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Numerical Investigation on the Aerodynamic Characteristics of a Wing for Various Flow and Geometrical Parameters 不同流动和几何参数下机翼空气动力特性的数值研究
Pub Date : 2023-11-29 DOI: 10.37934/mjcsm.12.1.1330
Md. Saifi Bin Islam, Muhammad Faiz Ahmed, Abdullah Al Saad
The wing is a critical component of an aircraft, responsible for generating the lift force necessary for flight. The aerodynamic behavior of a wing is complex and is influenced by factors such as air speed, angle of attack, wing shape, twist angle, and turbulence. This research investigates the performance of NACA 4412 and NACA 4418 airfoils using 2D CFD, covering a range of angle-of-attack values from -5 to 20 degrees. The superior performing airfoil, NACA 4412, was selected for wing geometry which outperforms NACA 4418 in terms of lower drag and higher lift coefficient at both low and high Reynolds numbers. Then 3D CFD analysis was employed to study how wings perform at different Reynolds numbers and the optimal twist angle for the wing was determined, focusing on a steady-state analysis. The Reynolds number range which corresponds to the flow velocity range, is used in this numerical study for 3D wings. The result shows that as the Reynolds number increases, the wing’s lift coefficient proportionally rises, owing to higher flow velocities. However, this increase in Reynolds number also results in a higher drag coefficient due to a rise in turbulence. The investigation reveals the existence of an optimum twist angle for the wing, which maximizes the lift-to-drag coefficient ratio, thus enhancing overall aerodynamic performance.
机翼是飞机的关键部件,负责产生飞行所需的升力。机翼的气动行为非常复杂,受到气速、攻角、翼形、扭转角和湍流等因素的影响。本研究使用二维 CFD 研究了 NACA 4412 和 NACA 4418 机翼的性能,涵盖了 -5 至 20 度的攻角值范围。机翼几何形状选择了性能更优越的 NACA 4412 机翼,其在低雷诺数和高雷诺数条件下的阻力和升力系数均优于 NACA 4418。然后采用三维 CFD 分析方法研究机翼在不同雷诺数下的性能,并确定机翼的最佳扭转角,重点进行稳态分析。本三维机翼数值研究采用的雷诺数范围与流速范围相对应。结果表明,随着雷诺数的增加,机翼的升力系数也相应增加,这是由于较高的流速造成的。然而,由于湍流的增加,雷诺数的增加也会导致阻力系数的增加。研究表明,机翼存在一个最佳扭转角,可最大限度地提高升阻系数比,从而提高整体气动性能。
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引用次数: 0
Effect of Drilling Penetration Angle on Delamination for One-Shot Drilling of Carbon Fiber Reinforced Plastic (CFRP) 钻入角对碳纤维增强塑料(CFRP)一次性钻孔分层的影响
Pub Date : 2022-07-29 DOI: 10.37934/mjcsm.8.1.110
Mohd Shukor Salleh, Ammar Abd Rahman, Mohd Fairuz Jaafar, Salah Salman Al-Zubaidi
Carbon-fibre-reinforced plastic is prominent with superb specific mechanical properties that contribute to its application in high technology industries, such as aircraft and automobiles' mechanical structures. These materials are considered hard to cut. The delamination issues frequently arise due to their anisotropy and inhomogeneity. In aircraft manufacturing, thousands of holes are required to assemble the structural parts. Hole perpendicularity issues undoubtedly might happen during manual drilling. The main purpose of this work is to study the effects of various minor slant drilling angles on thrust force generation and delamination by using a special drill reamer. From the investigation, the drilling penetration angle significantly impacted the delamination. The delamination factor for the entry and exit sides of holes relatively decreased from 1.042 and 1.087 to 1.027 and 1.049, respectively, as the thrust force declined from 114.8 N to 106.5 N from 5° to 0° drilling angle.
碳纤维增强塑料以其优异的机械性能在飞机、汽车等高科技行业的机械结构中得到了广泛的应用。这些材料被认为很难切割。由于其各向异性和非均质性,分层问题经常出现。在飞机制造中,需要成千上万的孔来组装结构部件。在人工钻井过程中,井眼垂直度问题无疑会发生。本工作的主要目的是利用专用钻扩刀,研究不同小斜角对推力产生和分层的影响。从调查结果来看,钻进角度对分层有显著影响。在5°~ 0°钻角范围内,随着推力从114.8 N减小到106.5 N,孔的进、出口侧分层系数相对减小,分别从1.042和1.087减小到1.027和1.049。
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引用次数: 0
Effect of Printing Orientation and Layer Thickness on Microstructure and Mechanical Properties of PLA Parts 打印方向和层厚对PLA零件组织和力学性能的影响
Pub Date : 2022-07-29 DOI: 10.37934/mjcsm.8.1.1123
Rahimah Abdul Hamid, Siti Nur Hidayah Husni, Teruaki Ito, Barbara Sabine Linke
Due to the layer-by-layer printing process, additively manufactured objects frequently display directional dependencies in their structure. It affects the material properties of the fabricated parts concerning various process parameters of the machine. This paper presents the effect of layer thickness and printing orientation on the mechanical properties and microstructure of polylactic acid (PLA)3D printed parts fabricated by Fused Deposition Modeling (FDM). Computer-aided design models of a tensile and compression test specimen were created, conforming to the ASTM: D638 (Type 1 and Type IV) and ASTM D695, respectively. The microstructure was evaluated using a Scanning Electron Microscope (SEM) on the fracture surface during the tensile test and optical microscopy on the compression specimens. The finding shows that a low layer thickness setting contributes to the highest tensile strength in the 0° printing orientation, while a medium and high layer thickness results in a better tensile strength for a 45° and 90° printing orientation. Therefore, printing orientation is more influential than layer thickness in the tensile test. As for the compressive strength, the stress decreases when the layer thickness increases and the low layer thickness setting offers the highest compressive strength at all printing orientations. The microstructure shows more significant interlayer gaps, incomplete filling, and weak bonding on the cross-sectional samples of the fractured tensile surface with lower strength. The 0° printing orientation offers better tensile strength for all layer thicknesses, minimum build time, and good compressive strength compared to other printing orientations.
由于逐层打印过程,增材制造的对象在其结构中经常显示方向依赖性。机床的各种工艺参数影响着被制件的材料性能。研究了层厚和打印方向对熔融沉积成型(FDM)聚乳酸(PLA)3D打印件力学性能和微观结构的影响。创建了拉伸和压缩试验试样的计算机辅助设计模型,分别符合ASTM: D638 (Type 1和Type IV)和ASTM D695。采用扫描电镜(SEM)对拉伸试样的断口进行了显微组织观察,并对压缩试样进行了光学显微镜观察。研究结果表明,在0°印刷方向上,低层厚度设置可以获得最高的抗拉强度,而在45°和90°印刷方向上,中等和高层厚度设置可以获得更好的抗拉强度。因此,在拉伸试验中,印刷方向比层厚影响更大。在抗压强度方面,随着层厚的增加,应力减小,低层厚设置在各印刷方向上的抗压强度最高。在强度较低的断裂拉伸面截面试样上,微观结构表现为更明显的层间间隙、不完全填充和弱结合。与其他打印方向相比,0°打印方向为所有层厚度提供了更好的抗拉强度、最短的构建时间和良好的抗压强度。
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引用次数: 0
Modelling Total Quality Management in the Malaysian Composite Manufacturing Industry 马来西亚复合材料制造业全面质量管理模式
Pub Date : 2022-03-31 DOI: 10.37934/mjcsm.7.1.1122
Nur Aiman Hanis Hasim, Suriati Akmal, Sayed Kushairi Sayed Nordin, Ruzy Haryati Hambali, Mohd Fauzi Mamat, Abdulla Thamer Jumma Aldharif Alshamsi, Supawi Pawenang
This paper investigates the enabler factors of total quality management (TQM) practices for a composite manufacturing company in Melaka, Malaysia. Leadership (L), training and education (TE), supplier management (SM), customer focus (CF), benchmarking (B), continuous improvement (CI), employee relations (ER), and strategic planning (SP) were considered in this paper. They are the critical TQM elements that influence TQM processes (Y). A questionnaire was used to collect data from 27 employees of a composite manufacturing company in Melaka, Malaysia and analyzed using multiple regression analysis. Five out of the eight hypotheses positively fit with the conceptual model and show a positive effect of TQM practices. The research findings indicate that enabler factors, namely leadership (L), continuous improvement (CI), supplier management (SM), benchmarking (B) and strategic planning (SP), have positive and significant effects on successful TQM practices. This study would benefit managers significantly to increase strategic planning, supply chain management, and benchmarking through TQM practices.
本文研究了马来西亚马六甲一家复合材料制造公司全面质量管理(TQM)实践的促成因素。本文考虑了领导力(L)、培训与教育(TE)、供应商管理(SM)、客户关注(CF)、标杆管理(B)、持续改进(CI)、员工关系(ER)和战略规划(SP)。它们是影响TQM过程的关键TQM要素(Y)。我们使用问卷调查收集了马来西亚马六甲一家复合材料制造公司的27名员工的数据,并使用多元回归分析进行了分析。8个假设中有5个与概念模型正拟合,并显示出TQM实践的积极效果。研究结果表明,领导(L)、持续改进(CI)、供应商管理(SM)、标杆管理(B)和战略规划(SP)等促成因素对TQM的成功实施具有积极而显著的影响。本研究将有助于管理者通过TQM实践来增加战略规划、供应链管理和基准管理。
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引用次数: 0
Improvement of Environmentally-Friendly Alkyd Composite Coating with Graphene Oxide 氧化石墨烯环保型醇酸复合涂料的改进
Pub Date : 2022-03-31 DOI: 10.37934/mjcsm.7.1.110
THANH Nguyen Trung
In this article, environmentally-friendly alkyd coatings with different graphene oxide (GO) content of 0-1.5 weight percent (wt. %) were prepared for improving mechanical properties, corrosion protection and thermal oxidation resistance of coatings. GO in the coating was characterized by FT-IR. The corrosion resistance of environmentally- friendly alkyd coatings containing GO was investigated by salt fog testing. Effects of GO content on adhesion, flexural strength, relative hardness and thermal oxidation stability of alkyd coatings with and without GO were also examined. GO with the content of 1.2 wt. % significantly improved mechanical properties, corrosion resistance, thermal oxidation resistance of environmentally-friendly alkyd coatings.
本文制备了氧化石墨烯(GO)含量为0- 1.5% (wt. %)的环保型醇酸涂料,以改善涂料的机械性能、防腐性能和抗热氧化性能。用FT-IR对涂层中的氧化石墨烯进行表征。采用盐雾试验研究了含氧化石墨烯的环保型醇酸涂料的耐蚀性。考察了氧化石墨烯含量对添加和不添加氧化石墨烯的醇酸涂料附着力、抗折强度、相对硬度和热氧化稳定性的影响。氧化石墨烯含量为1.2 wt. %,显著改善了环保型醇酸涂料的机械性能、耐腐蚀性、抗热氧化性。
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引用次数: 2
Analysis of Carbon Fiber-Reinforced Polymer Composites Delamination during Vibration Assisted Trimming using Historical Data Design 基于历史数据设计的碳纤维增强聚合物复合材料振动辅助修整过程分层分析
Pub Date : 2021-11-15 DOI: 10.37934/mjcsm.6.1.113
Mohd Shahir Kasim, W Noor Fatihah W Mohamad, Raja Izamshah, Noraiham Mohamad, Hairulhisham Rosnan, Syahrul Azwan Sundi, Muhammad Hafiz Hassan, Teruaki Ito, Zamri Mat Kasa
Delamination is one of the main issues during the CFRP cutting process. This problem attracts researchers to investigate to meet the stringent quality need. This paper evaluates the influence of Rotary Ultrasonic Assisted Trimming (RUAT) when slotting carbon fiber reinforced plastic (CFRP). The study investigates rotation speed, vibration amplitude, and frequency particularly. The correlation effect of these parameters is to be evaluated by response surface methodology (RSM) to identify the minimum delamination. Seventeen trials were conducted with 38 plies of multi-directional CFRP panel. The trimming quality was determined by the minimum delamination damage of the slotting area analyzed by the ImageJ software. The best slotting quality can be achieved by applying spindle speed, amplitude, and frequency of 5305 rpm, 2.75 µm, and 26.79 kHz.
分层是碳纤维布切割过程中的主要问题之一。为了满足严格的质量要求,这一问题引起了研究人员的广泛关注。研究了旋转超声辅助切边对碳纤维增强塑料(CFRP)开槽的影响。研究重点考察了转速、振动幅值和频率。利用响应面法(RSM)评价这些参数的相关效应,以确定最小分层。采用38层CFRP多向板进行了17次试验。通过ImageJ软件分析开槽区域的最小分层损伤来确定修边质量。当主轴转速、振幅和频率为5305 rpm、2.75µm和26.79 kHz时,可获得最佳开槽质量。
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引用次数: 0
Effect of Peak Current and Pulse On Time on the Coating Layer Thickness using Electrical Discharge Coating 峰值电流和脉冲接通时间对放电镀膜层厚度的影响
Pub Date : 2021-11-15 DOI: 10.37934/mjcsm.6.1.1420
Norhazeratul Mohammad Zainudin, Liew Pay Jun, Ching Yee Yap, Noraiham Mohamad, Jingsi Wang
The present study focused on the surface modification of aluminum 6061 by using electrical discharge coating (EDC) with powder suspension. The effects of peak current (Ip) and pulse on time (Ton) on the coating layer thickness were investigated. This study used Tungsten powder as an additive and mixed it with the kerosene oil and surfactant Span 83. The results indicated that peak current and pulse on-time significantly affected the coating layer thickness. The thinnest coating layer was observed at 3A, 150 µs, while the thickest coating layer with an average value of 17.239 µm was obtained at parameter 4A and 250 µs. In conclusion, the high value of peak current and longer pulse duration on time increased the thickness of the coating layer.
采用粉末悬浮放电涂层对6061铝进行了表面改性研究。研究了峰值电流(Ip)和脉冲时间(Ton)对镀层厚度的影响。以钨粉为添加剂,与煤油和表面活性剂斯潘83混合。结果表明,峰值电流和脉冲导通时间对镀层厚度有显著影响。在3A、150µs时涂层最薄,在4A、250µs时涂层最厚,平均厚度为17.239µm。综上所述,较高的峰值电流和较长的脉冲持续时间增加了涂层的厚度。
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引用次数: 0
Impact, Hardness and Fracture Morphology of Aluminium Alloy (Al-Si) filled Cobalt Oxide Nanoparticles at Various Stir Casting Temperatures 不同搅拌铸造温度下铝合金(Al-Si)填充氧化钴纳米颗粒的冲击、硬度和断口形貌
Pub Date : 2021-07-30 DOI: 10.37934/mjcsm.5.1.1120
Mardy Suhandani, P. Puspitasari, J. Razak
The automotive and aviation fields require engineering materials that can save and optimise fuel consumption. Unique characteristics of lightweight, higher strength to weight ratio, good corrosion resistance, and good castability are indispensable for castable metal such as Silicon Aluminium (Al-Si). The mechanical properties of Al-Si could be further improved through the addition of Cobalt Oxide (CoO) nanoparticles during the casting process. The importance and purpose of this study were to determine the impact toughness, hardness and fracture morphology of Al-Si metal alloy filled with 0.015 wt.% CoO nanofiller at the various melting temperature of 750 °C, 800 °C and 850 °C. The stir casting method was utilised considering the most appropriate method for mixing nanoparticles powder into the Al-Si matrix. Three test specimens were prepared for each temperature variation. Impact testing using the Charpy method (ASTM E23-56 T) and hardness testing using Rockwell Superficial HR15T and fracture morphology obtained from impact testing fractures were performed accordingly. The impact test results showed that the Al-Si added with 0.015% CoO at 800 °C of melting temperature possessed the highest impact toughness value of 25.111 x 10-3 Joule mm-2 than the other variations. The hardness test results showed that Al-Si added 0.015% CoO with a melting temperature of 850 °C had the highest hardness value of 79.52 HR15T. The fracture morphology of the impact test in all specimens shows uniform brittle fracture characteristics. It is found that the melting temperature during the stir-casting process of Al-Si has played a significant role in influencing the resulted properties of Al-Si filled CoO nanoparticles metal matrix composites. The selection of an accurate melting temperature for the stir casting process will affect the resulted properties of produced metal composites.
汽车和航空领域需要能够节省和优化燃料消耗的工程材料。硅铝(Al-Si)等可浇注金属具有轻量化、高强度重量比、良好的耐腐蚀性和良好的浇注性等独特特性。在铸造过程中加入氧化钴纳米颗粒可以进一步改善铝硅合金的力学性能。研究0.015 wt.% CoO纳米填料填充Al-Si金属合金在750℃、800℃和850℃熔融温度下的冲击韧性、硬度和断口形貌。考虑到搅拌铸造法是将纳米颗粒粉末混合到Al-Si基体中最合适的方法。每种温度变化制备3个试样。使用Charpy法(ASTM E23-56 T)进行冲击试验,使用洛氏表面HR15T进行硬度试验,并从冲击试验断口获得断口形貌。冲击试验结果表明,在800℃熔融温度下,添加0.015% CoO的Al-Si的冲击韧性值最高,为25.111 × 10-3焦耳mm-2。硬度测试结果表明,当Al-Si添加0.015% CoO,熔点为850℃时,硬度值最高,为79.52 HR15T。所有试样的冲击断裂形貌均表现出均匀的脆性断裂特征。研究发现,Al-Si搅拌铸造过程中的熔融温度对Al-Si填充CoO纳米颗粒金属基复合材料的性能有显著影响。搅拌铸造工艺中熔炼温度的选择将直接影响金属复合材料的性能。
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引用次数: 2
Morphological Characteristics and Wear Mechanism of Recycled Carbon Fibre Prepreg reinforced Polypropylene Composites 再生碳纤维预浸料增强聚丙烯复合材料的形态特征及磨损机理
Pub Date : 2021-07-30 DOI: 10.37934/mjcsm.5.1.110
N. Mohamad, A. A. Latiff, J. Razak, H. E. A. Maulod, P. Liew, M. Kasim, Q. Ahsan
The polypropylene (PP) reinforced with recycled carbon fibres (rCF) was successfully produced using a Haake internal mixer via melt compounding. The compounding was performed at 180°C, rotor speed of 50 rpm and compounding period of 10 minutes. The standard samples for the pin on disc testing were prepared using injection moulding. The effect of rCF filler loadings of 0.5, 1, 3, 5, 7, 10, 13, 15 and 20 wt% was studied for the tribological properties. The results were compared with 100% PP. The morphological behaviours for the effect of low and high fibre loadings were observed using scanning electron microscopy analyses. The composites with low carbon fibre loading of up to 3 wt% imposed higher resistance to dry sliding friction. In contrast, the increment of fibre loading at 5 wt% to 20 wt% decreased the wear rate of the composites due to patch film and transfer film formation. The wear mechanism of the composites for different fibre loading was graphically sketched from morphological observation. As the conclusions, the composites showed promising self-lubricating properties, capable of wear reduction with significant physical and mechanical properties.
利用Haake内部混频器,通过熔融复合,成功制备了再生碳纤维增强聚丙烯(PP)。配制温度为180℃,转速为50 rpm,配制时间为10 min。采用注射成型的方法制备了销盘试验的标准样品。研究了0.5、1、3、5、7、10、13、15和20% wt%的rCF填充量对摩擦学性能的影响。将结果与100% PP进行比较。使用扫描电子显微镜分析观察了低纤维和高纤维负载影响的形态学行为。低碳纤维载荷高达3 wt%的复合材料具有更高的干滑动摩擦阻力。相比之下,纤维负荷在5 wt%至20 wt%的增加降低了复合材料的磨损率,因为形成了贴片膜和转移膜。通过形态学观察,用图形化的方法描述了复合材料在不同纤维载荷下的磨损机理。结果表明,该复合材料具有良好的自润滑性能,具有显著的物理力学性能和减磨性能。
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引用次数: 2
Application of AHP and FAHP Algorithm for Supplier Development Evaluation AHP和FAHP算法在供应商发展评价中的应用
Pub Date : 2021-07-30 DOI: 10.37934/mjcsm.5.1.2130
Rahayu Tukimin, W. Mahmood, Maimunah Mohd Nordin, M. R. Muhamad, Numfor Solange Ayuni
Implementation of supplier development (SD) is appropriate for a firm that intends to reduce costs and streamline its operations while minimising defective products. However, the number of practices involved in the SD program is too large, making them difficult to manage. Conventionally, the selection of decisions is based on multicriteria and is often complex and unstructured. Thus, this paper proposed the Analytic Hierarchy Process (AHP) and Fuzzy Analytic Hierarchy Process (FAHP) methodologies to evaluate and select SD practices. Both methods produced the same result. The results obtained can be indicated by the production professionals as guidelines to look for the opportunity to implement the SD program to improve the capabilities of their suppliers.
供应商发展(SD)的实施是适合于一个公司,打算降低成本和简化其操作,同时尽量减少不良产品。然而,SD计划中涉及的实践数量太大,使得它们难以管理。通常,决策的选择是基于多标准的,通常是复杂和非结构化的。因此,本文提出了层次分析法(AHP)和模糊层次分析法(FAHP)来评价和选择可持续发展实践。两种方法产生了相同的结果。获得的结果可以由生产专业人员作为指导方针,寻找机会实施可持续发展计划,以提高其供应商的能力。
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引用次数: 4
期刊
Malaysian Journal on Composites Science and Manufacturing
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