Despite extensive studies on Cu-ZnO catalysts for CO2 hydrogenation, the atomic-level understanding of Cu-ZnO interfacial synergy remains elusive due to challenges in controlling the size and spatial distribution of Cu clusters. Well-dispersed Cu clusters with an average diameter of 1.8–3.6 nm, successfully anchored in the mesopores of the self-pillared pentasil zeolite (SPP) with a narrow size distribution, were prepared using the traditional impregnation method. The abundant surface-OH groups in SPP zeolite not only facilitated the high dispersion of Cu clusters but also effectively suppressed undesirable agglomeration of the Cu clusters under reaction conditions. The highest turnover frequency (TOF) of CO2 conversion (1.64 h−1) and space-time yield (STY) of methanol (12.7 mgMeOH × h−1gcata−1) was achieved on Cu9.4-SPP. The incorporation of ZnO significantly enhanced methanol selectivity and CO2 conversion of CuZn-SPP. The methanol STY over it reached 45.3 mgMethanol × h−1×gcata−1, which is 3.6 times that of Cu9.4-SPP. Quasi-in situ XPS and in situ FTIR results reveal the strong synergistic effect between partial oxidation of the Cu clusters and an interfacial ZnO, enhancing the stability of adsorbed bidentate HCOO∗ species. The set of experimental results revealed that the bidentate formate formation and consumption rates were accelerated by the addition of ZnO in the formate mechanism, which could be used for further optimization of CO2 hydrogenation catalysts.
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