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Investigation of the Performance of a Centrifugal Pump Impeller Design with the Addition of a Junction Disc Plate 加入连接盘板的离心泵叶轮设计性能研究
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-04-12 DOI: 10.3311/ppme.21081
E. A. Pane, Ferdy Hidayat, H. Sukma, Ismail Ismail
This research analyzes the impeller design performance that has been modified based on previous impeller designs. The previous impeller design used high engine power consumption due to the total head, so the modification of the impeller design is expected to reduce the engine power consumption. The existing design and the modified impeller design with the addition of the junction disc plate are used by this research. This research used experiment methods and theoretical methods to compare both of impeller design performances. The experiment method measures total head, fluid capacity, engine speed, and engine power consumption. The theoretical method analyzes actual fluid velocity, specific velocity, total suction head, NPSH, and pump efficiency. The results showed that the fluid flow rate was able to increase the efficiency of the centrifugal pump by 2.8%. The conclusion explains that the addition of a junction disc plate produces energy from a steady fluid flow rate to reduce the engine power consumption and escalation of pump efficiency.
本研究分析了在原有叶轮设计基础上改进后的叶轮设计性能。以前的叶轮设计由于总扬程的原因,使用了高发动机功率消耗,因此叶轮设计的修改有望降低发动机功率消耗。本研究采用了现有的叶轮设计和改进后的叶轮设计,并增加了连接盘板。本研究采用实验方法和理论方法对两种叶轮的设计性能进行了比较。实验方法测量总扬程、流体容量、发动机转速和发动机功耗。理论方法分析了实际流体速度、比速度、总吸压头、NPSH和泵效率。结果表明,流体流量可使离心泵的效率提高2.8%。结论表明,增加连接盘板可以从稳定的流体流速中产生能量,从而降低发动机功率消耗并提高泵效率。
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引用次数: 0
Structural and Mechanical Investigation of Class I Biomimetic Composite Dental Filling by X-ray Computed Tomography, Scanning Electron Microscopy, and Microtensile Bond Strength Testing 用x射线计算机断层扫描、扫描电子显微镜和微拉伸粘结强度测试研究I类仿生复合牙填充物的结构和力学
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-04-11 DOI: 10.3311/ppme.22025
Nowadays, short fiber-reinforced composites are broadly used in modern restorative dentistry. The tensile strength, Young's modulus, density, and polymerization shrinkage of these materials are developed to mimic the original teeth tissue best. The shrinkage, however, will occur during any polymerization process, which can cause residual stress and gap formation between the tooth and the filling. These can lead to the propagation of cracks, reduction in the adhesive bond strength, or even cause separation in the restoration. During this research, a biomimetic dental restoration was created on a surgically removed third molar with EverX short-fiber reinforced dental composite by bulk-filling technique. The restored tooth sample was examined by X-ray computed tomography to obtain a 3D image of the whole restoration. The volume of the used adhesive, the material discontinuities, and internal cavities were determined. A cut-out slice was further investigated by scanning electron microscopy to examine the adhesive layer thickness, the gap formation, and the quality of the filling. Finally, microtensile specimens were machined to evaluate the bond strength between the tooth dentin and the filling material.
目前,短纤维增强复合材料广泛应用于现代牙科修复中。这些材料的抗拉强度、杨氏模量、密度和聚合收缩率都能最好地模拟原始牙齿组织。然而,收缩在任何聚合过程中都会发生,这可能导致残余应力和牙齿与填充物之间形成间隙。这些会导致裂纹的扩展,降低粘接强度,甚至在修复过程中造成分离。在本研究中,采用EverX短纤维增强牙科复合材料,采用体积填充技术在手术切除的第三磨牙上进行仿生牙修复。修复后的牙齿样本通过x射线计算机断层扫描进行检查,以获得整个修复的3D图像。测定了所用粘合剂的体积、材料不连续和内腔。用扫描电镜观察切出的切片,观察胶粘剂层厚度、间隙形成情况和填充质量。最后,用微拉伸试样对牙本质与充填材料的粘结强度进行评价。
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引用次数: 0
Linear Stability of Reversing a Car-trailer Combination 汽车-挂车组合倒车的线性稳定性
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-04-05 DOI: 10.3311/ppme.18971
Levente Mihályi, D. Takács
In this paper, we investigate the reverse motion of a car-trailer combination. The single track model of the vehicle is used with quasi-static tire model to design a simple linear feedback controller that can achieve stable reversing motion along a straight path. The linear stability of the closed-loop system is analyzed by constructing stability charts in the plane of the control gains. The effect of the reversing speed of the vehicle on the stability is also shown. In order to validate the theoretical results, laboratory experiments are carried out using a small-scale vehicle and a conveyor belt.
在本文中,我们研究了汽车-拖车组合的反向运动。利用车辆的单轨模型和准静态轮胎模型,设计了一种简单的线性反馈控制器,可以实现沿直线路径的稳定换向运动。通过在控制增益平面上构造稳定性图,分析了闭环系统的线性稳定性。研究了车辆倒车速度对稳定性的影响。为了验证理论结果,利用小型车辆和传送带进行了室内实验。
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引用次数: 0
A Numerical Study of the Damage Mechanisms for CT Tensile Specimens of P265GH Steel Material P265GH钢材料CT拉伸试样损伤机理的数值研究
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-03-20 DOI: 10.3311/ppme.20234
M. Lahlou, A. En-naji, N. Mouhib, B. Saadouki, F. Majid
The aim of this paper is to determine the damage mechanisms of P265GH steel, commonly used for pressure equipment. First, an experimental study using tensile and Charpy tests allowed us to determine the mechanical properties (Young modulus E = 200 GPa, elongation ε = 35%, yield se = 320 MPa, ultimate stress su = 470 MPa, and KIC = 96 MP√m). Then, numerical finite element modeling on a CT specimen using the CASTEM calculation code allowed us to determine the damage of the material when the notch depth varies. The analysis of the results shows that the numerical values of the stress concentration coefficient Kt and the stress intensity factor KI are comparable with the analytically calculated values, thus validating our numerical study. The numerical results obtained revealed that the maximum stress σmax is located in the vicinity of the notch bottom and the high probability density corresponds to a high loading level.
本文的目的是确定压力设备常用的P265GH钢的损伤机理。首先,使用拉伸和Charpy测试的实验研究使我们能够确定机械性能(杨氏模量E = 200 GPa,伸长率ε = 35%,屈服se = 320 MPa,极限应力su = 470 MPa, KIC = 96 MP√m)。然后,使用CASTEM计算代码对CT试样进行数值有限元建模,使我们能够确定缺口深度变化时材料的损伤情况。分析结果表明,应力集中系数Kt和应力强度因子KI的数值与解析计算值相当,从而验证了我们的数值研究。数值结果表明,最大应力σmax位于缺口底部附近,高概率密度对应高加载水平。
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引用次数: 0
Hydraulic Conditions in Foul Water Stacks 污水烟囱的水力条件
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-03-09 DOI: 10.3311/ppme.19904
Martin Sokol, J. Peráčková
Foul water stacks are a separate chapter in the design of sanitary installations, especially in high-rise buildings. The problematic part is the complicated hydraulic conditions in the stacks, which lead to high values of negative pressure and overpressure. Exceeding the maximum negative pressure values leads to the extraction of water from the traps, which causes the spread of annoying smells in the interior. Another problematic part is the high hydraulic jumps caused by a sudden change in the velocity of water in the stack, especially above the change in the direction of stacks. Such sudden changes in velocity cause excessive vibrations and noise that spread from stacks to the building structures and surrounding areas. The contribution deals with the issue of hydraulic conditions in the flow of foul water in stacks, assessment of the maximum values of negative pressure and overpressure, technical solutions that ensure optimal water flow in the drainage systems of buildings. Based on measurements that were performed in companies abroad, the authors prepared graphs of pressure fluctuations in stacks for selected boundary conditions.
污水堆是卫生设施设计的一个单独章节,特别是在高层建筑中。问题的部分是烟囱内复杂的水力条件,导致了高的负压和超压值。超过最大负压值会导致水从疏水阀中被抽走,从而导致令人讨厌的气味在室内传播。另一个有问题的部分是由于水的速度的突然变化引起的高水力跳跃,特别是在堆栈的方向变化之上。这种速度的突然变化会引起过度的振动和噪音,从烟囱传播到建筑结构和周围地区。该贡献涉及污水在烟囱中流动的水力条件问题,负压和超压最大值的评估,确保建筑物排水系统中最佳水流的技术解决方案。根据在国外公司进行的测量,作者在选定的边界条件下编制了堆栈压力波动图。
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引用次数: 0
A Method for Measuring Normal and Shear Stiffness of Laminate Stacks of Electric Motors 一种测量电机叠层法向和剪切刚度的方法
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-03-06 DOI: 10.3311/ppme.20505
V. Szabó, D. Harrach, D. Feszty, Balázs Pere
Structural simulations of electric motors require precise material models. Laminate stacks that are made of several identical steel sheets are particularly challenging to simulate using FEA. The structural stiffness of laminate stacks usually follows transversal isotropic behavior. Measuring a complete laminate stack used in passenger cars is challenging due to its size and the high testing load needed to reach real loads experienced while in operation. A new method capable of performing such measurements is presented in this article, with the help of equipment normally used for testing structures used in civil engineering. Two sets of exemplary results are presented utilizing this measurement procedure, that were performed on a real automotive rotor laminate stack: axial compression stiffness from a cyclic test, and shear stiffness at various axial preload levels. In the axial compression load case, the loading and unloading curves form a hysteresis, that changes in every test cycle. Shear stiffness shows high dependance on the axial compression preload. After loading and unloading the stack with shear loads, significant plastic deformations remain.
电动机的结构模拟需要精确的材料模型。层压板堆是由几块相同的钢板制成的,使用有限元分析进行模拟尤其具有挑战性。层压板叠层的结构刚度通常遵循横向各向同性行为。测量用于乘用车的完整层压板堆栈具有挑战性,因为它的尺寸和高测试负载需要达到运行时的实际负载。本文提出了一种新的测量方法,利用土木工程中通常用于测试结构的设备。利用该测量程序,在真实的汽车转子层压板堆栈上进行了两组示例性结果:来自循环测试的轴向压缩刚度,以及各种轴向预载荷水平下的剪切刚度。在轴压加载情况下,加载和卸载曲线形成滞回曲线,在每个试验周期中都发生变化。剪切刚度对轴压预紧力的依赖程度较高。在剪切加载和卸载后,仍然存在显着的塑性变形。
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引用次数: 0
Effect of the Welding Filler Material on the Mechanical and Corrosive Behavior of Böhler W350 ISOBLOC Hot Forming Tool Steel 焊接填料对Böhler W350 isoloc热成形工具钢力学和腐蚀性能的影响
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-02-22 DOI: 10.3311/ppme.21435
Benedek Szovák, Krisztián Korsós, D. Kemény, Péter Szalva
In this study, the effects of different welding filler materials were examined in the case of repair welding of pressure infiltration casting tool made out of Böhler W350 ISOBLOC hot forming tool steel. Three additional welding filler materials were used: Böhler W350 ISOBLOC (same as the raw material), Böhler W300 ISOBLOC and Anviloy® 1150 tungsten alloy. The welds were created with TIG welding method. The used welding filler material has an impact on the mechanical and corrosive properties of the tool. The hardness of the weld was measured to determine its resistance against mechanical stress. The corrosion rate was measured because molten aluminium corrodes workpieces due to its high chemical activity. It was concluded that a single-pass weld corrosion speed is 0.142 ± 0.010 mm/year while a weld containing multiple layers and passes has the corrosion speed of 0.069 ± 0.005 mm/year which is approximately 48% of the corrosion speed of the single-pass weld. Furthermore, the hardness of a weld made with W350 welding filler material significantly drops in the upper layers of the weld, down to 273 HV1 while the hardness of the base material is 495 ± 8 HV1. The results show that the multiple layers and passes welds have better corrosion resistance and less hardness than the single-pass weld.
以Böhler W350 ISOBLOC热成形工具钢为材料,研究了不同焊接填充材料对压力渗透铸造工具补焊的影响。另外使用了三种焊接填充材料:Böhler W350 ISOBLOC(与原材料相同),Böhler W300 ISOBLOC和Anviloy®1150钨合金。焊缝采用TIG焊法焊接。使用的焊接填充材料对工具的机械性能和腐蚀性能有影响。测量了焊缝的硬度,以确定其抗机械应力的能力。由于铝液的化学活性高,腐蚀工件,因此测量了腐蚀速率。结果表明,单道焊缝的腐蚀速度为0.142±0.010 mm/年,而多层多道焊缝的腐蚀速度为0.069±0.005 mm/年,约为单道焊缝腐蚀速度的48%。此外,W350焊接填料的焊缝硬度在焊缝上层明显下降,降至273 HV1,而母材的硬度为495±8 HV1。结果表明,与单道焊缝相比,多层和道焊缝具有更好的耐腐蚀性能和较低的硬度。
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引用次数: 0
The Effect of Layer Thickness and Orientation of the Workpiece on the Micro- and Macrogeometric Properties and the Machining Time of the Part during 3D Printing 3D打印过程中工件层厚和取向对零件微观和宏观几何性能及加工时间的影响
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-02-17 DOI: 10.3311/ppme.21473
G. Kónya, P. Ficzere
3D printing technologies have developed significantly over the last 30 years, with a major impact on all segments of today's industry. With the introduction of additive manufacturing, product development time can be greatly reduced and printing functional parts directly is also a viable option. Another advantage of additive manufacturing is that it allows greater design freedom than traditional manufacturing technologies. This makes it possible to print products with complex geometries and even different material qualities. In this paper, the authors investigated the effects of printing time, the layer thickness and the orientation on the surface roughness and cylindricity of the printed parts. The aim is to find the combination of layer thickness and part orientation which causes the best results in terms of surface roughness and cylindricity as a function of printing time.
3D打印技术在过去的30年里有了显著的发展,对当今行业的各个领域都产生了重大影响。随着增材制造的引入,产品开发时间可以大大缩短,直接打印功能部件也是一种可行的选择。增材制造的另一个优势是,与传统制造技术相比,它允许更大的设计自由度。这使得打印具有复杂几何形状甚至不同材料质量的产品成为可能。本文研究了打印时间、层厚和方向对打印件表面粗糙度和圆柱度的影响。目的是找到层厚度和零件方向的组合,使表面粗糙度和圆柱度作为打印时间的函数产生最佳结果。
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引用次数: 2
Numerical Analysis on Shimmying Wheels with Dry Friction Damper 带干摩擦减振器的摆振车轮数值分析
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-02-01 DOI: 10.3311/ppme.21072
Hanna Zsofia Horvath, D. Takács
The dynamics of the 1.5-degree-of-freedom model of towed wheel is investigated. Dry friction at the king pin is considered, leading to a non-smooth dynamical system. Beyond analytical and numerical linear stability analysis, the nonlinear vibrations are investigated by numerical bifurcation analysis with smoothing and by numerical simulations with event handling. The effect of dry friction at the king pin on the birth of separated periodic branches is presented on bifurcation diagrams. The presence of bistable parameter domains is also shown. The effect of smoothing is investigated by comparing bifurcation diagrams of the smoothed and the original non-smooth systems.
研究了1.5自由度拖轮模型的动力学特性。考虑主销处的干摩擦,导致动力系统非光滑。除了解析和数值线性稳定性分析外,还通过光滑的数值分岔分析和事件处理的数值模拟来研究非线性振动。在分岔图上给出了主销处干摩擦对分离周期分支生成的影响。双稳参数域的存在也得到了证明。通过比较光滑系统和原始非光滑系统的分岔图,研究了光滑的效果。
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引用次数: 1
Energy Dissipation and Chemical Yield of an Ultrasound Driven Single Bubble 超声驱动单泡的能量耗散和化学产率
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-01-16 DOI: 10.3311/ppme.20360
Csanád Kalmár, F. Hegedűs
A detailed parameter study is made of chemically active spherical bubbles. The calculations apply an up-to-date chemical mechanism for pure oxygen initial content, taking into account pressure dependency, duplication of chemical reactions, and proper third-body efficiency coefficients. The chemical yield is defined as the amount of substance at the maximum bubble radius, and the dissipated power is approached in a relatively new method. The parameter study focuses on finding the parameter combinations where maximum yield and maximum energy efficiency arise for various chemical species (O3, OH radical, H2 and H2O2). Results show that the locations of maximum yield and efficiency points differ significantly, depending on the chemical species. Usually, neither chemical yield nor efficiency values arise at maximum pressure amplitude and minimum driving frequency (as one would presumably expect).
对具有化学活性的球形气泡进行了详细的参数研究。考虑到压力依赖性、化学反应的重复和适当的第三体效率系数,计算应用了纯氧初始含量的最新化学机制。化学产率被定义为在最大气泡半径处的物质量,并以一种相对较新的方法来处理耗散功率。参数研究的重点是寻找各种化学物质(O3, OH自由基,H2和H2O2)的最大产率和最大能效的参数组合。结果表明,不同的化学物质,最大产率点和效率点的位置存在显著差异。通常,在最大压力幅值和最小驱动频率下,化学产率和效率值都不会出现(正如人们可能期望的那样)。
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引用次数: 0
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