High-strength, lamellar-structured Ni-Cr-Al alloys are critically important for industrial components, but their application is severely limited by an intrinsic brittleness originating from the rigid, non-deforming nature of the nano-scale α-Cr (BCC) lamellae. Here, we resolve this long-standing strength-ductility conflict by designing a “dual-heterostructure” that partitions the α-Cr strengthening phase into two functionally distinct morphologies: the original strength-providing nano-lamellae and the newly introduced, deformable submicron-scale globular particles. These submicron-scale particles uniquely capable of accommodating plasticity, acting as dynamic dislocation sinks to delocalize strain. This functional synergy activates a sustained, non-saturating hetero-deformation-induced (HDI) hardening, which continuously elevates the work-hardening rate. This unique mechanism produces an exceptional combination of an ultimate tensile strength over 1.5 GPa and a total elongation exceeding 17%. Our work demonstrates that engineering the deformability of a secondary hard phase, while preserving the primary strengthening backbone, offers a new and potent strategy for creating damage-tolerant, ultra-strong alloys.
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