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EXPERIMENTAL INVESTIGATION ON ABRASIVE WATERJET MACHINING OF FIBRE VINYL ESTERCOMPOSITE 磨料水射流加工纤维乙烯基酯复合材料的试验研究
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp134-138
Puneet Kumar, B. Tank, R. Kant
Abrasive water jet machining (AWJM) is one of the most developed non-traditionalmachining processes. It is generally used to cut difficult to cut materials like composites. The present study is focused on machining of carbon fiber vinyl ester composite with AWJM. The effect of process parameters namely water pressure, standoff distance and traverse speed on surface roughness and kerf tapper is studied. Design of experiment is done by using Taguchi L16 orthogonal array. It is observed that water pressure is the most significant parameter followed by traverse speed. It is found that with the increase in water pressure and decrease in traverse speed of AWJM, surface roughness and kerf tapper of machined samples decreases.
磨料水射流加工(AWJM)是目前发展最为迅速的非传统加工工艺之一。一般用于切割复合材料等难切割材料。本文主要研究了用AWJM加工碳纤维乙烯基酯复合材料。研究了工艺参数水压、横移距离和横移速度对表面粗糙度和切缝效果的影响。实验采用田口L16正交阵列进行设计。结果表明,水压力是最重要的参数,其次是导线速度。研究发现,随着水压力的增大和AWJM横移速度的减小,加工样品的表面粗糙度和切缝孔径减小。
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引用次数: 1
INVESTIGATION OF WEAR BEHAVIOR OF AS FORGED INCONEL 690 SUPER ALLOY USINGARTIFICIAL NEURAL NETWORKS 用人工神经网络研究锻造铬镍铁合金的磨损行为
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp129-133
Vaishak Nl, T. Prashanth, S. Suhas
The present study aims to study the wear properties of as forged Inconel 690. The dry sliding wear behavior of as forged Inconel 690 is studied in accordance with ASTM standards G99 i.e. dry sliding on pin on disc wear test apparatus. Three wear parameters namely normal load, sliding distance and sliding velocity were considered in this study. The experiments for wear loss have been conducted as per Taguchi Design of experiments. An L27 Orthogonal array was employed for this purpose. The wear loss obtained for As Forged Inconel 690 is predicted by the Neural Network Toolbox of MATLAB R2015a using the Levenberg-Marquardt (trainlm) algorithm which trains the feed forward neural network having 3-6-1 (three input neurons, six hidden neurons in the single hidden layer and one output neuron). Experimental data sets from obtained from L27 Orthogonal array have been utilized to develop ANN. The results concluded that error for wear loss of As ForgedInconel 690 lies within 10% between experimental data and neural network prediction
本研究的目的是研究半锻Inconel 690的磨损性能。根据ASTM标准G99,即干滑动销盘式磨损试验装置,研究了锻造Inconel 690的干滑动磨损行为。研究中考虑了正常载荷、滑动距离和滑动速度三个磨损参数。磨损试验是按照田口试验设计进行的。采用L27正交阵列进行实验。利用MATLAB R2015a的神经网络工具箱,采用Levenberg-Marquardt (trainlm)算法对具有3-6-1(3个输入神经元,单个隐藏层6个隐藏神经元,1个输出神经元)的前馈神经网络进行预测,得到As Forged Inconel 690的磨损量。利用L27正交阵列得到的实验数据集来开发人工神经网络。结果表明,实验数据与神经网络预测结果的误差在10%以内
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引用次数: 0
STUDY ON FORMING FORCES OF PARTS PROCESSED BY SINGLE POINT INCREMENTALFORMING WITH DUMMY SHEET 虚拟板单点增量成形零件成形力的研究
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp120-128
V. Sisodia, Shailendra Kumar
The present paper describes the experimental investigation on influence of processparameters on maximum forming force in Single Point Incremental Forming (SPIF) process using dummy sheet. Process parameters namely dummy sheet thickness, tool size, step size, wall angle and feed rate are selected. Taguchi L18 orthogonal array is used to design the experiments. From the analysis of variance (ANOVA) dummy sheet thickness, tool size, step size and wall angle are significant process parameters while feed rate is insignificant. It is found that as dummy sheet thickness, tool size, step size and wall angle increase magnitude of peak forming force increases while there is marginal decrease in forming force as feed rate increases. Predictive model is also developed for forming force. Validation tests are performed in order to check the accuracy of developed model.Optimum set of process parameters is also determined to minimize forming force. Experimental results are in good agreement with results predicted by the developed mathematical model.
本文研究了单点增量成形(SPIF)过程中工艺参数对最大成形力的影响。选择假板厚度、刀具尺寸、步长、壁角和进给速度等工艺参数。实验采用田口L18正交阵列设计。方差分析表明,假板厚度、刀具尺寸、步长和壁角是显著的工艺参数,而进给速度不显著。结果表明:随着虚拟板厚度、刀具尺寸、步长和壁角的增大,成形力峰值增大,而随着进给速度的增大,成形力略有减小。并建立了成形力的预测模型。执行验证测试是为了检查所开发模型的准确性。确定了一组最优的工艺参数,使成形力最小。实验结果与所建立的数学模型的预测结果吻合较好。
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引用次数: 0
A NEW MODEL FOR COUPLING OF TRIBOLOGICAL AND MECHANICAL MODELS OF THIN STRIP AND FOIL ROLLING 建立了薄带钢和箔轧制摩擦学和力学模型耦合的新模型
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp106-110
Manoj Kumar, Jyoti Raman, P. Priya
A new analysis for cold rolling of thin strip and foil is developed. This model follows theapproach of Fleck et al [8], but relaxes their assumption of a central flat neutral zone. Instead of following their inverse method to obtain the pressure distribution in this neutral zone, an explicit equation for the contact pressure variation is obtained from the sticking condition in this region. This significantly simplifies the solution method, leading to a much more robust algorithm. Moreover, the method treats the cases either where the roll retains its circular arc or where there is very significant roll deformation in the same way, greatly simplifying the method of obtaining solutions. This will facilitate the incorporation of other effects such as the friction models currently being developed. Results are in line with the theory of Fleck et al [8]. The effect of entry and exit tensions on the nondimensional load and forward slip is investigated. It is found that the effect of equal entry and exittensions is equivalent to reducing the yield stress of the strip by this tension stress.
对薄板带和薄箔的冷轧进行了新的分析。该模型遵循了Fleck等人的方法,但放宽了他们对中心平坦中性区的假设。本文不再采用它们的反求方法来求得该中性区域的压力分布,而是根据该区域的粘着情况得到接触压力变化的显式方程。这大大简化了求解方法,使算法更加健壮。此外,该方法以同样的方式处理了轧辊保持圆弧或轧辊变形非常大的情况,大大简化了求解方法。这将有助于纳入其他影响,例如目前正在开发的摩擦模型。结果与Fleck等人的理论一致。研究了入口和出口张力对无量纲载荷和前滑移的影响。结果表明,等进、等出拉应力的作用相当于利用该拉应力降低带钢的屈服应力。
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引用次数: 0
EXPLOSIVE CLADDING OF ALUMINIUM 5052-STAINLESS STEEL 304 防爆包层为铝5052-不锈钢304
Q4 Engineering Pub Date : 2019-09-01 DOI: 10.37255/jme.v4i3pp117-119
S. Saravanan, G. Murugan
This study addresses the effect of process parameters viz., loading ratio (mass ofexplosive/mass of flyer plate) and preset angle on dynamic bend angle, collision velocity and flyer plate velocity in dissimilar explosive cladding. In addition, the variation in interfacial microstructure and mechanical strength of aluminium 5052-stainless steel 304 explosive clads is reported. The interface exhibits a characteristic undulating interface with a continuous molten layer formation. The interfacial amplitude increases with the loading ratio and preset angle. Maximum hardness is observed at regions closer to the interface
本文研究了不同爆炸包层中装填比(炸药质量/飞片质量)和预设角度等工艺参数对动态弯曲角、碰撞速度和飞片速度的影响。此外,还报道了5052铝- 304不锈钢爆炸包壳的界面显微组织和力学强度的变化。界面呈现出连续熔层形成的特征起伏界面。界面振幅随加载比和预设角度的增大而增大。在靠近界面的区域观察到最大硬度
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引用次数: 1
DEMAND FORECASTING OF INDUSTRIAL ELECTRICAL ENERGY CONSUMPTION FOR TAMILNADU STATE 泰米尔纳德邦工业用电需求预测
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp093-096
T. Senthilkumar, R. Venkatesh, J SamCharles, P. Senthil, Praveen kumar
Energy consumption forecasting is vitally important for the deregulated electricity industryin India, particularly in Tamilnadu state. A large variety of mathematical methods have beendeveloped for energy forecasting. In this study, historical data set including population (POP), Gross state domestic Product (GSDP), Yearly peak demand (YPD), and Per Capita income (PCI) were considered from the year 2005 to 2011.Firstly, the multiple linear regression model (MLRM)has been developed. The regression model outputs were optimized using Neural network method.
能源消耗预测对印度放松管制的电力行业至关重要,尤其是在泰米尔纳德邦。各种各样的数学方法已经被开发出来用于能源预测。本研究采用2005年至2011年的历史数据集,包括人口(POP)、国家国内生产总值(GSDP)、年峰值需求(YPD)和人均收入(PCI)。首先,建立了多元线性回归模型(MLRM)。采用神经网络方法对回归模型输出进行优化。
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引用次数: 0
AN EMPIRICAL RELATIONSHIP FOR ESTIMATING METALLURGICAL AND MECHANICAL BEHAVIOR OF RESISTANCE SPOT WELDED DP800 STEEL JOINTS dp800钢电阻点焊接头的冶金性能和力学性能的经验关系
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp066-070
C. Rajarajan, P. Sivaraj, Balasubramanian
Similar joints of DP800 (Dual Phase) steel in lap joint configuration were fabricated usingresistance spot welding (RSW) process. The process parameters were optimized using DOE (design of experiments) and the welds joints were fabricated using the obtained DOE matrix. The tensile shear fracture load (TSFL) of joints was evaluated using universal testing machine. Microhardness variations across the weld cross-section was recorded using Vickers’s microhardness tester. Microstructural features were analyzed using optical microscopy (OM) and scanning electron microscopy (SEM). From this investigation, it is understood that increase in welding current increases the nugget zone size and it led to increasing the degrease of softening in the HAZ. The tensile shear strength is found to increase with increase in welding current up to a certain limit and then it decreases. The microhardness profile shows a peak hardness in nugget zone and the hardness is lowerin the HAZ. The softening of HAZ is mainly attributed to inter-critical heating during welding.
采用电阻点焊(RSW)工艺制作了DP800(双相)钢搭接结构的类似接头。采用DOE(试验设计)对工艺参数进行了优化,并利用得到的DOE矩阵对焊缝进行了加工。采用万能试验机对接头的拉伸剪切断裂载荷(TSFL)进行评估。用维氏显微硬度计记录焊缝截面上的显微硬度变化。利用光学显微镜(OM)和扫描电镜(SEM)分析了其微观结构特征。研究结果表明,焊接电流的增大增大了焊核区尺寸,导致热影响区软化程度的增加。拉伸剪切强度随焊接电流的增大而增大,达到一定限度后又减小。显微硬度分布在熔核区硬度最高,热影响区硬度较低。热影响区软化的主要原因是焊接过程中的临界间加热。
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引用次数: 1
MICROSTRUCTURAL AND MECHANICAL ASPECTS OF FRICTION WELDED DISSIMILAR JOINTS FOR AERO ENGINE APPLICATION 航空发动机异种摩擦焊接接头的显微组织和力学研究
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp101-105
C. Mukundhan, P. Sivaraj, Balasubramanian, V. Petley
Gas turbine engines demand material with unique properties like high-temperature oxidation and corrosion resistance, high specific strength, etc. All over the world material development to meet these requirements has led to the development of novel alloys. While Titanium base alloys are used in the low-temperature regime of the gas turbine engine, Nickel-basedsuperalloys are used for hot end components of the engine. With the increase in the temperature requirement for the turbine parts, the form of the Ni-based superalloys changed from wrought to cast superalloys. As an inherent process of investment cast superalloy blades and vanes which has serpentine passages for air cooling, these passages are required to be closed after casting. The numerous adapters also need to be joined on the cast superalloy casings for various instrumentation, lube oil ports. These cast superalloys are nonweldable and joining these pose a challenge. In this present investigation, the joining of the Nibasedsuperalloy BZL12Y and martensitic stainless steel AE961W using rotary friction welding process. The mechanical properties of the dissimilar joints were evaluated as per the ASTM standards. Microstructural features of various regions of welded joints using optical microscopy (OM) andscanning electron microscopy (SEM). The material is welded in different condition to obtain the maximum tensile strength of the weld joint. From this investigation, it was found that the combination of aging and h & t condition weld joint gives good strength and a stable hardness value. Correlation between tensile properties and microstructural features were analyzed and reported in this paper.
燃气涡轮发动机要求材料具有耐高温氧化、耐腐蚀、高比强度等独特性能。为了满足这些要求,世界各地的材料发展带动了新型合金的发展。钛基合金用于燃气涡轮发动机的低温系统,镍基高温合金用于发动机的热端部件。随着涡轮零件温度要求的提高,ni基高温合金的形态由锻造型向铸造型转变。作为熔模铸造高温合金叶片和叶片的固有工艺,具有蛇形风冷通道,这些通道在铸造后要求关闭。众多的适配器还需要连接在铸造高温合金外壳上,用于各种仪表,润滑油端口。这些铸造高温合金是不可焊接的,连接它们是一个挑战。在本研究中,采用旋转摩擦焊工艺将nibase高温合金BZL12Y与马氏体不锈钢AE961W连接。根据ASTM标准对不同接头的力学性能进行评估。利用光学显微镜(OM)和扫描电镜(SEM)分析了焊接接头各区域的显微组织特征。将材料在不同的条件下焊接,以获得焊缝的最大抗拉强度。结果表明,时效和高温条件相结合的焊接接头具有较好的强度和稳定的硬度值。本文分析并报道了拉伸性能与微观组织特征之间的关系。
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引用次数: 0
DESIGN AND ANALYSIS OF A SCREW PROPELLER IN MARINE VEHICLE 船用螺旋桨的设计与分析
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp083-085
Santhosh
In marine vehicle like ships, submarine and torpedoes use propeller for its propulsion,Propeller is to develop the thrust and propulsive efficiency. The paper deals with modeling and analyzing of a screw propeller. There are several important parameters to be considered for modeling screw propeller by using Solidworks software. Static and dynamic analysis is to be carried out in Ansys fluent software. Thus, the simulation of screw propeller provides maximum velocity to the outlet. So, the velocity distribution has been observed. Then the velocity distribution is displayed by means of velocity magnitude in meter per second and static pressure in pascal.
在船舶、潜艇、鱼雷等海上交通工具中,螺旋桨的作用是提高推力和推进效率。本文对螺旋桨进行了建模和分析。利用Solidworks软件对螺旋桨进行建模需要考虑几个重要的参数。静、动态分析在Ansys fluent软件中进行。因此,螺旋螺旋桨的模拟为出口提供了最大速度。因此,速度分布已经被观察到。然后用速度大小(米/秒)和静压(帕斯卡)表示速度分布。
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引用次数: 0
EXPERIMENTAL AND PERFORMANCE ANALYSIS OF SOLAR REFRIGERATION SYSTEM USING NANO FLUIDS 纳米流体太阳能制冷系统的实验与性能分析
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp086-089
M. Sivakumar, S. Mahalingam, Ranjithkumar
In today’s world refrigeration systems play a vital role to fulfil the human needs. Acontinuous research is being carried out by many researchers in order to improve the performance of these systems. Presently used, vapour compression refrigeration system does not work efficiently due to shortage of electric power. This study covers a broad overview of solar photovoltaic technology, which uses easily available solar energy for refrigeration purpose. It includes a motor, a compressor,an inverter and battery, a photovoltaic controller and panels. This can be done by converting solar energy in to electricity by means of photovoltaic devices, which can be utilized by the electric motor to drive vapour compression refrigeration system. The main objective of the study is managing the shortage of electric power, in living environments by using a cooling system coupled to a solar installation. In this solar refrigeration system, when conventional refrigerants like (R22, HFCR134a,R600, etc.) are used it leads to low thermal conductivity, heat transfer rate and COP level and some of the other impacts are acid rain, melting of glaciers, sea level raising, health impacts, atmospheric pollution, ozone depletion, which is very hazardous to the environment. To avoid these threats, one of the ways is to use nanofluids which are not harmful to the environment. The usage of nanofluids results in high thermal conductivity, heat transfer rate and give better COP level. The following threenanofluids Al2o3, Zro2, Cu2o have been already used in the refrigeration system. Some of the properties of given nanofluids will be changed to innovate new nanofluids. The innovated nanofluids will be used in refrigeration system and the same will be compared with other nanofluids like R22, R134a, R290, and R600a. Even though Al2o3, Zro2, Cu2o gives good results, the new nanofluids have been innovated for better results.
在当今世界,制冷系统在满足人类需求方面发挥着至关重要的作用。为了提高这些系统的性能,许多研究人员正在进行不断的研究。目前使用的蒸汽压缩制冷系统由于电力不足而不能有效地工作。这项研究涵盖了太阳能光伏技术的广泛概述,该技术利用容易获得的太阳能用于制冷目的。它包括电机、压缩机、逆变器和电池、光伏控制器和面板。这可以通过光伏装置将太阳能转化为电能来实现,光伏装置可以被电动机利用来驱动蒸汽压缩制冷系统。这项研究的主要目的是通过使用与太阳能装置相结合的冷却系统来解决生活环境中的电力短缺问题。在这种太阳能制冷系统中,当使用常规制冷剂(R22、HFCR134a、R600等)时,会导致导热系数低、换热率低、COP水平低,还会造成酸雨、冰川融化、海平面上升、健康影响、大气污染、臭氧消耗等,对环境危害很大。为了避免这些威胁,其中一种方法是使用对环境无害的纳米流体。纳米流体的使用使其具有较高的导热系数和传热速率,并具有较好的COP水平。以下三种流体Al2o3、Zro2、Cu2o已在制冷系统中使用。给定纳米流体的某些特性将被改变以创新新的纳米流体。创新的纳米流体将用于制冷系统,并与R22、R134a、R290和R600a等其他纳米流体进行比较。尽管Al2o3, Zro2, Cu2o的效果很好,但新的纳米流体已经被创新为更好的结果。
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引用次数: 0
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Academic Journal of Manufacturing Engineering
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