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PHM Survey : Implementation of Signal Processing Methods for Monitoring Bearings and Gearboxes PHM综述:轴承和齿轮箱监测信号处理方法的实现
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-20 DOI: 10.36001/IJPHM.2018.V9I2.2736
A. Soualhi, Y. Hawwari, K. Medjaher, G. Clerc, Razik Hubert, F. Guillet
The reliability and safety of industrial equipments are one of the main objectives of companies to remain competitive in sectors that are more and more exigent in terms of cost and security. Thus, an unexpected shutdown can lead to physical injury as well as economic consequences. This paper aims to show the emergence of the Prognostics and Health Management (PHM) concept in the industry and to describe how it comes to complement the different maintenance strategies. It describes the benefits to be expected by the implementation of signal processing, diagnostic and prognostic methods in health-monitoring. More specifically, this paper provides a state of the art of existing signal processing techniques that can be used in the PHM strategy. This paper allows showing the diversity of possible techniques and choosing among them the one that will define a framework for industrials to monitor sensitive components like bearings and gearboxes.
工业设备的可靠性和安全性是公司在成本和安全性方面越来越紧迫的行业中保持竞争力的主要目标之一。因此,意外关闭可能会导致人身伤害和经济后果。本文旨在展示行业中出现的预测和健康管理(PHM)概念,并描述它如何补充不同的维护策略。它描述了在健康监测中实施信号处理、诊断和预后方法所预期的好处。更具体地说,本文提供了可用于PHM策略的现有信号处理技术的最新状态。本文允许展示各种可能的技术,并从中选择一种技术,为工业监控轴承和齿轮箱等敏感部件定义一个框架。
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引用次数: 11
Bayesian based Prognostic Model for Predictive Maintenance of Offshore Wind Farms 基于贝叶斯的海上风电场预测维护预测模型
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-19 DOI: 10.36001/IJPHM.2018.V9I1.2696
M. Asgarpour, John Dalsgaard Sørensen
The operation and maintenance costs of offshore wind farms can be significantly reduced if existing corrective actions are performed as efficient as possible and if future corrective actions are avoided by performing sufficient preventive actions. In this paper a prognostic model for degradation monitoring, fault prediction and predictive maintenance of offshore wind components is defined.The diagnostic model defined in this paper is based on degradation, remaining useful lifetime and hybrid inspection threshold models. The defined degradation model is based on an exponential distribution with stochastic scale factor modelled by a normal distribution. Once based on failures, inspection or condition monitoring data sufficient observations on the degradation level of a component are available, using Bayes’ rule and Normal-Normal model prior exponential parameters of the degradation model can be updated. The components of the diagnostic model defined in this paper are further explained within several illustrative examples. At the end, conclusions are given and recommendations for future studies on this topic are discussed.
如果现有的纠正措施能够尽可能有效地执行,并且通过采取充分的预防措施避免未来的纠正措施,海上风电场的运营和维护成本可以大大降低。本文定义了用于海上风电部件退化监测、故障预测和预测性维护的预测模型。本文定义的诊断模型是基于退化、剩余使用寿命和混合检测阈值模型。所定义的退化模型是基于一个指数分布,随机比例因子是一个正态分布。一旦基于故障、检查或状态监测数据,对部件的退化程度有足够的观察,使用贝叶斯规则和正态-正态模型可以更新退化模型的先验指数参数。本文定义的诊断模型的组成部分在几个说明性示例中进一步解释。最后,本文给出了结论,并对今后的研究提出了建议。
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引用次数: 10
The specification and testing of a Horizontal Axis Tidal Turbine Rotor Monitoring approach 一种水平轴潮汐发电机转子监测方法的设计与试验
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-19 DOI: 10.36001/ijphm.2018.v9i2.2732
Matthew Allmark, P. Prickett, R. Grosvenor, Carwyn Frost
The sustainable deployment of Horizontal Axis Tidal Turbines will require effective management and maintenance functions. In part, these can be supported by the engineering of suitable condition monitoring systems. The development of such a system is inevitably challenging, particularly given the present limited level of operational data associated with installed turbines during fault onset. To mitigate this limitation, a computational fluid dynamics model is used to simulate the operational response of a turbine under a known set of fault conditions. Turbine rotor imbalance faults were simulated by the introduction of increasing levels of pitch angle offset for a single turbine blade. The effects of these fault cases upon cyclic variations in the torque developed by the turbine rotor were then used to aid creation of a condition monitoring approach. A parametric tidal turbine rotor model was developed based on the outputs of the computational fluid dynamics models. The model was used to facilitate testing of the condition monitoring approach under a variety of more realistic conditions. The condition monitoring approach showed good performance in fault detection and diagnosis for simulations relating to turbulence intensities of up to 2 %. Finally, the condition monitoring approach was applied to simulations of 10 % turbulence intensity. Under the 10 % turbulence intensity case the rotor monitoring approach was successfully demonstrated in its use for fault detection. The paper closes with discussion of the effectiveness of using computational fluid dynamics simulations extended by parametric models to develop condition monitoring systems for horizontal axis tidal turbine applications.
水平轴潮汐涡轮机的可持续部署需要有效的管理和维护功能。在某种程度上,这些可以通过适当的状态监测系统的工程来支持。这种系统的开发不可避免地具有挑战性,特别是考虑到目前与故障发生时安装的涡轮机相关的运行数据水平有限。为了减轻这一限制,计算流体动力学模型被用来模拟涡轮在一组已知故障条件下的运行响应。通过引入增加单个涡轮叶片俯仰角偏移水平的方法,模拟了涡轮转子不平衡故障。这些故障情况对涡轮转子产生的扭矩循环变化的影响,然后用于帮助创建状态监测方法。基于计算流体力学模型的输出,建立了参数化潮汐水轮机转子模型。该模型用于在各种更现实的条件下对状态监测方法进行测试。对于湍流强度为2%的模拟,状态监测方法在故障检测和诊断方面表现出良好的性能。最后,将状态监测方法应用于10%湍流强度的模拟。在10%湍流强度的情况下,成功地验证了转子监测方法在故障检测中的应用。本文最后讨论了利用参数化模型扩展的计算流体动力学模拟来开发水平轴潮汐涡轮机状态监测系统的有效性。
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引用次数: 2
Prognostics and Health Management for Maintenance Practitioners - Review, Implementation and Tools Evaluation 维修从业人员的预后和健康管理-审查、实施和工具评估
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-17 DOI: 10.36001/IJPHM.2017.V8I3.2667
V. Atamuradov, K. Medjaher, P. Dersin, B. Lamoureux, N. Zerhouni
In literature, prognostics and health management (PHM) systems have been studied by many researchers from many different engineering fields to increase system reliability, availability, safety and to reduce the maintenance cost of engineering assets. Many works conducted in PHM research concentrate on designing robust and accurate models to assess the health state of components for particular applications to support decision making. Models which involve mathematical interpretations, assumptions and approximations make PHM hard to understand and implement in real world applications, especially by maintenance practitioners in industry. Prior knowledge to implement PHM in complex systems is crucial to building highly reliable systems. To fill this gap and motivate industry practitioners, this paper attempts to provide a comprehensive review on PHM domain and discusses important issues on uncertainty quantification, implementation aspects next to prognostics feature and tool evaluation. In this paper, PHM implementation steps consists of; (1) critical component analysis, (2) appropriate sensor selection for condition monitoring (CM), (3) prognostics feature evaluation under data analysis and (4) prognostics methodology and tool evaluation matrices derived from PHM literature. Besides PHM implementation aspects, this paper also reviews previous and on-going research in high-speed train bogies to highlight problems faced in train industry and emphasize the significance of PHM for further investigations.
在文献中,来自不同工程领域的许多研究人员对预测和健康管理(PHM)系统进行了研究,以提高系统的可靠性、可用性、安全性和降低工程资产的维护成本。在PHM研究中进行的许多工作集中在设计健壮和准确的模型来评估特定应用程序组件的健康状态,以支持决策制定。涉及数学解释、假设和近似的模型使PHM难以在现实世界的应用中理解和实现,特别是对于工业中的维护从业者。在复杂系统中实现PHM的先验知识对于构建高可靠性系统至关重要。为了填补这一空白并激励行业从业者,本文试图对PHM领域进行全面回顾,并讨论不确定性量化、实施方面的重要问题,其次是预测特征和工具评估。在本文中,PHM的实现步骤包括;(1)关键成分分析;(2)为状态监测(CM)选择合适的传感器;(3)数据分析下的预测特征评估;(4)从PHM文献中导出的预测方法和工具评估矩阵。除了PHM的实施方面,本文还回顾了高速列车转向架以往和正在进行的研究,突出了列车行业面临的问题,强调了PHM对进一步研究的意义。
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引用次数: 149
Integrated Health Monitoring for the actuation system of high-speed tilting trains 高速摆式列车传动系统的综合健康监测
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-17 DOI: 10.36001/IJPHM.2017.V8I3.2664
Andrea De Martin, A. Dellacasa, G. Jacazio, M. Sorli
Tilting trains are designed to reach high speed on pre-existing railroads without the need of adjusting the tracks geometry or building dedicated lines; the tilting of the carbody keeps an acceptable level of comfort by limiting the lateral acceleration felt by passengers when the train runs along curved tracks with speed higher than the balance speed built into the curve geometry. As such, they are often used to reduce travel times on routes with several curves. Tilting is performed through a position-controlled actuation system which operates according to the commands received from the train control system: in the studied configuration, the torque needed to tilt the car body with respect to the bogie is provided by a series of hydraulic actuators, while the position information used to close the control loop comes from two capacitive sensors located in the front and rear part of each vehicle. Tilt angle measurement is vital for the system operation and for ensuring a safe ride; the traditional solution in case of discrepancy between the signals of the two tilt angle sensors of any vehicle is to disable the tilting function while limiting the train speed to avoid issues during changes of direction. In a similar fashion, the failure in one (or more) of the tilting actuators would result in the loss of the tilting capability and the return to a fixed configuration operating at reduced speed. It should be noticed that the negative impact of the loss of the tilting system is not limited to the faulty train, since it might affect the entire traffic schedule on the interested lines. The paper presents an integrated Health Monitoring framework that makes intelligent use of all available information thus enhancing the system availability, allowing its operation even in presence of faulty sensors and detecting the onset of failures in the actuation system. At the same time its use can facilitate maintenance organization, simplify the spare parts logistics and provide help to the traffic management. The proposed framework has been developed taking advantage of a high-fidelity model of the physical system validated through comparison with experimental mission profiles on the Lichtenfels - Saalfeld and Battipaglia - Reggio Calabria routes, which have been used by the train manufacturer to assess the performance of their tilting trains.
倾斜列车设计用于在现有铁路上达到高速,而无需调整轨道几何形状或修建专用线;车体的倾斜通过限制当列车以高于曲线几何形状中建立的平衡速度的速度沿着曲线轨道运行时乘客感受到的横向加速度来保持可接受的舒适度水平。因此,它们通常用于减少具有多个弯道的路线上的旅行时间。倾斜是通过位置控制的致动系统进行的,该系统根据从列车控制系统接收的命令进行操作:在所研究的配置中,车体相对于转向架倾斜所需的扭矩由一系列液压致动器提供,而用于闭合控制回路的位置信息来自位于每辆车的前部和后部的两个电容传感器。倾角测量对系统运行和确保安全行驶至关重要;在任何车辆的两个倾角传感器的信号之间存在差异的情况下,传统的解决方案是在限制列车速度的同时禁用倾斜功能,以避免在改变方向期间出现问题。以类似的方式,倾斜致动器中的一个(或多个)的故障将导致倾斜能力的损失以及返回到以降低的速度操作的固定配置。需要注意的是,倾斜系统损失的负面影响不仅限于故障列车,因为它可能会影响相关线路的整个交通时间表。本文提出了一个集成的健康监测框架,该框架智能地利用了所有可用信息,从而提高了系统的可用性,即使在存在故障传感器的情况下也能运行,并检测驱动系统中故障的发生。同时,它的使用可以方便维修组织,简化备件物流,为交通管理提供帮助。所提出的框架是利用物理系统的高保真度模型开发的,该模型通过与Lichtenfels-Saalfeld和Battipaglia-Reggio-Calabria路线的实验任务剖面进行比较而得到验证,列车制造商已使用这些剖面来评估其倾斜列车的性能。
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引用次数: 1
A Novel Method for Sensor Data Validation based on the analysis of Wavelet Transform Scalograms 基于小波变换尺度图分析的传感器数据验证新方法
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-17 DOI: 10.36001/IJPHM.2018.V9I1.2670
F. Cannarile, P. Baraldi, P. Colombo, E. Zio
Sensor data validation has become an important issue in the operation and control of energy production plants. An undetected sensor malfunction may convey inaccurate or misleading information about the actual plant state, possibility leading to unnecessary downtimes and, consequently, large financial losses. The objective of this work is the development of a novel sensor data validation method to promptly detect sensor malfunctions. The proposed method is based on the analysis of data regularity properties, through the joint use of Continuous Wavelet Transform and image analysis techniques. Differently from the typical sensor data validation techniques which detect a sensor malfunction by observing variations in the relationships among measurements provided by different sensors, the proposed method validates the data collected by a given sensor only using historical data collected from the sensor itself. The proposed method is shown able to correctly detect different types and intensities of sensor malfunctions from energy production plants.
传感器数据验证已成为能源生产装置运行和控制中的一个重要问题。未检测到的传感器故障可能会传递有关工厂实际状态的不准确或误导性信息,可能导致不必要的停机,从而造成巨大的经济损失。这项工作的目的是开发一种新的传感器数据验证方法,以及时检测传感器故障。该方法在分析数据的规律性的基础上,结合连续小波变换和图像分析技术。与通过观察不同传感器提供的测量之间关系的变化来检测传感器故障的典型传感器数据验证技术不同,该方法仅使用从传感器本身收集的历史数据来验证给定传感器收集的数据。结果表明,该方法能够正确检测出能源生产工厂不同类型和强度的传感器故障。
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引用次数: 5
A Review of Problem Structuring Methods for Consideration in Prognostics and Smart Manufacturing 预测和智能制造中考虑的问题构建方法综述
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-13 DOI: 10.36001/IJPHM.2016.V7I3.2413
Patrick T. Hester, Andrew J. Collins, B. Ezell, J. Horst
Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations researchcentric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly from considering soft operations research techniques as well. Specifically, the authors propose the use of qualitative problem structuring techniques that aid in problem understanding and scoping. This paper provides an overview of these soft methods and discusses and demonstrates how manufacturers might use them. An approach combining problem structuring methods with traditional operations research techniques would help accelerate the development of the prognostics field.
预测的成功使用涉及对未来系统行为的预测,以努力保持系统可用性并降低维护和维修成本。美国国家标准与技术研究所最近的工作表明,预测和健康管理领域对于在当今制造环境中保持竞争力至关重要。尽管基于预测的维护涉及到许多传统的以作战研究为中心的成功部署挑战,如信息可用性有限和对计算效率的担忧,但作者在本文中认为,预测和健康管理领域仍处于萌芽发展阶段,也可以从考虑软作战研究技术中受益匪浅。具体而言,作者建议使用定性问题结构化技术来帮助理解和界定问题。本文概述了这些软方法,并讨论和演示了制造商如何使用它们。将问题构建方法与传统运筹学技术相结合的方法将有助于加速预测领域的发展。
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引用次数: 1
Integrating IVHM and Asset Design 整合IVHM和资产设计
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-13 DOI: 10.36001/IJPHM.2016.V7I2.2404
I. Jennions, O. Niculita, M. Esperon-Miguez
Integrated Vehicle Health Management (IVHM) describes a set of capabilities that enable effective and efficient maintenance and operation of the target vehicle. It accounts for the collecting of data, conducting analysis, and supporting the decision-making process for sustainment and operation. The design of IVHM systems endeavours to account for all causes of failure in a disciplined, systems engineering, manner. With industry striving to reduce through-life cost, IVHM is a powerful tool to give forewarning of impending failure and hence control over the outcome. Benefits have been realised from this approach across a number of different sectors but, hindering our ability to realise further benefit from this maturing technology, is the fact that IVHM is still treated as added on to the design of the asset, rather than being a sub-system in its own right, fully integrated with the asset design. The elevation and integration of IVHM in this way will enable architectures to be chosen that accommodate health ready sub-systems from the supply chain and design trade-offs to be made, to name but two major benefits. Barriers to IVHM being integrated with the asset design are examined in this paper. The paper presents progress in overcoming them, and suggests potential solutions for those that remain. It addresses the IVHM system design from a systems engineering perspective and the integration with the asset design will be described within an industrial design process.
集成车辆健康管理(IVHM)描述了一组功能,可对目标车辆进行有效和高效的维护和操作。它负责收集数据,进行分析,并支持维持和操作的决策过程。IVHM系统的设计努力以一种有纪律的、系统工程的方式来解释失败的所有原因。随着行业努力降低整个生命周期的成本,IVHM是一种强大的工具,可以对即将发生的故障进行预警,从而控制结果。这种方法已经在许多不同的领域实现了效益,但是,阻碍我们从这项成熟技术中实现进一步效益的事实是,IVHM仍然被视为资产设计的附加部分,而不是独立的子系统,与资产设计完全集成。以这种方式提升和集成IVHM将使架构能够被选择,以适应来自供应链的健康就绪子系统和要进行的设计权衡,仅举两个主要好处。本文探讨了IVHM与资产设计相结合的障碍。本文介绍了克服这些问题的进展,并为仍然存在的问题提出了可能的解决方案。它从系统工程的角度阐述了IVHM系统设计,并将在工业设计过程中描述与资产设计的集成。
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引用次数: 10
An Inference-based Prognostic Framework for Health Management of Automotive Systems 基于推理的汽车系统健康管理预测框架
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-11 DOI: 10.36001/IJPHM.2016.V7I2.2362
C. Sankavaram, A. Kodali, K. Pattipati, Satnam Singh, Yilu Zhang, M. Salman
This paper presents a unified data-driven prognostic framework that combines failure time data, static parameter data and dynamic time-series data. The framework employs proportional hazards model and a soft dynamic multiple fault diagnosis algorithm for inferring the degraded state trajectories of components and to estimate their remaining useful life times. The framework takes into account the cross-subsystem fault propagation, a case prevalent in any networked and embedded system. The key idea is to use Cox proportional hazards model to estimate the survival functions of error codes and symptoms (probabilistic test outcomes/prognostic indicators) from failure time data and static parameter data, and use them to infer the survival functions of components via soft dynamic multiple fault diagnosis algorithm. The average remaining useful life and its higher-order central moments (e.g., variance, skewness, kurtosis) can be estimated from these component survival functions. The framework is demonstrated on datasets derived from two automotive systems, namely hybrid electric vehicle regenerative braking system, and an electronic throttle control subsystem simulator. Although the proposed framework is validated on automotive systems, it has the potential to be applicable to a wide variety of systems, ranging from aerospace systems to buildings to power grids.
本文提出了一种结合故障时间数据、静态参数数据和动态时间序列数据的统一数据驱动预测框架。该框架采用比例风险模型和软动态多故障诊断算法来推断部件的退化状态轨迹并估计其剩余使用寿命。该框架考虑了任何网络和嵌入式系统中普遍存在的跨子系统故障传播。其核心思想是利用Cox比例风险模型从故障时间数据和静态参数数据中估计出错误码和故障症状(概率测试结果/预后指标)的生存函数,并利用它们通过软动态多故障诊断算法推断出部件的生存函数。平均剩余使用寿命及其高阶中心矩(例如,方差、偏度、峰度)可以从这些成分生存函数中估计出来。该框架在来自两个汽车系统的数据集上进行了演示,即混合动力电动汽车再生制动系统和电子油门控制子系统模拟器。虽然提出的框架在汽车系统上得到了验证,但它有可能适用于各种各样的系统,从航空航天系统到建筑物再到电网。
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引用次数: 5
A Novel Ensemble Clustering for Operational Transients Classification with Application to a Nuclear Power Plant Turbine 一种新的用于核电厂汽轮机运行瞬态分类的集成聚类方法
IF 2.1 Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2020-11-03 DOI: 10.36001/IJPHM.2015.V6I3.2267
S. Al-Dahidi, F. Maio, P. Baraldi, E. Zio, R. Seraoui
The objective of the present work is to develop a novel approach for combining in an ensemble multiple base clusterings of operational transients of industrial equipment, when the number of clusters in the final consensus clustering is unknown. A measure of pairwise similarity is used to quantify the co-association matrix that describes the similarity among the different base clusterings. Then, a Spectral Clustering technique of literature, embedding the unsupervised K-Means algorithm, is applied to the coassociation matrix for finding the optimum number of clusters of the final consensus clustering, based on Silhouette validity index calculation. The proposed approach is developed with reference to an artificial casestudy, properly designed to mimic the signal trend behavior of a Nuclear Power Plant (NPP) turbine during shut-down. The results of the artificial case have been compared with those achieved by a state-of-art approach, known as Clusterbased Similarity Partitioning and Serial Graph Partitioning and Fill-reducing Matrix Ordering Algorithms (CSPAMETIS). The comparison shows that the proposed approach is able to identify a final consensus clustering that classifies the transients with better accuracy and robustness compared to the CSPA-METIS approach. The approach is, then, validated on an industrial case concerning 149 shut-down transients of a NPP turbine.
本工作的目的是开发一种新的方法,当最终一致性聚类中的聚类数量未知时,将工业设备运行瞬态的多个基本聚类组合在一个集合中。成对相似性的度量用于量化描述不同基本聚类之间的相似性的共关联矩阵。然后,在Silhouette有效性指数计算的基础上,将文献中的谱聚类技术,嵌入无监督K-Means算法,应用于共关联矩阵,以找到最终一致性聚类的最佳聚类数。所提出的方法是参考一个人工案例研究开发的,该案例研究经过适当设计,以模拟核电站(NPP)涡轮机在停机期间的信号趋势行为。人工情况的结果已经与现有技术的方法(称为基于聚类的相似性划分和序列图划分和填充减少矩阵排序算法(CSPAM TIS))实现的结果进行了比较。比较表明,与CSPA-METIS方法相比,所提出的方法能够识别出对瞬态进行分类的最终一致性聚类,具有更好的准确性和鲁棒性。然后,在一个涉及149个核电厂汽轮机停机瞬态的工业案例中验证了该方法。
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引用次数: 7
期刊
International Journal of Prognostics and Health Management
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