Al-6061 reinforced with nanoparticles has superior strength, stiffness, and resistance to wear and creep compare to the unreinforced 6061 aluminum alloy, which makes it ideal for application in automobile components and aviation structures. The composites were fabricated through an in-situ reaction, including two potassium salts, K2ZrF6 and KBF4, which were introduced in the appropriate stoichiometric ratio to generate ZrB2 in the Al-6061 alloy melt at 850 °C, producing Al-6061-3 wt.% ZrB2 composite with Y (0.1 wt.% & 0.3 wt.%) followed by T6 heat treatment. The effect of varying concentration of Yttrium (Y) and T6 treatment on microstructural and mechanical behaviour of Al-6061 alloy composites with homogenously dispersed Zirconium diboride (ZrB2) nanoparticles was investigated. The T6 heat treatment and 0.3 wt.% Y, could simultaneously optimize the second dendritic arm spacing (SDAS) of the composites grains and change the coarse plate-like eutectic Si into tiny needle-like fibrous precipitates. HRTEM and XRD studies showed that both Y and T6 treatment influenced the ZrB2 particle size and distribution by homogenization. In addition, it revealed that the uniform dispersion of the nanoparticles, the improvement of the α-Al grain SDAS, and the alteration of the eutectic Si upon raising the Y concentration to 0.3 wt.% and T6 heat treatment enhanced the hardness, ultimate tensile strength (UTS), and percentage elongation to 140 H V, 294 MPa, and 15.5 %, respectively.
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