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RECOMMENDATIONS FOR THE DEVELOPMENT OF GEAR CONTROL METHODS ON CMM 对三坐标测量机齿轮控制方法发展的建议
Pub Date : 2022-09-01 DOI: 10.14489/td.2022.09.pp.046-051
M. Ushakov, I. Vorobev, S. Nikolsky
This article provides the methodological foundations for building programs designed to control coordinate measuring machines of any type when measuring the parameters of straight-toothed gears. The scope of the described approach to the described problem is considered, as well as the ways and expediency of its further development. The presented technique describes an approximate scheme of movements of the measuring element, as well as some features during its development. The fundamental mathematical dependencies are given, which allow calculating the shape of the lateral surface of the gears based on the results of the coordinate measuring machine, for subsequent evaluation of its errors. The results of measurements for further processing should be stored in the form of arrays, which indicate the numbers of controlled teeth, the left or right sides of the tooth, as well as the level of measurements and the index of the controlled radius. The development of an experimental control program based on this technique showed the possibility of significantly expanding the range of use of coordinate measuring machines that are not equipped with specialized software and additional equipment designed for measuring gears. Terminology, designations and requirements are given in accordance with GOST ISO series (GOST ISO 1328-1–2017 and GOST 13755–2015 (ISO 53:1998)), which differ in some parameters from those previously adopted (GOST 1643–81, GOST 16531–83, GOST 16532–70, etc.).
本文为编制控制任何类型的三坐标测量机测量直齿齿轮参数的程序提供了方法学基础。考虑了所描述的方法对所描述的问题的范围,以及其进一步发展的途径和权宜之计。该技术描述了一种测量元件运动的近似方案,以及其发展过程中的一些特点。给出了基本的数学依赖关系,它允许根据三坐标测量机的结果计算齿轮侧面的形状,以便随后评估其误差。进一步加工的测量结果应以阵列的形式存储,阵列表明受控齿的数量,齿的左右两侧,以及测量的水平和受控半径的指数。基于该技术的实验控制程序的开发表明,可以显着扩大三坐标测量机的使用范围,这些测量机没有配备专门的软件和为测量齿轮设计的附加设备。术语、名称和要求是根据GOST ISO系列(GOST ISO 1328-1-2017和GOST 13755-2015 (ISO 53:20 98))给出的,与以前采用的(GOST 1643-81、GOST 16531-83、GOST 16532-70等)在一些参数上有所不同。
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引用次数: 0
MOBILE HARDNESS MEASURING TOOLS: STATE AND PROSPECTS 移动硬度测量工具:现状与展望
Pub Date : 2022-09-01 DOI: 10.14489/td.2022.09.pp.052-057
V. Matveev
The article briefly describes the main methods of hardness measurement in non-stationary field conditions. Among them are dynamic and ultrasonic methods, which made it possible to create portable devices of wide application. The features and advantages of modern mobile means of measuring the hardness of materials of numerous technological structures are described. The information about the main manufacturers of portable hardness testers and metrological means of their calibration and verification is given.
简要介绍了非平稳现场条件下硬度测量的主要方法。其中包括动态和超声方法,这使得制造广泛应用的便携式设备成为可能。介绍了多种工艺结构材料硬度的现代移动测量方法的特点和优点。介绍了便携式硬度计的主要生产厂家及其校准和检定的计量方法。
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引用次数: 0
WAVELET DENOISING FOR LOW STRAIN PILE INTEGRITY TESTING 小波去噪在低应变桩完整性检测中的应用
Pub Date : 2022-09-01 DOI: 10.14489/td.2022.09.pp.036-045
I. Lozovsky, E. Loseva, V. Syasko
Low strain impact test is widely used to assess the structural integrity of reinforced concrete piles due to its high productivity and cost effectiveness. However, a low signal-to-noise ratio may prevent proper evaluation of pile length and integrity using the standard data analysis approaches. In this paper, we propose a technique for the time-frequency analysis of low strain test data, which allows us to separate the useful components of a signal from the unwanted ones. The technique is based on the continuous wavelet transform with the complex Morlet wavelet, which is shown to be the most suitable for the low strain test data decomposition. To filter the signal, the moving median of the square modulus of the continuous wavelet transform is calculated in the frequency band of the initial impact pulse. The capabilities of the technique are illustrated by the low strain test signals with the artificial noise and the results of a field test of a 30m long bored pile.
低应变冲击试验由于具有较高的生产率和成本效益,被广泛应用于钢筋混凝土桩的结构完整性评估。然而,低信噪比可能会妨碍使用标准数据分析方法正确评估桩长和完整性。在本文中,我们提出了一种低应变测试数据的时频分析技术,该技术允许我们将信号的有用成分与不需要的成分分离开来。该方法基于连续小波变换和复Morlet小波变换,最适合于低应变试验数据的分解。为了对信号进行滤波,在初始冲击脉冲的频带内计算连续小波变换的平方模量的移动中值。人工噪声下的低应变测试信号和30m钻孔灌注桩的现场测试结果说明了该技术的有效性。
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引用次数: 2
MAGNETОELASTIC ELECTROMAGNETIC-ACOUSTIC TRANSFORMATION. PART 8 MagnetОelastic电磁声变换。第8部分
Pub Date : 2022-09-01 DOI: 10.14489/td.2022.09.pp.024-034
V. A. Komarov
The generation of zero-mode Lamb waves in a magnetoelastic conductive plate with a thickness of 2d is considered at the constraint qt d < 1 using a radiation source model in the form of spaced apart conductors with alternating currents of opposite phases. It has been shown that, in contrast to bulk waves, Lamb waves are formed by the interference of the incident at angle φ and reflected waves under the condition sinφ > 1. Expressions are obtained for projections of displacements of symmetric and antisymmetric modes under the Joule effect, and expressions are given for projections of displacements under the Wiedemann effect. Diagrams are presented showing that the highest generation efficiency occurs in the first variant at the increased electrical conductivity of the plates. In the second case the highest generation efficiency appears at low electrical conductivity of the samples.
在约束qt d < 1的条件下,考虑了厚度为2d的磁弹性导电板中零模兰姆波的产生,采用了具有相反相位交流电流的间隔导体形式的辐射源模型。结果表明,与体波不同,在sinφ > 1的条件下,入射角φ与反射波干涉形成兰姆波。得到了焦耳效应下对称模和反对称模位移投影的表达式,并给出了Wiedemann效应下位移投影的表达式。图表显示,最高的发电效率发生在第一个变体在增加的电导率的板。在第二种情况下,最高的发电效率出现在低电导率的样品。
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引用次数: 0
DIFFERENTIATION OF SURFACE AND INTERNAL DEFECTS BY USING TAIL FIELD LEAKAGE DATA AT HIGH-SPEED MFL TESTING 利用高速磁漏试验尾场泄漏数据区分表面和内部缺陷
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.014-024
A. G. Antipov, A. Markov
In the practice of magnetic flux leakage non-destructive testing the problem of distinguishing signals generated by dangerous internal defects from signals generated by surface flaws is very acute. In this paper on the basis of three-dimensional computer simulation it was shown that at significant inspection speed the area of the maximum magnetization of the most remote from the surface metal layers under the influence of emerging eddy currents is shifted behind the rear pole of the magnetizing system. Studies of magnetic induction distributions in the testing object in the form of a rail from speed, from the distance of the section under consideration relative to the rear pole and from the depth of the layer are carried out. Also, the distributions of the field in the presence of two types of defects – surface and internal – are studied. It was found that the magnetic field distribution behind the rear pole differs significantly from the distribution in the interpole space. Two contrary magnetic fluxes are formed behind the rear pole: in the bulk of the object the magnetic flux moves in one direction and near the surface magnetic flux flows in the opposite one. Since the flux directions are opposite, the signals from surface and internal defects have different polarity, which can be used to differentiate them.
在漏磁无损检测实践中,如何区分危险的内部缺陷和表面缺陷产生的信号是一个非常尖锐的问题。本文在三维计算机模拟的基础上表明,在显著的检测速度下,在新兴涡流的影响下,离表面金属层最远的最大磁化区域移到了磁化系统的后极后面。从速度、相对于后极的考虑截面距离和层深的角度研究了以轨道形式的测试对象中的磁感应分布。同时,研究了表面缺陷和内部缺陷两种缺陷存在时的场分布。结果表明,后极后的磁场分布与极间空间的磁场分布有显著差异。两个相反的磁通量在后极后面形成:在物体的主体中磁通量向一个方向移动,而靠近表面的磁通量则向相反的方向流动。由于磁通方向相反,表面缺陷和内部缺陷的信号具有不同的极性,可以用来区分它们。
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引用次数: 0
POSSIBILITY OF IDENTIFYING DEFECTS IN MASSIVE CAST STRUCTURES BY NON-DESTRUCTIVE TESTING METHODS 用无损检测方法识别大型铸造结构缺陷的可能性
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.036-043
S. P. Shlyakhtenkov, M. A. Gulyev, V. Vyplaven, A. Popkov, S. Bekher, A. Kurbatov, A. Bobrov
In the context of improving methods and means of non-destructive testing (NDT), along with increasing in formativeness, complex technical problems arise. For example, when examining structural elements with a service life of more than 20 – 30 years, modern NC tools detect defects that have not been rejected by the manufacturer. Assessment of the impact of such defects on the operability of the structure requires a comprehensive study using NC and strain gauge. The purpose of the work is to evaluate the parameters of defects in a cast part of a hydraulic stamping press with a service life of more than 60 years in order to make a decision on the possibility of its further operation. The defect was investigated using magnetic powder, eddy current and ultrasonic control methods. By means of strain gauges, mechanical stresses are measured directly during operation. The indicator pattern of the magnetic particle inspection defect has signs uncharacteristic for fatigue defects: branching, intermittent and broken (not smooth) character. To quantify the degree of smoothness of the indicator pattern, it is proposed to use a fractal dimension, which for the defect under study was 1.07. The estimated depth of the defect detected by the eddy current method was from 4 to 6 mm, by ultrasound – from 8 to 18 mm. The presence of an echo signal by a direct converter indicates the volumetric nature of the defect. After mechanical removal of the surface layer with a thickness of 2 mm in some areas, the width of the defect increased to 2 mm, and the depth to – 20 mm. On the inner side surface of the defect, a dense, dark scale characteristic of high temperatures is visually determined.The defect is classified as a casting shell with a depth of 20 mm. No traces of fatigue failure were found. Compressive mechanical stresses with an amplitude of no more than 41 MPa amounted to less than 20 % of the fatigue endurance limit of 35L steel. During the year, the average number of working cycles is 20 thousand, repeated examination of the press defect is recommended in 5 – 10 years (100 – 200 thousand cycles).
在无损检测方法和手段不断改进的背景下,随着成形性的增加,出现了复杂的技术问题。例如,在检查使用寿命超过20 - 30年的结构元件时,现代数控工具可以检测到制造商没有拒绝的缺陷。评估这些缺陷对结构可操作性的影响需要使用数控和应变计进行全面的研究。本工作的目的是对使用寿命超过60年的液压冲压机铸件缺陷的参数进行评估,以决定其进一步运行的可能性。采用磁粉、涡流和超声控制等方法对缺陷进行了研究。通过应变片,在操作过程中直接测量机械应力。磁粉探伤缺陷的指示模式具有与疲劳缺陷不同的特征:分支性、断续性和破碎性(不光滑)。为了量化指标图案的平滑程度,建议使用分形维数,对于所研究的缺陷,分形维数为1.07。涡流法检测到的缺陷深度估计为4 ~ 6mm,超声法检测到的缺陷深度估计为8 ~ 18mm。直接转换器产生的回波信号表明缺陷的体积性质。机械去除部分区域厚度为2mm的表面层后,缺陷宽度增加到2mm,深度增加到- 20mm。在缺陷的内侧面,可以直观地看到一个致密的、深色的高温鳞片。该缺陷被分类为深度为20mm的铸造壳。没有发现疲劳失效的痕迹。振幅不大于41 MPa的压应力小于35L钢疲劳极限的20%。全年平均工作循环次数2万次,建议5 - 10年(10 - 20万次)对压力机缺陷进行重复检查。
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引用次数: 0
ANALYSIS OF METHODS AND TECHNICAL MEANS OF AUTOMATED DIAGNOSIS OF EARLY ALOPECIA IN CHILDREN 儿童早期脱发自动诊断方法及技术手段分析
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.050-055
A. M. Dengaev
The purpose of automated diagnostics is to obtain complete and reliable information about the disease. The article analyzes in detail the pathophysiology of alopecia: possible causes of the increase in cases of alopecia in children, factors influencing the development of alopecia, methods and technical means of automated diagnosis of alopecia. The main purpose of the study is a comparative analysis of methods and technical means of automated processing of medical images of alopecia. A mathematical interpretation of the medical image recognition system is given. A multilevel architecture of such a system with a description of all the components of the modules is proposed.
自动诊断的目的是获得有关疾病的完整和可靠的信息。本文详细分析了脱发的病理生理学:儿童脱发病例增加的可能原因、影响脱发发展的因素、脱发自动诊断的方法和技术手段。本研究的主要目的是对脱发医学图像自动化处理的方法和技术手段进行比较分析。给出了医学图像识别系统的数学解释。提出了该系统的多层体系结构,并对各个模块的组成部分进行了描述。
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引用次数: 0
OPTIMAL CONTROL OF THE AEROSOL SCATTERING MODE EMITTED FROM GAS FLARES 气体耀斑气溶胶散射模式的最优控制
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.056-061
F. Agayev, I. H. Asadov
The problem of the best dispersion of aerosol emitted from gas flares is formulated. The problem is solved by further developing the wellknown Sky-LOSA theory developed for measuring the total amount of aerosol mass generated in flares. The optimization criterion is the possibility of detecting the minimum aerosol mass in this direction. The possibility of controlling gas combustion adaptively when the torch generates a minimum aerosol mass is shown. An algorithm for implementing the method is proposed.
提出了气体耀斑释放的气溶胶的最佳分散问题。这个问题可以通过进一步发展著名的Sky-LOSA理论来解决,该理论是用来测量耀斑中产生的气溶胶质量总量的。优化准则是在该方向上检测到最小气溶胶质量的可能性。给出了在喷灯产生最小气溶胶质量时自适应控制气体燃烧的可能性。提出了一种实现该方法的算法。
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引用次数: 0
THE PALLADIUM COMPLEXES DURING THERMAL DECOMPOSITION PHASE COMPOSITION INVESTIGATION 热分解过程中钯配合物相组成的研究
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.044-048
O. Boriskin, S. Larin, G. Nuzhdin, I. V. Murav’eva
In palladium refining technologies, as well as in some analytical procedures, complexes of bivalent palladium with diimines, amines, oximes, thiourea, and other compounds are used. In the technologies used, complex compounds of palladium are subjected to thermal decomposition, during which metallic palladium is formed. The precious metals market is seeing a rapid rise in the price of palladium on the back of a rapid increase in demand for it. It has been experimentally shown that active decomposition of dichlorodiamminepalladium Pd(NH3)2Cl2 and dimethylglyoximpalladium (C4H7N2O2)2Pd occurs at temperatures of 200…250 °C. Only the diffraction maxima of palladium were observed on the X-ray diffraction patterns of samples that underwent heat treatment at 900 °C and above. At these temperatures, palladium oxide is not stable. At temperatures around 500 °C, the samples are almost completely oxidized; there are no reflections of palladium on the diffraction patterns.
在钯精炼技术中,以及在一些分析过程中,使用二价钯与二亚胺、胺、肟、硫脲和其他化合物的配合物。在使用的技术中,钯的复杂化合物受到热分解,在此过程中形成金属钯。由于对钯的需求迅速增加,贵金属市场上钯的价格正在迅速上涨。实验表明,在200 ~ 250℃的温度下,二氯二胺钯钯(NH3)2Cl2和二甲基乙氧钯(C4H7N2O2)2Pd发生了活性分解。在900°C及以上热处理的样品的x射线衍射图上只观察到钯的衍射最大值。在这种温度下,氧化钯是不稳定的。在500℃左右的温度下,样品几乎完全氧化;衍射图上没有钯的反射。
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引用次数: 0
SECURITY TECHNOLOGIES USING MICRORADIOWAVES 使用微无线电波的安全技术
Pub Date : 2022-08-01 DOI: 10.14489/td.2022.08.pp.026-035
V. Matveev, A. Kovalev
The article describes the possibilities of using microradiowaves in solving practical problems in the field of security technologies. Examples of solving practical problems are given. Specific types of devices and their developers are specified. The features of the use of ultra-wideband radar methods in solving security problems are highlighted. The prospects of using microradiowaves in the direction of creating modern security tools are considered.
本文描述了利用微无线电波解决安全技术领域实际问题的可能性。给出了解决实际问题的实例。指定了特定类型的设备及其开发人员。强调了利用超宽带雷达方法解决安全问题的特点。展望了利用微无线电波创建现代安全工具的前景。
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引用次数: 0
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Kontrol'. Diagnostika
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