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A Comparative Study on Prediction of Cutting Force using Artificial Neural Network and Genetic Algorithm during Machining of Ti-6Al-4V 人工神经网络与遗传算法在Ti-6Al-4V切削力预测中的对比研究
Q4 Engineering Pub Date : 2022-09-01 DOI: 10.37255/jme.v17i3pp091-097
Rolvin Barreto, Malagi R R, Chougula S R
The purpose of this comparative study is to improve the predictive accuracy of the cutting force during the turning of Ti-6Al-4V on a lathe machine. By optimizing the machining process parameters such as cutting speed, feed rate, and depth of cut, the cutting force in the machining process can be improved significantly. Cutting force is one of the crucial characteristics that must be monitored during the cutting process in order to enhance tool life and the surface finish of the workpiece. This paper is based on the experimental dataset of cutting forces collected during the turning of titanium alloy under the Minimum Quantity Lubrication (MQL) condition. To predict the cutting forces, two machine learning techniques are explored. Firstly, a black-box model called an Artificial Neural Network (ANN) is proposed to predict cutting force. Using the Levenberg-Marquardt algorithm, a two-layered feedforward neural network is built in MATLAB to predict cutting force. The second model to be implemented was the Genetic Algorithm (GA), a white-box model. GA is an optimization technique which is based on Darwinian theories. It is a probabilistic method of searching, unlike most other search algorithms, which require definite inputs. Using symbolic regression in HeuristicLab, a GA model is developed to estimate cutting force. The anticipated values of cutting forces for both models were compared. Since the ANN model had fewer errors, it was ascertained that the particular model is preferable for machining process optimization.
本对比研究的目的是提高在车床上车削Ti-6Al-4V时切削力的预测精度。通过优化切削速度、进给速度、切削深度等加工工艺参数,可以显著提高加工过程中的切削力。为了提高刀具寿命和工件表面光洁度,切削力是切削过程中必须监测的关键特性之一。本文基于最小量润滑条件下钛合金车削过程中切削力的实验数据集。为了预测切削力,探索了两种机器学习技术。首先,提出了一种称为人工神经网络(ANN)的黑盒模型来预测切削力;利用Levenberg-Marquardt算法,在MATLAB中构建了一个两层前馈神经网络来预测切削力。第二个要实现的模型是遗传算法(GA),一个白盒模型。遗传算法是一种基于达尔文理论的优化技术。它是一种概率搜索方法,不像大多数其他搜索算法,需要明确的输入。利用HeuristicLab中的符号回归,建立了一种估计切削力的遗传模型。比较了两种模型的切削力期望值。由于人工神经网络模型误差较小,确定了特定模型更适合加工工艺优化。
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引用次数: 0
Influence of Plasma Gas Flow Rate on the Mechanical and Microstructural Aspects of Plasma Arc Welded Titanium Alloy Joints 等离子体气体流量对等离子弧焊钛合金接头力学和显微组织的影响
Q4 Engineering Pub Date : 2022-09-01 DOI: 10.37255/jme.v17i3pp080-086
P. T, R. S, B. V
In the present investigation, the effect and role of plasma gas flow rate on the formation of microstructure during plasma arc welding of Ti6Al4V titanium alloy were studied using microscopic observation, energy dispersive spectroscopic analysis, tensile tests and microhardness measurements. Plasma gas flow rate influences the arc pressure, arc constriction, and stability. The transformation of plasma arc from conduction mode to keyhole mode causes severe changes to the microstructural characteristics of the titanium welds. This transformation takes place with slight variations of PGFR. Weld geometries increase with an increase in the PGFR. The microstructural examination shows that there are various phases formed during the variation in PGFR. Fusion zone had acicular α and widmanstätten α. Mechanical properties (i.e) strength and hardness of the joints increase with an increase in plasma gas flow rate. In the joint welded with 1 L/min, there is the formation of α-case which is an oxygen rich brittle subsurface structure and found detrimental to the ductility of the joints.
采用金相观察、能谱分析、拉伸试验和显微硬度测试等方法,研究了等离子体气体流量对Ti6Al4V钛合金等离子弧焊组织形成的影响和作用。等离子体气体流速影响电弧压力、电弧收缩和稳定性。等离子体电弧由传导模式转变为锁孔模式,使钛焊缝的显微组织特征发生了剧烈变化。这种转变发生在PGFR略有变化的情况下。焊缝几何形状随着PGFR的增加而增加。显微组织分析表明,PGFR在变化过程中形成了多种相。融合区有针状α和widmanstätten α。随着等离子体气体流量的增加,接头的力学性能(即强度和硬度)增加。在1 L/min焊接接头中,形成了α-壳,这是一种富氧脆性亚表面组织,不利于接头的延性。
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引用次数: 1
Structural and Thermal Properties of a Selected Host Crystal Lattice: Exploration of Inherent Possibilities 一个选定的主晶格的结构和热性质:内在可能性的探索
Q4 Engineering Pub Date : 2022-09-01 DOI: 10.37255/jme.v17i3pp104-110
Sanjay Kumar Dubey, Shashank sharma
Host Ba2MgSi2O7 phosphor was successfully prepared via low temperature combustion synthesis route. The phase identification of the prepared phosphor was done with the help of powder XRD technique. The XRD pattern of the phosphor revealed its monoclinic crystal symmetry with a space group C2/c. The XRD pattern have well clarified with JCPDS PDF card no. #23-0842. The average crystallite size was calculated as 42nm and crystal lattice strain size calculated as 0.24, respectively. It is acquired that the sample UV exposed for 15min gives optimum TL intensity at 112.190C temperature and displays single TL glow peak. On the basis of TL glow curve, it can be suggested that the Ba2MgSi2O7 (BMS) phosphor is an efficient host lattice but not a better TL phosphor. In our present study, we have discussed on the XRD, FESEM and thermo-luminescence (TL) characteristics as well as different kinetic parameters of this phosphor.  
采用低温燃烧合成的方法成功制备了宿主Ba2MgSi2O7荧光粉。利用粉末XRD技术对制备的荧光粉进行了物相鉴定。荧光粉的XRD谱图显示其单斜晶对称,具有空间群C2/c。用JCPDS PDF卡号对XRD谱图进行了较好的澄清。# 23 - 0842。平均晶粒尺寸计算为42nm,晶格应变尺寸计算为0.24。结果表明,样品在112.190℃温度下暴露15min后,荧光强度达到最佳,且呈现单一荧光峰。根据TL发光曲线,可以认为Ba2MgSi2O7 (BMS)荧光粉是一种有效的主体晶格,但不是一种较好的TL荧光粉。在我们的研究中,我们讨论了该荧光粉的XRD, FESEM和热发光(TL)特性以及不同的动力学参数。
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引用次数: 0
Design and Analysis for Heat Transfer Through Twisted Tape with Nanoparticles 纳米颗粒缠绕带传热设计与分析
Q4 Engineering Pub Date : 2022-09-01 DOI: 10.37255/jme.v17i3pp087-090
Subravel V, Chandrasekar V
Different techniques have been used to achieve a high heat transfer rate. Among them, one of the advanced techniques is a suspension of nanoparticles in the base fluids as water and coated with aluminum and titanium. The present work has been carried out on a double pipe heat exchanger with twisted tape insert with twist ratio (y/w = 4 and 6)  and thickness (0.8mm) for heat transfer investigation of water to water and nanofluid to water with counter flow arrangement under turbulent flow conditions. The computational fluid dynamic code simulates different concentrations of nanofluid (0.01% to 0.19%) in ANSYS FLUENT R 18.1 software. The overall heat transfer coefficients for all concentrations are measured as a function of the hot and cold stream's mass flow rates. The thermal performance parameter overall heat transfer coefficient is compared for nanofluids with water. The work concludes that there is a good enhancement in heat transfer rate using nanofluid.
不同的技术已被用于实现高传热率。其中,一种先进的技术是将纳米颗粒悬浮在以水为基础的流体中,并涂上铝和钛。本文在双管换热器上进行了紊流条件下水与水、纳米流体与水逆流布置的换热研究,双管换热器的捻比分别为(y/w = 4和6)和厚度为(0.8mm)。计算流体动力学代码在ANSYS FLUENT R 18.1软件中模拟了不同浓度的纳米流体(0.01%至0.19%)。所有浓度的总传热系数作为冷热流质量流率的函数来测量。对含水纳米流体的热性能参数——总传热系数进行了比较。研究结果表明,纳米流体可以有效地提高传热速率。
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引用次数: 0
Prediction of Weld Strength in Power Ultrasonic Spot Welding Process Using Artificial Neural Network (ANN) and Back Propagation method 基于人工神经网络和反向传播方法的功率超声点焊焊缝强度预测
Q4 Engineering Pub Date : 2022-07-04 DOI: 10.37255/jme.v17i4pp119-126
Ziad Al Sarraf
In this presented work, an Artificial Neural Network (ANN) connected with the backpropagation method was employed to predict the strength of joining materials that were carried out by using an ultrasonic spot welding process. The models created in this study were investigated, and their process parameters were analyzed. These parameters were classified and set as input variables like applying pressure, time of duration weld and trigger of vibrating amplitude. In contrast, the weld strength of joining dissimilar materials (Al-Cu) is set as output parameters. The identification from the process parameters is obtained using several experiments and finite element analyses based on prediction. The results of actual and numerical are accurate and reliable; however, their complexity has a significant effect due to being sensitivity to the condition variation of welding processes. Therefore, an efficient technique like an artificial neural network coupled with the backpropagation method is required to use the experiments as input data in the simulation of the ultrasonic welding process, finding the adequacy of the modeling process in the prediction of weld strength and to confirm the performance of using mathematical methods. The results of the selecting non-linear models show a noticeable potency when using ANN with a backpropagation method in providing high accuracy compared with other results obtained by conventional models.
在本研究中,采用人工神经网络(ANN)与反向传播方法相结合,对超声点焊过程中焊接材料的强度进行了预测。对所建立的模型进行了研究,并对其工艺参数进行了分析。将这些参数分类并设置为施加压力、持续焊接时间和振动振幅触发等输入变量。将不同材料(Al-Cu)的焊接强度作为输出参数。通过多次试验和基于预测的有限元分析,得到了对工艺参数的识别。实际和数值计算结果准确可靠;然而,由于对焊接过程的条件变化非常敏感,其复杂性对焊接过程的影响很大。因此,在超声焊接过程的仿真中,需要一种高效的技术,如人工神经网络与反向传播方法相结合,将实验作为输入数据,发现建模过程在焊缝强度预测中的充充性,并确认使用数学方法的性能。选择非线性模型的结果表明,与传统模型相比,采用反向传播方法使用人工神经网络具有明显的优势,可以提供更高的精度。
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引用次数: 0
Recent Progress and Evolution in the Development of Non-Asbestos Based Automotive Brake Pad- A Review 无石棉汽车刹车片的研究进展及发展趋势
Q4 Engineering Pub Date : 2022-06-01 DOI: 10.37255/jme.v17i2pp051-063
E. Ekpruke, C. Ossia, A. Big-Alabo
Asbestos has been a significant reinforcement material in the production of automobile friction components due to its physical and mechanical properties. However, the replacement of asbestos and other toxic metals employed in producing conventional friction components has been called for due to health and environmental concerns. Research in this area has led to the development of more efficient non-asbestos based organic friction materials for automobiles. In this study, recent progress in the manufacture of non-asbestos based, eco-friendly automotive brake pads is reviewed. A complete classification of conventional and non-conventional friction materials used in the development of brake pads is presented, and the production method and the roles of friction materials in the mechanical and tribological properties of the manufactured pads are discussed. The study shows that the performance of brake pads manufactured from plants, animals, or plants and animal materials (hybrid) varies depending on the physical, chemical and mechanical properties of the plants and/or animals.
由于石棉的物理和机械性能,它一直是汽车摩擦部件生产中重要的增强材料。但是,由于健康和环境方面的考虑,已经要求更换用于生产传统摩擦部件的石棉和其他有毒金属。在这一领域的研究已经导致了更高效的非石棉为基础的有机摩擦材料的汽车发展。本文综述了近年来非石棉环保汽车刹车片的研究进展。对刹车片开发中使用的常规和非常规摩擦材料进行了完整的分类,并讨论了摩擦材料的生产方法及其在刹车片机械和摩擦学性能中的作用。研究表明,由植物、动物或动植物材料(杂交)制成的刹车片的性能取决于植物和/或动物的物理、化学和机械性能。
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引用次数: 0
Analysis and Prediction of Working Range of Process Parameters for Surface Roughness of 3D Printed Parts with Fused Deposition Modelling 基于熔融沉积建模的3D打印零件表面粗糙度工艺参数工作范围分析与预测
Q4 Engineering Pub Date : 2022-06-01 DOI: 10.37255/jme.v17i2pp044-050
Chinmay V. Sutar, Adish A. Mandavkar, Sairaj B Patil, Tejas U. Mohite, Tushar A. Patole, Sunil J. Raykar
A current manufacturing scenario focuses on processes which can manufacture products at the highest quality with minimum wastage of material. Additive manufacturing is one such technology which can fulfil the demands of today’s manufacturing organisation. Fused Deposition Modelling is a 3D printing process from the additive manufacturing family to build polymer components accurately with almost negligible wastage of material. In the current investigation, analysis and prediction of the operating range of process parameters for surface roughness of 3D printed parts are presented. During the investigation, orientation is an essential aspect of the surface of fused deposition modelling printed parts. From contour plots, it is concluded that orientations 0⁰ to 15⁰ and 85⁰ to 90⁰ with a layer thickness range of 0.12 mm to 0.16 mm and Infill density within 80% to 90% are found to be suitable working range for better surface roughness below 6 µm.
当前的制造方案侧重于以最低的材料浪费以最高质量制造产品的工艺。增材制造就是这样一种技术,它可以满足当今制造组织的需求。熔融沉积建模是增材制造家族的3D打印过程,可以准确地构建聚合物组件,几乎可以忽略不计材料浪费。在目前的研究中,对3D打印零件表面粗糙度的工艺参数的操作范围进行了分析和预测。在研究过程中,取向是熔融沉积建模打印件表面的一个重要方面。从轮廓图中可以得出结论,0⁰到15⁰和85⁰到90⁰的方向,层厚度范围为0.12 mm到0.16 mm,填充密度在80%到90%之间,可以在6µm以下获得更好的表面粗糙度。
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引用次数: 0
Fabrication of Surface Metal Matrix Composite of AA7075 using Friction Stir Processing 搅拌摩擦法制备AA7075表面金属基复合材料
Q4 Engineering Pub Date : 2022-06-01 DOI: 10.37255/jme.v17i2pp064-067
A. Md
Friction stir processing (FSP), derived from the friction stir welding (FSW) process, is an emerging novel, green and energy-efficient processing technique to fabricate surface composite. The FSP technique has been used in the present investigation to fabricate surface composites, using Aluminium Alloy 7075 as parent metal and Titanium Dioxide and Silicon Carbide powder particles as reinforcement. Aluminium Alloy 7075 has been selected as the matrix phase, as being widely used by the automotive and aerospace application and has the highest strength among all commercial Al alloys. The present work details the fabrication of surface composites using various reinforcement combinations like AA7075- TiO2, AA7075- and AA7075- SiC, TiO2+SiC at constant tool rotation, tool travel speed and the number of passes have been discussed. The same being intended to improve hardness and thereby wear resistance. The fabricated surface composites are examined for microstructure using an image analyzer and found friction stir processed zone with fine microstructure than the base material. It is also observed that the average hardness of friction stir processed surface composite was higher than that of parent metal. Wear Resistance is found to be improved compared to the parent metal. It is found that Tensile strength is also enhanced than the base material.
搅拌摩擦加工(FSP)是由搅拌摩擦焊接(FSW)工艺发展而来的一种新型、绿色、节能的表面复合材料加工技术。本研究采用FSP技术制备了以7075铝合金为母材,二氧化钛和碳化硅粉末颗粒为增强剂的表面复合材料。铝合金7075已被选定为基体相,广泛用于汽车和航空航天应用,在所有商用铝合金中强度最高。本工作详细讨论了在恒定刀具旋转、刀具行进速度和道次下,使用AA7075- TiO2、AA7075-和AA7075- SiC、TiO2+SiC等不同增强组合制备表面复合材料。同样的目的是提高硬度,从而提高耐磨性。利用图像分析仪对制备的表面复合材料进行微观结构分析,发现搅拌摩擦加工区比基材的微观结构好。搅拌摩擦处理后的表面复合材料的平均硬度高于母材。与母材相比,耐磨性得到了提高。拉伸强度也比基材有所提高。
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引用次数: 0
Physical Characteristics of Ternary Blends of Biodiesel 生物柴油三元共混物的物理特性
Q4 Engineering Pub Date : 2022-06-01 DOI: 10.37255/jme.v17i2pp068-072
A. V., S. K
Fossil fuels are being gradually exhausted and need to go to new energy options. The vegetable oils are significant resources for biodiesel production and the best alternative for diesel from crude oil. This research aims to study the physical characteristics of diesel in combination with linseed oil, waste cooking oil and rubber seed oil as ternary blend biodiesels. Ternary blends mean a combination of diesel, biodiesel-1 and biodiesel-2. Four ternary blends have been prepared in various proportions from linseed and rubber seed oil, and another four ternary blends have been prepared from linseed and waste cooking oil. These three oils have relatively similar physical characteristics, non-edible. Physical characteristics tests were carried out using ternary biodiesel mixtures. The experimental study has shown the physical characteristics of the ternary blend by comparing the blends' kinematic viscosity, density, flash point and fire point. The blend of 95% diesel, 2.5% linseed and 2.5% rubber seed biodiesel gives better physical characteristics. By analysing the graph, the particular blends give similar physical characteristics to diesel. So the blend of linseed and rubber seed oil gives the best physical characteristics compared to other blends. It has lower viscosity values, nearly the same as diesel. So it does not affect the performance of an engine.
化石燃料正在逐渐枯竭,需要寻找新的能源选择。植物油是生产生物柴油的重要资源,是原油柴油的最佳替代品。本研究旨在研究柴油与亚麻籽油、废食用油和橡胶籽油作为三元混合生物柴油的物理特性。三元混合物是指柴油、生物柴油-1和生物柴油-2的组合。以亚麻仁和橡胶籽油为原料,按不同比例制备了四种三元共混物,并以亚麻仁和废食用油为原料制备了另外四种三元共混物。这三种油具有相对相似的物理特性,不可食用。使用三元生物柴油混合物进行了物理特性测试。通过对共混物的运动粘度、密度、闪点和燃点的比较,揭示了三元共混物的物理特性。由95%柴油、2.5%亚麻籽和2.5%橡胶籽混合而成的生物柴油具有更好的物理特性。通过对图表的分析,特定的混合物具有与柴油相似的物理特性。因此,与其他共混物相比,亚麻籽和橡胶籽油的共混物具有最佳的物理特性。它具有较低的粘度值,几乎与柴油相同。所以它不会影响发动机的性能。
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引用次数: 0
Effect of Holding Time on Bonding Strength and Joint Interface Microstructure of Vacuum Diffusion Bonded Dissimilar Austenitic Stainless Steel - Titanium Alloy Joints 保温时间对真空扩散焊异种奥氏体不锈钢-钛合金接头结合强度和界面组织的影响
Q4 Engineering Pub Date : 2022-06-01 DOI: 10.37255/jme.v17i2pp073-078
A. Negemiya, Tushar Sonar, Rajakumar Selvarajan
In this investigation, the effect of holding time on the microstructure of joint interface and bonding strength of vacuum diffusion bonded dissimilar austenitic stainless (ASS) – titanium (Ti) alloy joints were investigated. The dissimilar joints of ASS - Ti alloy were developed using the holding time of 30, 45, 60, 75 and 90 minutes in a vacuum chamber at a temperature of 900⁰C and pressure of 14 MPa. The bonding strength of ASS – Ti alloy joints was evaluated using the ram tensile test. The microhardness survey was done perpendicular to the joint interface. The microstructure of the joint interface was analyzed using optical microscopy (OM). The evolution of intermetallic compounds at the joint interface was analyzed using X-ray diffraction (XRD). The microstructure of the joint interface was correlated to the bonding strength of joints.
研究了保温时间对异种奥氏体不锈钢(ASS) -钛(Ti)合金真空扩散连接接头界面显微组织和结合强度的影响。在900⁰C温度和14 MPa压力的真空室中分别保温30、45、60、75和90分钟,制备了不同类型的ASS -钛合金接头。采用滑枕拉伸试验对ASS -钛合金接头的结合强度进行了评价。显微硬度测量垂直于接头界面进行。利用光学显微镜对接头界面的微观组织进行了分析。利用x射线衍射(XRD)分析了接头界面金属间化合物的演化过程。接头界面的微观结构与接头的结合强度有关。
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引用次数: 0
期刊
Academic Journal of Manufacturing Engineering
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