel is essential for optimizing thermo-mechanical processing and controlling final microstructures. In this study, the dynamic recrystallization and microstructure evolution behaviors of 550 MPa grade high-strength low-alloy steel (HSLA) during thermal deformation were investigated using hot compression experiments and microstructure analysis. Tests were conducted at 900–1150 °C, with the strain rates of 0.01, 0.1, and 1 s<sup>−1</sup>. The critical conditions for recrystallization were determined, and a corresponding kinetic model was established. The results show that the microstructure is dominated by martensite after hot deformation. When the deformation temperature was below 950 °C, a significant fraction of deformed austenite grains remained in the microstructure. Fine Nb (C, N) precipitates, with sizes of several nanometers, and Fe<sub>3</sub>C carbides exhibiting a Bagaryatskii orientation relationship with the matrix were also observed. Based on the friction-corrected flow stress curve, the ratio of the recrystallization critical strain to the peak strain was found to be about 0.419. Meanwhile, the softening mechanism during hot deformation consists of the combined effect of mainly Discontinuous dynamic recrystallization and dynamic recovery.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149579"},"PeriodicalIF":7.0,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697680","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-08DOI: 10.1016/j.msea.2025.149587
Jidong Zhang, Yifan Guo, Haiwei Zhao, Hui-zhong Ma, Lan Zhang
A novel in-situ synthesis strategy employing graphitic carbon nitride (g-C3N4) as a dual C–N precursor was developed to fabricate Ti(C,N)/CoCr0.5FeNiTi0.2 composites. The controlled decomposition of g-C3N4 at 1050 °C enabled uniform Ti(C,N) precipitation with semi-coherent interfaces, leading to refined grains (∼2.1 μm), elevated dislocation density, and enhanced interfacial load transfer. At the optimum reinforcement level (1.0 wt% g-C3N4), the composite exhibited 99.3 % relative density, 857 HV hardness, and 1297 MPa ultimate tensile strength. Multi-scale characterization combined with molecular dynamics simulations revealed that Ti(C,N) particles enhance mechanical properties through grain refinement, dislocation hindrance, thermal-mismatch-induced residual stresses, and effective load transfer. At the atomic scale, Ti(C,N) acted simultaneously as dislocation sources and obstacles, markedly increasing dislocation density, while stacking-fault networks at subgrain boundaries further contributed to yield-strength increments. A quantitative strengthening model accurately predicted the experimental results with deviations below 5 %. The MD simulations reproduced the dynamic interfacial failure process, including atomic rearrangement, bond rupture, critical yielding, and ultimate fracture. The study delivers a high-performance HEA composite while elucidating processing–microstructure–property correlations, thereby advancing the understanding of strengthening mechanisms and providing the design of nanoparticle-reinforced metallic materials.
{"title":"Multi-scale insights into Ti(C,N)-reinforced CoCr0.5FeNiTi0.2high-entropy alloys via in-situ synthesis microstructural evolution and strengthening mechanisms","authors":"Jidong Zhang, Yifan Guo, Haiwei Zhao, Hui-zhong Ma, Lan Zhang","doi":"10.1016/j.msea.2025.149587","DOIUrl":"10.1016/j.msea.2025.149587","url":null,"abstract":"<div><div>A novel in-situ synthesis strategy employing graphitic carbon nitride (g-C<sub>3</sub>N<sub>4</sub>) as a dual C–N precursor was developed to fabricate Ti(C,N)/CoCr<sub>0.5</sub>FeNiTi<sub>0.2</sub> composites. The controlled decomposition of g-C<sub>3</sub>N<sub>4</sub> at 1050 °C enabled uniform Ti(C,N) precipitation with semi-coherent interfaces, leading to refined grains (∼2.1 μm), elevated dislocation density, and enhanced interfacial load transfer. At the optimum reinforcement level (1.0 wt% g-C<sub>3</sub>N<sub>4</sub>), the composite exhibited 99.3 % relative density, 857 HV hardness, and 1297 MPa ultimate tensile strength. Multi-scale characterization combined with molecular dynamics simulations revealed that Ti(C,N) particles enhance mechanical properties through grain refinement, dislocation hindrance, thermal-mismatch-induced residual stresses, and effective load transfer. At the atomic scale, Ti(C,N) acted simultaneously as dislocation sources and obstacles, markedly increasing dislocation density, while stacking-fault networks at subgrain boundaries further contributed to yield-strength increments. A quantitative strengthening model accurately predicted the experimental results with deviations below 5 %. The MD simulations reproduced the dynamic interfacial failure process, including atomic rearrangement, bond rupture, critical yielding, and ultimate fracture. The study delivers a high-performance HEA composite while elucidating processing–microstructure–property correlations, thereby advancing the understanding of strengthening mechanisms and providing the design of nanoparticle-reinforced metallic materials.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149587"},"PeriodicalIF":7.0,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697676","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-06DOI: 10.1016/j.msea.2025.149580
Ho Hyeong Lee , Chang Jae Yu , Jeongseok Kim , Sung-Il Kim , Dae Geon Lee , Heung Nam Han , Dong-Woo Suh
This study investigates the impact of tramp elements on the stretch flangeability of hot-rolled high-strength steels microalloyed with Ti and Nb. Two alloy systems - Ti-rich and Nb-rich - were designed to achieve similar tensile properties by varying Ti/Nb ratios, while systematically introducing tramp elements. Microstructural characterization revealed that Ti-rich alloys exhibited a higher population of coarse TiN precipitates. The Ti-rich alloys demonstrated lower hole expansion ratios (HER) than Nb-rich counterparts when holes were fabricated via mechanical punching, whereas this difference disappeared when wire-EDM was used, indicating that coarse TiN contributes significantly to damage generation during punching. The presence of tramp Sn and Sb further reduced HER, even in wire-EDM specimens, suggesting a detrimental effect on the intrinsic hole expansion property, which was led by surface segregation of the Sn and Sb. In addition, the tramp Sn and Sb have a propensity to segregate to TiN/matrix interface, ending up with exacerbation of the detrimental effect of TiN on the stretch flangeability of hole punched specimen. In contrast, Cu showed marginal segregation and negligible influence on HER.
{"title":"Stretch flangeability of hot-rolled Ti-Nb microalloyed steels containing tramp Cu, Sn and Sb","authors":"Ho Hyeong Lee , Chang Jae Yu , Jeongseok Kim , Sung-Il Kim , Dae Geon Lee , Heung Nam Han , Dong-Woo Suh","doi":"10.1016/j.msea.2025.149580","DOIUrl":"10.1016/j.msea.2025.149580","url":null,"abstract":"<div><div>This study investigates the impact of tramp elements on the stretch flangeability of hot-rolled high-strength steels microalloyed with Ti and Nb. Two alloy systems - Ti-rich and Nb-rich - were designed to achieve similar tensile properties by varying Ti/Nb ratios, while systematically introducing tramp elements. Microstructural characterization revealed that Ti-rich alloys exhibited a higher population of coarse TiN precipitates. The Ti-rich alloys demonstrated lower hole expansion ratios (HER) than Nb-rich counterparts when holes were fabricated via mechanical punching, whereas this difference disappeared when wire-EDM was used, indicating that coarse TiN contributes significantly to damage generation during punching. The presence of tramp Sn and Sb further reduced HER, even in wire-EDM specimens, suggesting a detrimental effect on the intrinsic hole expansion property, which was led by surface segregation of the Sn and Sb. In addition, the tramp Sn and Sb have a propensity to segregate to TiN/matrix interface, ending up with exacerbation of the detrimental effect of TiN on the stretch flangeability of hole punched specimen. In contrast, Cu showed marginal segregation and negligible influence on HER.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149580"},"PeriodicalIF":7.0,"publicationDate":"2025-12-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697675","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-05DOI: 10.1016/j.msea.2025.149581
G.Q. Huang , B. Cheng , J.P. Hu , X.Y. Han , Z.H. Wang , J. Xu , T.H. Chou , T. Yang , F.Q. Meng , Z.K. Shen , X.M. Feng , Y.F. Shen
In this study, we employed water-cooling-assisted friction stir welding (FSW) to join CrMnFeCoNi high-entropy alloy (HEA), achieving an ultrafine-grained heterogeneous structure in the nugget zone (NZ) with excellent strength–ductility synergy. Microstructural analysis indicates that grain refinement during FSW is governed by both continuous and discontinuous dynamic recrystallization (CDRX and DDRX), with water cooling promoting DDRX and inhibiting grain growth. The transition zone between the base material (BM) and NZ exhibits partial recrystallization, leading to local strengthening by grain refinement and elevated dislocation density. This heterogeneous structure enables the joint to accommodate higher local strain in the BM during tensile loading, surpassing its yield strength while retaining significant ductility due to its superior strain-hardening capacity. The water-cooling-assisted FSW joint exhibits a yield strength of ∼317 MPa, an ultimate tensile strength of ∼606 MPa, and a uniform elongation of ∼53 %, achieving over 100 % joint efficiency. This simple yet effective approach offers a promising method for high-quality welding of CrMnFeCoNi HEA and potentially other FCC-based HEAs, advancing alloy joining technologies.
{"title":"Ultrafine-grained heterogeneous nugget zone enables enhanced mechanical properties of friction stir welded CrMnFeCoNi high-entropy alloy","authors":"G.Q. Huang , B. Cheng , J.P. Hu , X.Y. Han , Z.H. Wang , J. Xu , T.H. Chou , T. Yang , F.Q. Meng , Z.K. Shen , X.M. Feng , Y.F. Shen","doi":"10.1016/j.msea.2025.149581","DOIUrl":"10.1016/j.msea.2025.149581","url":null,"abstract":"<div><div>In this study, we employed water-cooling-assisted friction stir welding (FSW) to join CrMnFeCoNi high-entropy alloy (HEA), achieving an ultrafine-grained heterogeneous structure in the nugget zone (NZ) with excellent strength–ductility synergy. Microstructural analysis indicates that grain refinement during FSW is governed by both continuous and discontinuous dynamic recrystallization (CDRX and DDRX), with water cooling promoting DDRX and inhibiting grain growth. The transition zone between the base material (BM) and NZ exhibits partial recrystallization, leading to local strengthening by grain refinement and elevated dislocation density. This heterogeneous structure enables the joint to accommodate higher local strain in the BM during tensile loading, surpassing its yield strength while retaining significant ductility due to its superior strain-hardening capacity. The water-cooling-assisted FSW joint exhibits a yield strength of ∼317 MPa, an ultimate tensile strength of ∼606 MPa, and a uniform elongation of ∼53 %, achieving over 100 % joint efficiency. This simple yet effective approach offers a promising method for high-quality welding of CrMnFeCoNi HEA and potentially other FCC-based HEAs, advancing alloy joining technologies.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149581"},"PeriodicalIF":7.0,"publicationDate":"2025-12-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697678","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-04DOI: 10.1016/j.msea.2025.149573
Ho Seoung Kang , Ye Chan Sung , Seong-Moon Seo , Hyungsoo Lee , Hyoung Seop Kim , Jung Gi Kim
The additive manufacturing (AM) of IN738LC, a high-strength Ni-based superalloy, is limited by its inherent crack susceptibility because of its high Al and Ti contents. In this study, crack-suppressed IN738LC components were fabricated via laser-directed energy deposition (DED) using a reduced laser power (300–600 W) and a small beam diameter (0.8 mm), thereby minimizing heat-affected zones. Post-heat treatments were systematically applied, including direct aging (DA), partial (2STEP), and full (3STEP) solution treatments, to investigate their impact on the microstructural evolution and mechanical performance. Electron-backscatter diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy analyses revealed that the γ′ precipitate size and M23C6 carbide distribution were highly sensitive to the degree of homogenization. The use of DA formed ultrafine γ′ precipitates and the highest M23C6 fraction, resulting in a high yield strength (1322.68 MPa at 25 °C) and creep resistance (1109 h at 850 °C) but limited ductility. In contrast, the 3STEP treatment promoted an equiaxed grain morphology and coarsened γ′ precipitates, yielding improved ductility (5.3 %) with moderate strength. These findings demonstrate that precise thermal management during and after DED processing enables both microstructural control and crack suppression in IN738LC alloy, optimizing both tensile and creep properties for high-temperature structural applications.
{"title":"Tailoring the microstructure and mechanical properties of laser-directed-energy-deposited IN738LC alloy via heat treatment","authors":"Ho Seoung Kang , Ye Chan Sung , Seong-Moon Seo , Hyungsoo Lee , Hyoung Seop Kim , Jung Gi Kim","doi":"10.1016/j.msea.2025.149573","DOIUrl":"10.1016/j.msea.2025.149573","url":null,"abstract":"<div><div>The additive manufacturing (AM) of IN738LC, a high-strength Ni-based superalloy, is limited by its inherent crack susceptibility because of its high Al and Ti contents. In this study, crack-suppressed IN738LC components were fabricated via laser-directed energy deposition (DED) using a reduced laser power (300–600 W) and a small beam diameter (0.8 mm), thereby minimizing heat-affected zones. Post-heat treatments were systematically applied, including direct aging (DA), partial (2STEP), and full (3STEP) solution treatments, to investigate their impact on the microstructural evolution and mechanical performance. Electron-backscatter diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy analyses revealed that the γ′ precipitate size and M<sub>23</sub>C<sub>6</sub> carbide distribution were highly sensitive to the degree of homogenization. The use of DA formed ultrafine γ′ precipitates and the highest M<sub>23</sub>C<sub>6</sub> fraction, resulting in a high yield strength (1322.68 MPa at 25 °C) and creep resistance (1109 h at 850 °C) but limited ductility. In contrast, the 3STEP treatment promoted an equiaxed grain morphology and coarsened γ′ precipitates, yielding improved ductility (5.3 %) with moderate strength. These findings demonstrate that precise thermal management during and after DED processing enables both microstructural control and crack suppression in IN738LC alloy, optimizing both tensile and creep properties for high-temperature structural applications.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149573"},"PeriodicalIF":7.0,"publicationDate":"2025-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.msea.2025.149563
Xinru Shao , Cheng Guo , Haoshang Liu , Jianxin Hu , Haitao Zhang , Zibin Wu , Hiromi Nagaumi
This study elucidates the mechanisms underlying the simultaneous enhancement of corrosion resistance and mechanical properties in an Al-5.02Mg-0.21Sc-0.11Zr-0.67Ag (wt%) alloy achieved through optimized thermomechanical processing. In comparison with the conventional T6 process (solution treatment at 500 °C/2 h + artificial aging at 180 °C/36 h), the P-T8 process (solution treatment at 500 °C/2 h + pre-aging + pre-deformation + artificial aging at 150 °C/36 h) enhances both strength and corrosion resistance through synergistic interactions between dislocations and nanoscale precipitates. Remarkably, the non-recrystallization annealing (350 °C/4 h NRA) process implemented after cold rolling not only strengthens the alloy via uniform precipitation of nanoscale Al3(Sc, Zr) particles, but also improves corrosion resistance by completely suppressing grain boundary precipitation while generating high-density dislocation cells and low-angle grain boundaries (LAGBs). Compared to the corrosion depths of the P-T8 alloy (23.45 μm) and the T6 alloy (44.63 μm), the corrosion depth of the NRA-treated alloy was significantly reduced, at only 5.51 μm. The NRA-processed alloy maintains competitive mechanical properties, with yield strength, ultimate tensile strength, and elongation reaching 251.2 MPa, 368.86 MPa, and 9.22 %, respectively. This work provides a novel method and theoretical basis for achieving corrosion resistance–strength synergy in aluminum alloys.
{"title":"The development of the novel Al-Mg-Sc-Zr-Ag alloy: Achieving corrosion resistance-strength synergy via optimized processing routes","authors":"Xinru Shao , Cheng Guo , Haoshang Liu , Jianxin Hu , Haitao Zhang , Zibin Wu , Hiromi Nagaumi","doi":"10.1016/j.msea.2025.149563","DOIUrl":"10.1016/j.msea.2025.149563","url":null,"abstract":"<div><div>This study elucidates the mechanisms underlying the simultaneous enhancement of corrosion resistance and mechanical properties in an Al-5.02Mg-0.21Sc-0.11Zr-0.67Ag (wt%) alloy achieved through optimized thermomechanical processing. In comparison with the conventional T6 process (solution treatment at 500 °C/2 h + artificial aging at 180 °C/36 h), the P-T8 process (solution treatment at 500 °C/2 h + pre-aging + pre-deformation + artificial aging at 150 °C/36 h) enhances both strength and corrosion resistance through synergistic interactions between dislocations and nanoscale precipitates. Remarkably, the non-recrystallization annealing (350 °C/4 h NRA) process implemented after cold rolling not only strengthens the alloy via uniform precipitation of nanoscale Al<sub>3</sub>(Sc, Zr) particles, but also improves corrosion resistance by completely suppressing grain boundary precipitation while generating high-density dislocation cells and low-angle grain boundaries (LAGBs). Compared to the corrosion depths of the P-T8 alloy (23.45 μm) and the T6 alloy (44.63 μm), the corrosion depth of the NRA-treated alloy was significantly reduced, at only 5.51 μm. The NRA-processed alloy maintains competitive mechanical properties, with yield strength, ultimate tensile strength, and elongation reaching 251.2 MPa, 368.86 MPa, and 9.22 %, respectively. This work provides a novel method and theoretical basis for achieving corrosion resistance–strength synergy in aluminum alloys.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"950 ","pages":"Article 149563"},"PeriodicalIF":7.0,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691065","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.msea.2025.149572
Qian Cheng , Chao Zhang , Bo Yang , Zihao Feng , Xianghui Zheng , Qingyuan Wang , Wenquan Cao , Chongxiang Huang
Achieving ultra-high strength (>1.5 GPa) within lightweight steels necessitates the introduction of structures with high dislocation density, while how to tailor these structures to maintain an exceptional ductility? In this study, a dual-phase regulated heterostructured lightweight steel with dispersed deformed substructures (with the sizes of several hundred nanometers and an average spacing less than 1 μm) is prepared through critical annealing followed by pre-straining (ε = 18 %), contrasting it with the rolling-rested, and banded partially recrystallized counterpart fabricated solely by the truncated annealing. The regulated microstructure achieves an ultra-high strength (∼1.67 GPa), coupled with a substantially improved ductility of 18.6 %, twice that of the banded partially recrystallized counterpart. Deformation analysis reveals notable strain partitioning, where austenite grains undertake primary applied strains, evidenced by intense slip bands, dislocation pile-ups, and minor stacking faults, suppressing crack initiation and propagation. Ultra-high strength stems from heterogeneous-deformation induced (HDI) strengthening, dislocation strengthening, and intrinsic strengthening of austenite and B2 phases. Pronounced dual-synergistic deformation, operating at intergranular and intragranular scales, promotes the exceptional ductility. Fracture resistance is notably enhanced via restructuring failure pathways, enabled by stable interfacial cohesion and effective constraints from ductile constituents. This work provides insights into microstructural design of ultra-high-strength lightweight steel possessing exceptional ductility.
{"title":"Achieving exceptional ductility in an ultra-high strength heterostructured lightweight steel through regulated microstructural engineering","authors":"Qian Cheng , Chao Zhang , Bo Yang , Zihao Feng , Xianghui Zheng , Qingyuan Wang , Wenquan Cao , Chongxiang Huang","doi":"10.1016/j.msea.2025.149572","DOIUrl":"10.1016/j.msea.2025.149572","url":null,"abstract":"<div><div>Achieving ultra-high strength (>1.5 GPa) within lightweight steels necessitates the introduction of structures with high dislocation density, while how to tailor these structures to maintain an exceptional ductility? In this study, a dual-phase regulated heterostructured lightweight steel with dispersed deformed substructures (with the sizes of several hundred nanometers and an average spacing less than 1 μm) is prepared through critical annealing followed by pre-straining (<em>ε</em> = 18 %), contrasting it with the rolling-rested, and banded partially recrystallized counterpart fabricated solely by the truncated annealing. The regulated microstructure achieves an ultra-high strength (∼1.67 GPa), coupled with a substantially improved ductility of 18.6 %, twice that of the banded partially recrystallized counterpart. Deformation analysis reveals notable strain partitioning, where austenite grains undertake primary applied strains, evidenced by intense slip bands, dislocation pile-ups, and minor stacking faults, suppressing crack initiation and propagation. Ultra-high strength stems from heterogeneous-deformation induced (HDI) strengthening, dislocation strengthening, and intrinsic strengthening of austenite and B2 phases. Pronounced dual-synergistic deformation, operating at intergranular and intragranular scales, promotes the exceptional ductility. Fracture resistance is notably enhanced via restructuring failure pathways, enabled by stable interfacial cohesion and effective constraints from ductile constituents. This work provides insights into microstructural design of ultra-high-strength lightweight steel possessing exceptional ductility.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"950 ","pages":"Article 149572"},"PeriodicalIF":7.0,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691446","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.msea.2025.149560
Marjolein Weyns , Vsevolod Razumovskiy , Matthew Galler , Kim Verbeken , Tom Depover
High-strength fasteners play a crucial role in maintaining the structural integrity in various applications. Unfortunately, they are highly sensitive to hydrogen embrittlement (HE). This research aims to improve the HE resistance of steel grade 32CrB4 by adding the carbide-forming elements titanium and vanadium. Three alloys are considered: alloy A (32CrB4), B (alloy A + Ti), and C (alloy B + V). The hydrogen-assisted mechanical degradation is evaluated by performing slow strain rate tensile (SSRT) tests with both ex- and in-situ hydrogen charging. The influence of hydrogen on the mechanical properties is typically quantified by using a hydrogen embrittlement index (HEI). When using the relative reduction of area (RRA), a clear discrepancy was observed between the results obtained for ex- and in-situ testing. For the former, alloys B and C showed a clear improvement in behaviour, whereas no improvement was observed for the latter. More appropriate HEI's were defined directly related to the impact of the charging method on the fracture mechanism, indicating a higher HE resistance for alloys B and C in both cases. For ex-situ testing, the improved behaviour is linked to a preserved fracture pattern called radial cracking, also observed in air reference testing for all materials, yet only present in H conditions for alloys B and C. For in-situ testing, by combining SSRT and thermal desorption spectroscopy (TDS), it was demonstrated that additional hydrogen trapping occurs in alloys B and C during tensile testing, as compared to charging without mechanical loading, explaining their improved behaviour.
{"title":"Improving the hydrogen embrittlement resistance of high-strength fastener steels","authors":"Marjolein Weyns , Vsevolod Razumovskiy , Matthew Galler , Kim Verbeken , Tom Depover","doi":"10.1016/j.msea.2025.149560","DOIUrl":"10.1016/j.msea.2025.149560","url":null,"abstract":"<div><div>High-strength fasteners play a crucial role in maintaining the structural integrity in various applications. Unfortunately, they are highly sensitive to hydrogen embrittlement (HE). This research aims to improve the HE resistance of steel grade 32CrB4 by adding the carbide-forming elements titanium and vanadium. Three alloys are considered: alloy A (32CrB4), B (alloy A + Ti), and C (alloy B + V). The hydrogen-assisted mechanical degradation is evaluated by performing slow strain rate tensile (SSRT) tests with both ex- and in-situ hydrogen charging. The influence of hydrogen on the mechanical properties is typically quantified by using a hydrogen embrittlement index (HEI). When using the relative reduction of area (RRA), a clear discrepancy was observed between the results obtained for ex- and in-situ testing. For the former, alloys B and C showed a clear improvement in behaviour, whereas no improvement was observed for the latter. More appropriate HEI's were defined directly related to the impact of the charging method on the fracture mechanism, indicating a higher HE resistance for alloys B and C in both cases. For ex-situ testing, the improved behaviour is linked to a preserved fracture pattern called radial cracking, also observed in air reference testing for all materials, yet only present in H conditions for alloys B and C. For in-situ testing, by combining SSRT and thermal desorption spectroscopy (TDS), it was demonstrated that additional hydrogen trapping occurs in alloys B and C during tensile testing, as compared to charging without mechanical loading, explaining their improved behaviour.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"951 ","pages":"Article 149560"},"PeriodicalIF":7.0,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145697679","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-02DOI: 10.1016/j.msea.2025.149571
Jiaqi Tang , Hui Yang , Yalin Xue , Wenjuan Jia , Yang Wang , Yunjia Shi , Hai Huang , Guopeng Zhang
Face-centered cubic (FCC)-structured high entropy alloys (HEAs) with high plasticity and resistivity are promising candidates for the integration and miniaturization of electrothermal devices. Further improving their mechanical and electrical properties remains a key challenge. Here, partial substitution of Mn by Si is employed to modify the CoCrFeMnNi HEA (Cantor alloy), a representative FCC-structured HEA. A Co20Cr20Fe20Ni20Mn10Si10 (Si10) HEA with a high negative mixing enthalpy was fabricated by hot-pressing sintering of gas-atomized powder. The microstructure and the mechanical and electrical properties were investigated. The as-sintered Si10 alloy consisted of an equiaxed FCC major phase and a monoclinic minor phase. After solutionization at 1250 °C for 12 h, the minor phase dissolved, and the mechanical properties were significantly improved. The yield strength, ultimate strength, and elongation of the as-solutionized Si10 reached 289.6 MPa, 791.1 MPa, and 79.5 %, respectively. This strong strength–ductility combination was likely related to the extremely fine deformation-twin thickness, which produced a dynamic Hall–Petch effect and stable strain-hardening rate. Moreover, the as-solutionized Si10 alloy exhibited a high electrical resistivity of 153.0 μΩ cm and a low temperature coefficient of resistivity of 5.2 × 10−4 °C−1, both significantly improved relative to the Cantor alloy. Si substitution enhanced the mechanical and electrical properties simultaneously, providing useful guidance for developing high-performance electrical resistance HEAs.
{"title":"Outstanding mechanical and electrical properties of CoCrFeMnNi high entropy alloy with partial substitution of Mn by Si","authors":"Jiaqi Tang , Hui Yang , Yalin Xue , Wenjuan Jia , Yang Wang , Yunjia Shi , Hai Huang , Guopeng Zhang","doi":"10.1016/j.msea.2025.149571","DOIUrl":"10.1016/j.msea.2025.149571","url":null,"abstract":"<div><div>Face-centered cubic (FCC)-structured high entropy alloys (HEAs) with high plasticity and resistivity are promising candidates for the integration and miniaturization of electrothermal devices. Further improving their mechanical and electrical properties remains a key challenge. Here, partial substitution of Mn by Si is employed to modify the CoCrFeMnNi HEA (Cantor alloy), a representative FCC-structured HEA. A Co<sub>20</sub>Cr<sub>20</sub>Fe<sub>20</sub>Ni<sub>20</sub>Mn<sub>10</sub>Si<sub>10</sub> (Si10) HEA with a high negative mixing enthalpy was fabricated by hot-pressing sintering of gas-atomized powder. The microstructure and the mechanical and electrical properties were investigated. The as-sintered Si10 alloy consisted of an equiaxed FCC major phase and a monoclinic minor phase. After solutionization at 1250 °C for 12 h, the minor phase dissolved, and the mechanical properties were significantly improved. The yield strength, ultimate strength, and elongation of the as-solutionized Si10 reached 289.6 MPa, 791.1 MPa, and 79.5 %, respectively. This strong strength–ductility combination was likely related to the extremely fine deformation-twin thickness, which produced a dynamic Hall–Petch effect and stable strain-hardening rate. Moreover, the as-solutionized Si10 alloy exhibited a high electrical resistivity of 153.0 μΩ cm and a low temperature coefficient of resistivity of 5.2 × 10<sup>−4</sup> °C<sup>−1</sup>, both significantly improved relative to the Cantor alloy. Si substitution enhanced the mechanical and electrical properties simultaneously, providing useful guidance for developing high-performance electrical resistance HEAs.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"950 ","pages":"Article 149571"},"PeriodicalIF":7.0,"publicationDate":"2025-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691067","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-02DOI: 10.1016/j.msea.2025.149561
Qingchao Li , Shulong Xiao , Zhenquan Liang , Guo Jiang , Yifan Wang , Ye Tian , Xicheng Wang , Fuyang Cao , Yuyong Chen , Lijuan Xu
The incoordination of strength-plasticity and the low thermal stability of α2 phases seriously restrict the development of TiAl alloys. To overcome these shortcomings, Ti-48Al-2Cr-2Nb (at.%) alloys with superior mechanical performance and high thermal stability of α2 phases were prepared by reasonably optimizing the printing strategy of selective electron beam melting (SEBM) in this work. The alloys exhibit the room-temperature compressive strength of 2716.08 MPa with 58.71 % fracture strain, and maintain compressive strength of 749.43 MPa at 850 °C. The improvement of strength-toughness and enhanced α2-phase thermal stability are mainly attributed to the influence of long-period stacking ordered (LPSO) structures introduced via SEBM. High temperature and stress will induce the generation of high density 9R-type LPSO structures, and 9R structures can promote the orientation transformation of γ phases. Abundant 9R structures and deformation twins play a key role in enhancing strength and toughness. Furthermore, this study reveals the transformation mechanism of 9R-type and 6H-type LPSO structures and first proposes three reaction pathways for the transformation from γ to α2 phases, with 6H phases serving as the intermediate structures. The three reaction processes are γ→6H→α2, γ→9R→6H→α2 and γ→γT→6H→α2, in which 9R and twin structures can transform into 6H configurations, promoting the transformation of γ to α2 phases. Due to γ→α2 transformation induced by LPSO structures, the conventional decomposition reaction of α2 phase is effectively inhibited, thus improving the stability of α2 phases.
{"title":"Mechanisms governing synergistic enhancement of strength-plasticity and α2 thermal stability in TiAl alloys fabricated via selective electron beam melting","authors":"Qingchao Li , Shulong Xiao , Zhenquan Liang , Guo Jiang , Yifan Wang , Ye Tian , Xicheng Wang , Fuyang Cao , Yuyong Chen , Lijuan Xu","doi":"10.1016/j.msea.2025.149561","DOIUrl":"10.1016/j.msea.2025.149561","url":null,"abstract":"<div><div>The incoordination of strength-plasticity and the low thermal stability of α<sub>2</sub> phases seriously restrict the development of TiAl alloys. To overcome these shortcomings, Ti-48Al-2Cr-2Nb (at.%) alloys with superior mechanical performance and high thermal stability of α<sub>2</sub> phases were prepared by reasonably optimizing the printing strategy of selective electron beam melting (SEBM) in this work. The alloys exhibit the room-temperature compressive strength of 2716.08 MPa with 58.71 % fracture strain, and maintain compressive strength of 749.43 MPa at 850 °C. The improvement of strength-toughness and enhanced α<sub>2</sub>-phase thermal stability are mainly attributed to the influence of long-period stacking ordered (LPSO) structures introduced via SEBM. High temperature and stress will induce the generation of high density 9R-type LPSO structures, and 9R structures can promote the orientation transformation of γ phases. Abundant 9R structures and deformation twins play a key role in enhancing strength and toughness. Furthermore, this study reveals the transformation mechanism of 9R-type and 6H-type LPSO structures and first proposes three reaction pathways for the transformation from γ to α<sub>2</sub> phases, with 6H phases serving as the intermediate structures. The three reaction processes are γ→6H→α<sub>2</sub>, γ→9R→6H→α<sub>2</sub> and γ→γ<sub>T</sub>→6H→α<sub>2</sub>, in which 9R and twin structures can transform into 6H configurations, promoting the transformation of γ to α<sub>2</sub> phases. Due to γ→α<sub>2</sub> transformation induced by LPSO structures, the conventional decomposition reaction of α<sub>2</sub> phase is effectively inhibited, thus improving the stability of α<sub>2</sub> phases.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"950 ","pages":"Article 149561"},"PeriodicalIF":7.0,"publicationDate":"2025-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145691521","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}