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Experimental Analysis on Mechanical Properties of Natural Bio-Polymer Composite 天然生物高分子复合材料力学性能的实验分析
Q4 Engineering Pub Date : 2021-03-01 DOI: 10.37255/jme.v16i1pp012-017
Sudalai Raja A, J. D
Bio-composites are used in many engineering applications due to various desirable properties that they offer such as light weight, low cost, bio-degradable and bio-compatible. Bio-composites are used in many industries such as automotive, sporting goods, marine, electrical and household appliances. Kenaf, jute, banana, flux is used as fibers. The mechanical properties are evaluated by appropriate testing methods. The strength of material is important to each material so that bio-material to be evaluated by mechanical testing methods. In this study an attempt is made to prepare natural resin with neem oil and Thennamarakudi oil and to fabricate Bio-composite with fish shell and screw pine fiber as reinforcement and test for its mechanical properties such as tensile, Impact and Flexural. The pure resin samples have tensile and flexible properties. After taken testing. the neem oil-based biomaterial flexibility is higher than the oil-based biomaterial. The stiffness is higher in Tk oil-based biomaterial. The result is expected from the biomaterial as eco-friendly material and applicable for medical field as biocompatible
由于生物复合材料具有重量轻、成本低、可生物降解和生物相容性等各种理想特性,因此在许多工程应用中得到了广泛应用。生物复合材料被用于许多行业,如汽车、体育用品、船舶、电气和家用电器。红麻、黄麻、香蕉、助焊剂用作纤维。通过适当的测试方法评估其力学性能。材料的强度对每种材料都很重要,因此生物材料必须通过力学测试方法进行评估。本研究尝试以印楝油和竹林油为原料制备天然树脂,以鱼壳和螺松纤维为增强材料制备生物复合材料,并对其拉伸、冲击和弯曲等力学性能进行了测试。纯树脂样品具有拉伸和柔性性能。经过测试。楝树油基生物材料的柔韧性高于油基生物材料。Tk油基生物材料的刚度较高。这一结果有望成为环保材料,并具有生物相容性,可用于医疗领域
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引用次数: 0
Performance Improvement of a Household Refrigerator using Phase Change Material 相变材料对家用冰箱性能的改善
Q4 Engineering Pub Date : 2021-03-01 DOI: 10.37255/jme.v16i1pp032-041
Pradeep N, Somesh Subramanian S
Thermal energy storage through phase change material has been used for wide applications in the field of air conditioning and refrigeration. The specific use of this thermal storage has been for energy storage during low demand and release of this energy during peak loads with potential to provide energy savings due to this. The principle of latent heat storage using phase change materials (PCMs) can be incorporated into a thermal storage system suitable for using deep freezers. The evaporator is covered with another box which has storage capacity or passage through phase change material. The results revealed that the performance is increased from 3.2 to 3.5 by using PCM.
相变材料蓄热在空调制冷领域有着广泛的应用。这种储热的具体用途是在低需求期间储存能量,并在高峰负荷期间释放能量,因此有可能提供节能。使用相变材料(PCMs)的潜热储存原理可以纳入适合使用深度冷冻机的储热系统。蒸发器上覆盖着另一个具有存储容量或通过相变材料的盒子。结果表明,采用PCM后,系统性能由3.2提高到3.5。
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引用次数: 0
ENHANCEMENT OF MECHANICAL PROPERTIES OF UHMWPE POLYMER BY NITROGEN ION IMPLANTATION 氮离子注入增强超高分子量聚乙烯聚合物力学性能
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.37255/JME.V15I4PP101-109
Venkat Kishore N, Nagendra M, Venkateswara Rao T
The use of ion implantation as a surface treatment technology has been conquered by its applications to prevent wear and oxidation in metal alloys, even though some early works already pointed out that ion implantation could also be effective as a surface treatment for other materials, including polymers. Further research has shown that low dose implantation of energetic light ions could be very effective for improving properties such as wear resistance and hardness in many different polymers. Cross linking of polymeric chains due to ionization energy provided by the stopping process is the main mechanism to explain the changes in mechanical properties. Accordingto this model the lighter the ion is, the stronger is the effect. This thesis presents the results obtained by nitrogen implantation in ultra-high molecular weight polyethylene (UHMWPE). N+ ions were implanted at 80 keV, 100 keV and 120 keV energy levels which are maintained at a fluencies or dose of 5×1015 ions/cm2 . Wear resistance was measured using pin-on-disc wear testing machine at a constant load of 18 kg or 177N with a sliding speed of 2 m/s for about 1000m sliding distance. The results clearly show a lower weight and volume loses for samples implanted with nitrogen, in comparison to those implanted with untreated samples. Hence from the results of weight and volumeloses of the treated or implanted samples with nitrogen ion, gives very good wear resistance than untreated samples.
离子注入作为一种表面处理技术已经被其用于防止金属合金的磨损和氧化的应用所征服,尽管一些早期的研究已经指出,离子注入也可以有效地作为其他材料的表面处理,包括聚合物。进一步的研究表明,低剂量的高能光离子注入可以非常有效地改善许多不同聚合物的耐磨性和硬度等性能。聚合物链在停止过程中由于电离能而发生交联是解释其力学性能变化的主要机制。根据这个模型,离子越轻,效果越强。本文介绍了在超高分子量聚乙烯(UHMWPE)中注入氮气的结果。N+离子分别以80kev、100kev和120kev的能级注入,并以5×1015离子/cm2的通量或剂量注入。采用针盘式磨损试验机,在恒定载荷为18 kg或177N,滑动速度为2m /s,滑动距离约1000m的条件下,测量其耐磨性。结果清楚地表明,与未经处理的样品相比,注入氮气的样品的重量和体积损失更小。因此,从氮离子处理或注入样品的重量和体积损失的结果来看,比未经处理的样品具有很好的耐磨性。
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引用次数: 1
DESIGN AND ANALYSIS OF COMPOSITE LEAF SPRING 复合钢板弹簧的设计与分析
Q4 Engineering Pub Date : 2020-09-01 DOI: 10.37255/jme.v15i3pp76-83
Prasanna Nagasai B, Srikanth S, Tarun D
This paper describes the design and experimental analysis of composite leaf spring made of glass fibre reinforced polymer. The main aim is to compare the load-carrying capacity, stiffness and weight savings of composite leaf spring with that of steel leaf spring. The design constraints are stress and deflection. The dimensions of an existing conventional steel leaf spring of a light commercial vehicle were considered for the present work. A traditional composite multi-leaf spring was fabricated with the same dimensions using E- Glass/Epoxy unidirectional laminates. Static analysis of 2D model of conventional leaf spring has also been performed using ANSYS 10 and compared with experimental results. Finite element analysis with a full load on the 3-D model of composite multileaf spring was performed using ANSYS, and the analytical results were compared with experimentalresults
介绍了玻璃纤维增强聚合物复合钢板弹簧的设计与试验分析。主要目的是比较复合钢板弹簧与钢钢板弹簧的承载能力、刚度和减重。设计约束是应力和挠度。本文考虑了轻型商用车现有常规钢板弹簧的尺寸。采用E- Glass/Epoxy单向层压板制备了具有相同尺寸的传统复合多片弹簧。利用ANSYS 10对传统钢板弹簧的二维模型进行了静力分析,并与实验结果进行了比较。利用ANSYS软件对复合材料多片弹簧三维模型进行了满载有限元分析,并将分析结果与实验结果进行了比较
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引用次数: 73
EFFECT OF ELECTRIC ARC WELDING ON IMPACT OF DIFFERENT MILD STEEL WELD GEOMETRIES 电弧焊对不同低碳钢焊缝几何形状冲击的影响
Q4 Engineering Pub Date : 2020-06-01 DOI: 10.37255/jme.v15i2pp34-37
Vaishak Nl, S. Suhas, V. Bhosle, T. Prashanth
The effect of welding parameters (current, electrode diameter) on the impact of low carbon steel specimens was investigated in this work. Two different geometries namely square butt welded joint and double V welded joint were created. The welding operation was carried out at three different current for welding currents of 90, 110 and 130 amps and electrode diameters of 2.5, 3.2 and 4mm respectively. A Charpy impact testing machine was used to evaluate the impact of the welded samples. It was observed that a low current of 90 Amps for all the welding electrode diameters produced high impact values for both the welding geometries. Also, the 3.2 mm electrode diameter was found to be more suitable for welding the square butt and the double V geometry as it yielded higher impact values. Additionally, the double V geometry showed better performance when compared to the square butt geometry for all the combinations of welding currents and electrodediameters.
研究了焊接参数(电流、焊条直径)对低碳钢试样的影响。创建了两种不同的几何形状,即方形对焊接头和双V形焊接接头。焊接电流分别为90、110和130安培,焊条直径分别为2.5、3.2和4mm。采用夏比冲击试验机对焊接试样的冲击性能进行了评价。观察到,对于所有焊接电极直径,90安培的低电流对两种焊接几何形状都产生了高影响值。此外,3.2 mm电极直径被发现更适合焊接方形对接和双V几何形状,因为它产生更高的冲击值。此外,与方形对接几何结构相比,双V几何结构在焊接电流和电极直径的所有组合中表现出更好的性能。
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引用次数: 0
INVESTIGATION OF PULSE FREQUENCY ON FUSION ZONE CHARACTERISTICS OF GTA WELDED AZ31B MAGNESIUM ALLOY JOINTS 脉冲频率对az31b镁合金gta焊接接头熔合区特性的影响
Q4 Engineering Pub Date : 2020-06-01 DOI: 10.37255/jme.v15i2pp50-53
Subravel V
In this investigation an attempt has been made to study the effect of welding on fusioncharacteristics of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints. Five joints were fabricated using different levels of welding speed (105 mm/min –145 mm/min). From this investigation, it is found that the joints fabricated using a welding speed of 135 mm/min yielded superior tensile properties compared to other joints. The formation of finer grains and higher hardness in fusion zone and uniformly distributed precipitates are the main reasons for the higher tensile properties of these joints
本文试图研究焊接对脉冲电流钨极气弧焊AZ31B镁合金接头熔合特性的影响。采用不同的焊接速度(105 mm/min ~ 145 mm/min)制备了5个接头。通过研究发现,与其他接头相比,使用135 mm/min焊接速度制造的接头具有更好的拉伸性能。熔合区晶粒细、硬度高,析出相分布均匀是提高接头抗拉性能的主要原因
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引用次数: 0
DEVELOPMENT OF WIND OPERATED BIKE 风力自行车的发展
Q4 Engineering Pub Date : 2020-03-01 DOI: 10.37255/jme.v15i1pp019-023
Chaitanya Chevli, J. Prajapati, Yashesh Panchal, Saurav Kheni, Yash Modi, Jayeshkumar Parekh, Umang Patel
The basic aim of a wind-operated bike is to ensure safe and eco-friendly drive. Here, the bike is run with the help of the battery. When we accelerate the throttle, the electric current from battery passes to controller. Then controller will sense the electric power according to the throttle position. It transmits the electric current to BLDC motor. E-bike battery has limitation that it runs only around 70 km and after that, the battery will be discharged. Therefore, the interesting thing about the windoperated bike is the battery will continuously charge with the help of the DC motor. The DC motor having 300 R.P.M. and it produces 14v and 0.40A by using of fan. The fan is directly attached to theDC motor, we get continuous power at specific speed of the bike, and battery will be charged continually. The wind-operated bike must be eco- friendly i.e. there should be no emission; there should be enough speed to travel, efficiency and comfort. Its body should be strong enough to withstand the road shocks or bumps. There should be less charging time for charging the vehicle whenever it is required.
风力驱动自行车的基本目标是确保安全和环保的驾驶。这里,自行车是在电池的帮助下运行的。当我们加速油门时,电流从电池传递到控制器。然后控制器将根据油门位置感应电力。它将电流传输到无刷直流电机。电动自行车的电池有局限性,只能行驶70公里左右,超过70公里就会被放电。因此,关于风力自行车的有趣之处在于电池将在直流电机的帮助下不断充电。直流电机转速300转/分,利用风扇产生14v和0.40A。风扇直接连接在直流电机上,我们以自行车的特定速度获得持续的动力,电池将持续充电。风力驱动的自行车必须是环保的,即应该没有排放;应该有足够的速度、效率和舒适度。它的身体应该足够强壮,能够承受道路的冲击或颠簸。当需要充电时,应该减少充电时间。
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引用次数: 0
ANALYSIS OF BOILER BLOW DOWN PROCESS, AIR INGRESS IN CONDENSER AND EFFECT OF COAL MOISTURE IN 210 MW THERMAL POWER PLANT USING SIM SIMULATOR 利用sim模拟器对210 mw火电厂锅炉放空过程、冷凝器进气量及煤湿影响进行了分析
Q4 Engineering Pub Date : 2020-03-01 DOI: 10.37255/jme.v15i1pp001-006
Mehul Chhowala, Rahul Patel, J. Patel
The Thermal Power plant contributes major proportion of installed capability in global power generation system as well as in Indian power generation systems. Therefore, achieving an optimal operation for the same, by conducting parametric study and optimizing few parameters which has a noticeable effect on the power generation may prove beneficial for plant efficiency. The simulation has been the tool for optimal operation and control of different variables in power plant. In addition, italso provides hands on experience to the trainee so that, they can have a better exposure of control room. In this part of the study, for the analysis purpose the SIM simulator (Standard Power Plant simulator) is being used which is comprehensive, dynamic and has a multi-fuel running ability employed with tandem-compound steam turbine-generator which is designed to operate at 210 MW. Moreover, it is also characterized by disturbances and malfunction features along with monitoringprovision, which assists in parametric study and generates results in form of graphical representation to predict the effect of parameter on performance of power plant. Currently three parameters are chosen for further study. The effect of blow down process, Air leakage in condenser and coalmoisture are selected.
火电厂在全球发电系统和印度发电系统的装机容量中占很大比例。因此,通过对几个对发电有明显影响的参数进行参数化研究和优化,使其达到最优运行,可能有利于提高电厂效率。仿真已成为电厂各变量优化运行和控制的工具。此外,它还为学员提供了实践经验,使他们能够更好地接触控制室。在这一部分的研究中,为了分析目的,使用了SIM模拟器(标准电厂模拟器),该模拟器是综合的,动态的,具有多燃料运行能力的串联复合汽轮发电机,设计运行功率为210 MW。此外,它还具有扰动和故障特征以及监测功能,有助于参数研究,并以图形表示的形式生成结果,以预测参数对电厂性能的影响。目前选取了三个参数进行进一步研究。选取了吹落过程的影响、冷凝器漏风和煤湿的影响。
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引用次数: 2
SUSTAINABILITY IN ADDITIVE MANUFACTURING 增材制造的可持续性
Q4 Engineering Pub Date : 2020-03-01 DOI: 10.37255/jme.v15i1pp007-011
Afzal Bhat M, Devanshu Veshviker, K. Bhat, Sagar P. Shah, Shaikh Aa
Additive Manufacturing (AM) opens new opportunities for the economy and the society and the global market of this technology is growing rapidly. However, quality assurance remains the main barrier for a broader integration of AM in the industrial sector. Most quality-related problems of AM are caused by uncontrolled variations in the production chain. By identifying the key controlling parameters or the Key Characteristics (KC) and introducing the proper process control protocol for these parameters, the effect of these variations can be limited and expensive monitoring, rework, repair and quality-related problems can often be avoided. The work presented in this paper reviews the recent literature related to sustainability in AM and proposes a new approach into how the keycharacteristics, which are normally used to reduce variations in production, can give an insight to a sustainable AM.
增材制造(AM)为经济和社会带来了新的机遇,该技术的全球市场正在迅速增长。然而,质量保证仍然是AM在工业部门更广泛整合的主要障碍。增材制造的大多数质量相关问题是由生产链中不受控制的变化引起的。通过识别关键控制参数或关键特性(KC),并为这些参数引入适当的过程控制协议,可以限制这些变化的影响,并且通常可以避免昂贵的监控、返工、修理和质量相关问题。本文介绍的工作回顾了最近与增材制造可持续性相关的文献,并提出了一种新的方法来研究通常用于减少生产变化的关键特征如何能够深入了解可持续增材制造。
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引用次数: 4
AN EXPERIMENTAL STUDY ON INFLUENCE OF PROCESS PARAMETERS ON DROSS PROPERTIES IN LASER MACHINING OF AISI 304 MATERIAL 激光加工aisi304材料过程中工艺参数对渣渣性能影响的实验研究
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp111-116
A. Jadhav, Shailendra Kumar
The present paper describes an experimental study on influence of process parameters on dross properties in laser machining of AISI 304 material. Process parameters namely laser power, cutting speed and gas pressure are considered in the present work. Design of experiments is done using response surface methodology and analysis of variance is performed in order to identify significance and influence of process parameters on dross height. It is found that laser power and gas pressure are most significant parameters followed by cutting speed. Dross height increases with increase in laser power and decreases with decrease in gas pressure. On the basis of experimental analysis, a second order mathematical model is developed to predict dross height. Model predictionsand experimental results are found in reasonable agreement. Further, optimization of process parameters is also performed to minimize dross height
本文对aisi304材料激光加工过程中工艺参数对渣滓性能的影响进行了实验研究。在本工作中考虑了激光功率、切割速度和气体压力等工艺参数。采用响应面法进行试验设计,并进行方差分析,以确定工艺参数对渣滓高度的显著性和影响。结果表明,激光功率和气体压力是最重要的参数,其次是切割速度。熔渣高度随激光功率的增大而增大,随气体压力的减小而减小。在实验分析的基础上,建立了预测渣滓高度的二阶数学模型。模型预测结果与实验结果基本吻合。此外,还进行了工艺参数的优化,以尽量减少渣滓高度
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引用次数: 1
期刊
Academic Journal of Manufacturing Engineering
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