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Data-Based Assembly Patterns for Overall Equipment Effectiveness at Semi-Automatic Assembly Lines 基于数据的半自动装配线整体设备效率装配模式
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-07-06 DOI: 10.3311/ppme.19910
Péter Dobra, J. Jósvai
In industrial practice, production planning is a key factor for manufacturers and suppliers. The entire planning process spans from the appearance of the customer demand to the fulfillment of the demand. Operational execution is based on pre-planned production processes and operations using properly allocated resources. The accurate planning of assembly operations within production is an extremely complex process in terms of efficiency. Predicting stochastically variable efficiencies is difficult due to the ever-changing manufacturing conditions. This paper defines typical assembly process situations for a semi-automatic assembly line and examines their consequence for the Overall Equipment Effectiveness (OEE). Firstly, a literature review demonstrates the scientific relevance. Secondly, the classification of patterns based on assembly process description parameters is described taking into account the positive and negative effects on the OEE. In addition, the assembly patterns and their characteristics are illustrated through a real automotive example.
在工业实践中,生产计划是制造商和供应商的一个关键因素。整个规划过程从客户需求的出现到需求的实现。操作执行是基于预先计划的生产过程和使用适当分配的资源的操作。就效率而言,生产中装配操作的精确规划是一个极其复杂的过程。由于制造条件的不断变化,预测随机变化的效率是困难的。本文定义了半自动装配线的典型装配过程,并考察了其对设备整体效率的影响。首先,通过文献综述证明了科学相关性。其次,基于装配工艺描述参数的模式分类,考虑装配工艺描述参数对整车效率的正负影响;并通过汽车实例说明了其装配方式及其特点。
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引用次数: 0
Establishment of Impulsive and Accelerated Motions of Casson Fluid in an Inclined Plate in the Proximity of MHD and Heat Generation 靠近MHD和热产生的倾斜板中卡森流体脉冲和加速运动的建立
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-06-30 DOI: 10.3311/ppme.19424
M. Venkateswarlu, M. Phani Kumar, O. Makinde
This article is committed to examine the unsteady MHD Casson liquid flow in an inclined infinite vertical plate in the proximity of heat generation and thermal radiation. The governing energy and momentum partial differential equations are ascertained. The momentum equation is established for two distinct types of conditions when the magnetic domain is relevant to the liquid and the magnetic domain is relevant to the moving plate. Analytical expressions for liquid temperature and motion are acquired by applying Laplace transform technique. The effects of physical parameters are accounted for two distinct types of motions namely impulsive motion and accelerated motion. The numerical values of liquid motion and temperature are displayed graphically for various values of pertinent flow parameters. A particular case of our development shows an excellent compromise with the previous consequences in the literature.
本文研究了靠近热源和热辐射的倾斜无限垂直板中MHD卡森液体的非定常流动。确定了控制能量和动量的偏微分方程。建立了磁域与液体相关和磁域与运动板块相关两种不同情况下的动量方程。应用拉普拉斯变换技术,得到了液体温度和运动的解析表达式。物理参数的影响被解释为两种不同类型的运动,即脉冲运动和加速运动。对于不同的相关流动参数值,用图形显示了液体运动和温度的数值。我们发展的一个特殊案例显示了与文献中先前结果的极好妥协。
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引用次数: 0
Extending the Validity of Basic Equations for One-dimensional Flow in Tubes with Distributed Mass Sources and Varying Cross Sections 扩展了分布质量源变截面管内一维流动基本方程的有效性
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-06-29 DOI: 10.3311/ppme.20079
L. Garbai, G. Halász
Flow problems are solved using so-called fundamental equations and the corresponding initial and boundary conditions. The fundamental equations are the motion equation, the continuity equation, the energy conservation equation, and the state equations. In our paper, we extend the validity of the equation of motion used to describe one-dimensional, steady-state tubular flow to a case in which the mass flow of the medium changes along the tubular axis during the flow. Such flows occur in perforated and/or porous pipes and air ducts. The research in this direction was motivated by the fact that the extension and formulation of the equation of motion in this direction has not been carried out with completely general validity. In the equation of motion used to solve the problems, the isochoric and isotherm nature were assumed. In our paper, we present fundamental equations that formulate differential equations to describe polytrophic and expanding flows.
流动问题是用所谓的基本方程和相应的初始和边界条件来解决的。基本方程是运动方程、连续性方程、能量守恒方程和状态方程。在本文中,我们将用于描述一维、稳态管状流动的运动方程的有效性推广到在流动过程中介质的质量流量沿管状轴方向变化的情况。这种流动发生在穿孔和/或多孔管道和风管中。这一方向的研究是由于在这一方向上的运动方程的推广和公式还没有得到完全普遍的有效性。在用于解决问题的运动方程中,假定了等时性和等温线性。在我们的论文中,我们提出了基本方程,这些方程可以形成微分方程来描述多营养型和扩张型流动。
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引用次数: 0
Role of Extruded Sheet Morphology in Phase Separation and Final Morphology of Superhydrophobic Polypropylene 挤压薄片形貌在超疏水聚丙烯相分离和最终形貌中的作用
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-06-24 DOI: 10.3311/ppme.20509
Csenge Vámos, L. Varga, B. Marosfői, T. Bárány
In this study, we prepared polypropylene sheets with a superhydrophobic surface from extruded sheets with a phase separation method. We investigated the influence of extrusion parameters on the morphological properties of the polypropylene sheet and found that two significantly different structures can be formed in the cross-section of the sheet when the cooling temperature was varied. The effect of the morphology of the extruded material was studied on phase separation and through that on the surface structure that formed. The created morphology of the extruded sheet plays a significant role in the procedure of the phase separation method and less in surface wettability. We also included a polypropylene blend and nucleated polypropylene in this study to investigate their role in surface morphological changes and indirectly on wetting behavior. Surfaces have become superhydrophobic with an increased water contact angle from 102° to 150° and contact angle hysteresis below 10°. For nucleated polypropylene samples, we achieved remarkably good results (a water contact angle of 158°). The morphological and wettability behavior of the surfaces were investigated with a polarized optical microscope and water contact angle measurements, and scanning electron microscopy, respectively.
在这项研究中,我们用相分离的方法从挤出的薄板中制备了具有超疏水表面的聚丙烯薄板。研究了挤出参数对聚丙烯板料形态性能的影响,发现在冷却温度不同的情况下,板料的横截面可以形成两种明显不同的结构。研究了挤压材料的形貌对相分离的影响,并通过形貌对形成的表面结构的影响进行了研究。挤出片材的形成形态在相分离过程中起重要作用,而在表面润湿性中作用较小。在这项研究中,我们还包括聚丙烯共混物和成核聚丙烯,以研究它们在表面形态变化和间接润湿行为中的作用。随着水接触角从102°增加到150°,接触角迟滞小于10°,表面变得超疏水。对于成核聚丙烯样品,我们取得了非常好的结果(水接触角为158°)。分别用偏光显微镜、水接触角测量和扫描电镜研究了表面的形态和润湿性行为。
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引用次数: 1
Investigation of the Possibility for Compensating the HAZ Softening of AA7075-T6 补偿AA7075-T6热影响区软化可能性的研究
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-06-13 DOI: 10.3311/ppme.19033
J. Kovács, J. Lukács
New generations of high strength aluminum alloys are increasingly used in automotive industry. AA7075 is one of the strongest aluminum alloys in industrial use today. The outstanding strength properties open the possibility to use this alloy in automotive industry as a possible alternative material for car body elements instead of steels. Growing industrial demand of aluminum alloys led to the development new technologies, processes. Solution heat treatment, forming, and in-die quenching is one such technology. In our research work the different parts of the heat affected zone of AA7075-T6 high strength aluminum were examined. The thermal cycle of the heat affected zone was tested at four different temperatures (280 °C, 380 °C, 440 °C, 550 °C) with the help of physical simulation. The aim was to define the softening tendency of the heat affected zone after gas tungsten arc welding. Two heat input values 100 J/mm and 200 J/mm were selected in order to simulate a low and a high heat input welding at the given sheet thickness and welding technology by the application of Rykalin 2D model. Then the most critical subzone was selected for the further investigations. Therefore, the 380 °C temperature was examined in case of five more technical processes, which based on the solution heat treatment, forming, and in-die quenching process. The properties of the investigated subzone were examined by optical microscope and hardness test.
新一代高强度铝合金在汽车工业中的应用越来越广泛。AA7075是当今工业应用中最坚固的铝合金之一。优异的强度特性使该合金有可能在汽车工业中作为汽车车身元件的替代材料而不是钢材。日益增长的工业对铝合金的需求带动了新技术、新工艺的发展。固溶热处理、成形和模内淬火就是其中一种技术。在研究工作中,对AA7075-T6高强度铝合金热影响区的不同部位进行了检测。借助物理模拟,在280℃、380℃、440℃、550℃四种不同温度下测试了热影响区的热循环。目的是确定钨气弧焊后热影响区的软化趋势。选取100 J/mm和200 J/mm两个热输入值,应用Rykalin二维模型模拟给定板厚和焊接工艺下的低热输入和高热输入焊接。然后选择最关键的分区进行进一步调查。因此,在380°C的温度下,在固溶热处理、成形和模内淬火工艺的基础上,再进行了5道工艺工艺的研究。采用光学显微镜和硬度测试对所研究亚区进行了性能检测。
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引用次数: 0
Estimation of River Discharge Outside the Regime of Uniform Flow 均匀流区外河流流量的估算
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-06-01 DOI: 10.3311/ppme.18945
Guemou Bouabdellah
The flow discharge computation is based on assumptions about the energy grade line slope and the water level to estimate the stream flow with the hydraulic model of Manning's equation. The purpose of this paper is to improve the river discharge prediction using a modified practical Manning's equation for non-uniform but also for uniform flow conditions by using free surface slope, bed slope, friction coefficient and the flow depth. This paper presents an improvement in the integration of the average velocity in gradually varied flows. To validate the modified equation, experimentations have been carried out in the hydraulic laboratory of Ain Temouchent University (Algeria) for 23 flow discharges through two measurement sections; we have got 46 values of the average velocity, the bed slope and free surface slope. The results compare very well with the experimentations. A very good agreement has been found between measured and computed velocities with a coefficient of determination R2 (97.91% for section A and 99.45% for Section B) with the normalized RMSE low than 2.4%. This could be a very useful contribution for the literature. No closer-form of this modified Manning equation is available in the literature.
流量计算是在假设能量等级线斜率和水位的基础上,用曼宁方程的水力模型估算水流流量。本文的目的是利用自由水面坡度、河床坡度、摩擦系数和水流深度,改进非均匀流和均匀流条件下修正的实用曼宁方程对河流流量的预测。本文提出了一种改进的渐进式流动平均速度积分方法。为了验证修正后的方程,在阿尔及利亚Ain Temouchent大学水工实验室通过两个测量段对23个流量进行了试验;我们得到了平均流速、河床坡度和自由面坡度的46个值。计算结果与实验结果吻合较好。测量速度和计算速度之间存在非常好的一致性,其决定系数R2 (A段为97.91%,B段为99.45%),标准化RMSE低于2.4%。这可能是对文献的一个非常有用的贡献。在文献中没有更接近的这种修正曼宁方程的形式。
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引用次数: 0
Machine Learning Approach for Degradation Path Prediction Using Different Models and Architectures of Artificial Neural Networks 利用人工神经网络的不同模型和架构进行退化路径预测的机器学习方法
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-05-25 DOI: 10.3311/ppme.20145
B. Shaheen, I. Németh
Degradation and failure prediction has become more and more crucial for maintenance planning and scheduling, the decision-making process, and many other areas of manufacturing systems. This paper presents an approach where different artificial neural network models were developed to predict the degradation path of a machine component using different architectures, including fully connected networks (FCN) and arbitrarily connected networks (ACN). These models were trained using the Neuron-by-Neuron (NBN) training algorithm with forward-backward computations, where NBN is an improved form of the Levenberg-Marquardt (LM) algorithm, combined with FCN and ACN architectures, which can be trained efficiently, it can give more accurate predictions with a fewer number of neurons used. The developed models were evaluated using the statistical performance measure of the sum of squared error (SSE). The results show that the used networks are successfully able to predict the degradation path; the 8-neurons model of FCN architecture and the 3-neurons model of ACN architecture with tanh (mbib) hidden layers activation function and linear function (mlin) of the outputs have the lowest prediction error (SSE) among all the developed models. The use of such architectures combined with NBN training algorithm can easily model manufacturing systems with complex component structures that provide a vast amount of data.
退化和故障预测在维护计划和调度、决策过程以及制造系统的许多其他领域变得越来越重要。本文提出了一种方法,利用不同的人工神经网络模型,包括全连接网络(FCN)和任意连接网络(ACN),来预测机器部件的退化路径。这些模型使用前向向后计算的神经元逐神经元(NBN)训练算法进行训练,其中NBN是Levenberg-Marquardt (LM)算法的改进形式,结合FCN和ACN架构,可以有效地训练,它可以使用较少的神经元数量给出更准确的预测。采用误差平方和(SSE)的统计性能度量对所开发的模型进行评价。结果表明,所使用的网络能够成功地预测退化路径;FCN结构的8神经元模型和输出具有tanh (mbib)隐藏层激活函数和线性函数(mlin)的ACN结构的3神经元模型的预测误差(SSE)在所有已开发的模型中最低。将这种体系结构与NBN训练算法相结合,可以轻松地对具有复杂组件结构的制造系统进行建模,从而提供大量数据。
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引用次数: 3
Vibration Quantity Share of Multiple Faults with Similar Frequency Spectrum Characteristics in Rotational Machinery 旋转机械多故障相似频谱特征的振动量共享
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-05-20 DOI: 10.3311/ppme.19117
Emir Nezirić, Safet Isić, I. Karabegović
Characteristics of the vibrations of rotational systems with misalignment and rotating looseness are well known and they are used for fault detection in the rotating machinery. For the better understanding and easier decision make in the fault removing process it is necessary to know how severe each fault is. Lack of procedures for quantification of this faults in rotational machinery is evident. In this paper is investigated the possibility for use of multiple regression analysis for determination of quantity of faults in vibration velocity signal. An experimental motor – coupling – rotor system is created and produced. These systems have capability of changing the values of misalignment and rotational looseness. Measurement of vibrational quantities were conducted on these systems by using piezoelectrical accelerometers for different combinations of fault values. All measurements were stored and processed digitally. All measurements have shown the presence of the main characteristics of introduced faults. It is confirmed that it is not possible to use RMS (root mean square) of vibration velocity, since there is a lot of other factors which has significant impact on the vibration quantity.
旋转系统的振动特性是众所周知的,并用于旋转机械的故障检测。为了在故障排除过程中更好的理解和决策,有必要知道每个故障的严重程度。显然,在旋转机械中缺乏量化这种故障的程序。本文探讨了用多元回归分析确定振动速度信号中故障数量的可能性。建立并制作了一种实验电机-转子耦合系统。这些系统具有改变不对准和旋转松动值的能力。利用压电加速度计对不同的故障值组合进行了系统的振动量测量。所有测量数据均以数字方式存储和处理。所有的测量都显示了引入断层的主要特征。证实了不能用振动速度的均方根(RMS),因为还有很多其他因素对振动量有显著影响。
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引用次数: 1
Validation of the Estimated Torques of an Open-chain Kinematic Model of the Human Body 人体开链运动模型估计力矩的验证
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-03-22 DOI: 10.3311/ppme.19920
B. Petró, R. Kiss
The standing human body is frequently modeled as an inverted double pendulum restricted to a single plane. In order to capture the coordination efforts and interplay between spatial dimensions, the model has to capture motion and joint torques in all spatial dimensions. Our two-segment model covers two degrees of freedom (ML and AP revolutions) at the ankle and the hip level and utilizes the Denavit-Hartenberg convention. This work aimed to validate the model's torque estimation on a diverse group of participants (11 women, 22–56 years, 11 men, 22–61 years). The inverse dynamic calculations provide estimated joint torques for a motion capture recorded trial, while standing on a force platform enables the indirect measurement of ankle torques. A 60-second-long visually guided balancing task was recorded and repeated three times. The estimated and the indirectly measured torques were compared, and offset and variance type errors ( normalized RMSE and R2 ) were analyzed. The R2-values were excellent (R2 > 0.90) 64 out of the 66 cases (97%) for AP torques and 58 out of the 66 cases (88%) for ML torques. Normalized RMSE values were dominantly under the 0.35 value with some outliers. RMSE showed no evident connection with age, body height, body mass, or BMI. An open-chain kinematic model with two segments, following the Denavit-Hartenberg convention, is well suited to estimate the control torque traces of the human body during standing balancing and needs only three tracked positions.
站立的人体经常被建模为一个被限制在一个平面上的倒立的双摆。为了捕获空间维度之间的协调努力和相互作用,模型必须捕获所有空间维度上的运动和关节力矩。我们的两段式模型涵盖了脚踝和髋关节水平的两个自由度(ML和AP旋转),并利用了Denavit-Hartenberg公约。这项工作的目的是在不同的参与者群体(11名女性,22-56岁,11名男性,22-61岁)上验证模型的扭矩估计。逆动态计算为运动捕捉记录试验提供了估计的关节扭矩,而站在力平台上可以间接测量踝关节扭矩。记录一个60秒长的视觉引导平衡任务,并重复三次。比较了估计和间接测量的扭矩,并分析了偏移和方差型误差(归一化RMSE和R2)。66例中64例(97%)为AP扭矩,66例中58例(88%)为ML扭矩,R2值优良(R2 > 0.90)。归一化RMSE值主要低于0.35,有一些异常值。RMSE与年龄、身高、体重或BMI没有明显的联系。基于Denavit-Hartenberg惯例的两段开链运动学模型,可以很好地估计人体站立平衡过程中的控制力矩轨迹,并且只需要三个跟踪位置。
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引用次数: 0
Optimization of Welding Input Parameters Using PSO Technique for Minimizing HAZ Width in GMAW 基于粒子群算法的GMAW焊接输入参数优化
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-03-09 DOI: 10.3311/ppme.14127
Mohamed Mezaache, B. Babes, S. Chaouch
In order to conceive command systems for welding equipment based on intelligence techniques similar to human thinking; it is better to use artificial intelligence methods, for example: Genetic algorithms and particle swarm optimization. Freshly, this latter has received increased attention in many research fields. This paper discuss the application of particle swarm optimization algorithm to optimize the welding process parameters and obtain a better Width of Head Affected Zone (WHAZ) in the welding machine which is gas metal arc welding. The effect of four main welding variables in the gas metal arc welding process, namely welding speed, welding voltage, nozzle-to-plate distance and wire feed speed on the WHAZ are studied. A source code is developed in MATLAB 8.3 to perform the optimization.
为了构想基于类似人类思维的智能技术的焊接设备指挥系统;最好使用人工智能方法,例如:遗传算法和粒子群优化。最近,后者在许多研究领域受到越来越多的关注。本文讨论了应用粒子群优化算法对金属气体保护弧焊机的焊接工艺参数进行优化,以获得较好的焊头影响区宽度。研究了气体保护金属电弧焊过程中焊接速度、焊接电压、喷嘴到板的距离和送丝速度等4个主要焊接变量对热响应区的影响。在MATLAB 8.3中开发了源代码来执行优化。
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引用次数: 0
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