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Cause Analysis of Rail Corrugation Based on Stick-slip Characteristics 基于粘滑特性的钢轨波纹原因分析
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-01-16 DOI: 10.3311/ppme.21159
Zhiqiang Wang, Z. Lei
By analyzing the measured corrugation data, the cause of rail corrugation was discussed theoretically. Then, the vehicle-track coupling model was used to study the stick-slip characteristics of wheel-rail system. Finally, the cause of rail corrugation was explained by combining modal analysis and wheel-rail stick-slip relation. The transverse stick-slip curve on the inner rail-inner wheel of the leading wheelset presents a negative slope characteristic, which makes the inner wheel easy to slide on the inner rail surface and aggravates the wear of inner rail; there are also negative slope sections of the stick-slip curve on the outer rail-outer wheel of the trailing wheelset, but the adhesion coefficient is relatively large, indicating that the outer wheel will not slide obviously and the wear is relatively small. Meantime, with the increase of line curve radius, the negative slope phenomenon of stick-slip curves on the inner and outer rail sides shows a decreasing trend, which illustrates that the sliding wear of wheel is gradually reduced, and thus the occurrence probability of rail corrugation decreases. Combined with modal analysis, it can be seen that the coupling action of wheel discs bending vibration and inner rail bending-torsional vibration is the main cause of rail corrugation under the condition of wheel-rail system with stick-slip negative slope.
通过对实测波纹数据的分析,从理论上探讨了钢轨波纹产生的原因。然后,采用车辆-轨道耦合模型研究轮轨系统的粘滑特性。最后,结合模态分析和轮轨粘滑关系分析了钢轨波纹产生的原因。导轮对内轨-内轮的横向粘滑曲线呈负斜率特征,使内轮容易在内轨表面滑动,加剧了内轨的磨损;后轮对的外轨-外轮也存在负的粘滑曲线斜率段,但附着系数较大,说明外轮不会明显滑动,磨损较小。同时,随着线曲线半径的增大,内外轨侧粘滑曲线的负斜率现象呈减小趋势,说明车轮滑动磨损逐渐减小,从而降低了钢轨波磨的发生概率。结合模态分析可知,在黏滑负斜率的轮轨系统下,轮盘弯曲振动与内轨弯曲扭转振动的耦合作用是造成钢轨波纹的主要原因。
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引用次数: 2
Numerical and Experimental Study of the Use of Mineral Pumice in the Core of the Sandwich Panel to Absorb the Shock Wave 利用矿物浮石在夹层板芯处吸收激波的数值与实验研究
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-01-09 DOI: 10.3311/ppme.19341
Mahmoud Kaffash Mirzarahimi, H. Khodarahmi, M. Ziashamami, R. Hosseini
Reducing the effects of unwanted shocks and waves is a very common problem in engineering. Some materials, due to their inherent properties, can be used as energy absorbers, such as foams, porous materials, and granular materials. porous granular materials that were considered in this study due to their low density and energy absorption capacity. But to use the granular material as the core of the sandwich panel, you have to think of a way to hold the granules together. In this article, using molding with resin, aluminum and polyurethane foam, an attempt has been made to make cores for sandwich panels from mineral pumice. the use of foam showed better performance than the other two materials. These adsorbents have the property of substrate flexibility and impact absorption and low density of porous materials at the same time. The properties of the core were obtained using a pressure test and used in software. Explosion experiments are free and Abaqus software is used in the simulation. The results show that the panel with a thicker back cover has a better performance in absorbing explosion energy. Increasing the thickness of the core has also increased energy absorption.
减少不必要的冲击和波的影响是工程中一个非常普遍的问题。一些材料,由于其固有的性质,可以用作能量吸收剂,如泡沫、多孔材料和颗粒材料。多孔颗粒材料由于其低密度和能量吸收能力而被考虑在本研究中。但要使用颗粒材料作为夹层板的核心,你必须想办法把颗粒固定在一起。本文采用树脂、铝和聚氨酯泡沫成型的方法,尝试用矿物浮石制作夹芯板芯。泡沫塑料的使用表现出比其他两种材料更好的性能。这些吸附剂同时具有基材柔韧性和冲击吸收性以及多孔材料的低密度特性。通过压力测试获得了岩心的性能,并在软件中进行了应用。爆炸实验是免费的,模拟使用Abaqus软件。结果表明,后盖越厚的面板吸收爆炸能量的性能越好。增加芯的厚度也增加了能量吸收。
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引用次数: 0
Multi-objective Optimization of Multi-cells Foam Mattress 多孔泡沫床垫的多目标优化
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-12-22 DOI: 10.3311/ppme.20259
A. Benkhettou, A. Sahli, S. Benbarek, Ismail Boudjemaa
Body pressure dispersion mattresses are useful tools for preventing pressure ulcers in patients with limited mobility who experience prolonged body weight-related compression loads at their body contact areas over time. The objective of this study is to propose and optimize a multicell finite element (FE) model of foam mattress to prevent patients from developing pressure ulcers (bed sores), by improving the contact pressure distribution on the upper mattress surface and immersion in the mattress. The NSGA-II multi-objective genetic algorithm was used to predict different configurations of cell materials to provide a more comfortable sleep. Our mattress model contains many cells (50 × 50 × 50), each of which can contain one of the nine different foam firmnesses. The NSGA-II algorithm attempts to combine the properties of soft and firm foams into a single mattress. however, the complexity and intersection of the fitness function objectives and the high number of possible chances forced the optimal solutions set to extend into the area under the result of foams that have a compressive strength between soft and firm. Based on the overall optimization results, the standard deviation ranged from 0.00325 to 0.00175 MPa and the maximum mattress immersion ranged from 50 mm to less than 20 mm. Mattresses with optimal configurations disperse body pressure smoothly to fit the patient's body shape.
身体压力分散床垫是防止压力溃疡的有效工具,对于行动不便的患者来说,随着时间的推移,他们的身体接触区域经历了长时间的体重相关的压缩负荷。本研究的目的是提出并优化泡沫床垫的多细胞有限元(FE)模型,通过改善床垫上表面的接触压力分布和浸入床垫来防止患者发生褥疮(褥疮)。采用NSGA-II多目标遗传算法预测细胞材料的不同配置,以提供更舒适的睡眠。我们的床垫模型包含许多单元格(50 × 50 × 50),每个单元格可以包含9种不同泡沫硬度中的一种。NSGA-II算法试图将柔软和坚固泡沫的特性结合到一个床垫中。然而,适应度函数目标的复杂性和交叉性以及大量可能的机会迫使最优解集扩展到具有软和硬之间抗压强度的泡沫结果下的区域。根据整体优化结果,标准偏差范围为0.00325 ~ 0.00175 MPa,床垫最大浸泡范围为50 mm ~小于20 mm。最佳配置的床垫,平滑分散身体压力,适合患者的体型。
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引用次数: 0
Predicting the Impact of Product Type Changes on Overall Equipment Effectiveness Through Machine Learning 通过机器学习预测产品类型变化对整体设备效率的影响
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-12-19 DOI: 10.3311/ppme.21320
Péter Dobra, J. Jósvai
Nowadays, Industry 4.0 and the Smart Manufacturing environment are increasingly taking advantage of Artificial Intelligence. There are more and more sensors, cameras, vision systems and barcodes in the production area, as a result of which the volume of data recorded during manufacturing and assembly operations is growing extremely fast. The interpretation and processing of such production-type data by humans is no longer possible effectively. In the Big Data domain, machine learning is playing an increasingly important role within data mining. This paper focuses on the product change processes of semi-automatic assembly line batch production and examines the impact of product type changes on the Overall Equipment Effectiveness (OEE) and attempts to determine future values through supervised machine learning. Using decision tree technology, the effect on the OEE value can be predicted with an accuracy of up to 1%. The presented data and conclusions come from a real industrial environment, so the obtained results are proven in practice.
如今,工业4.0和智能制造环境越来越多地利用人工智能。在生产领域有越来越多的传感器、摄像头、视觉系统和条形码,因此在制造和组装过程中记录的数据量增长得非常快。人类不再可能有效地解释和处理这种生产类型的数据。在大数据领域,机器学习在数据挖掘中扮演着越来越重要的角色。本文关注半自动装配线批量生产的产品变更过程,考察产品类型变更对整体设备有效性(OEE)的影响,并试图通过监督机器学习确定未来值。使用决策树技术,可以预测对OEE值的影响,准确率高达1%。本文给出的数据和结论来自于一个真实的工业环境,因此所得结果在实践中得到了验证。
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引用次数: 0
Comparative Study to Optimize Surface Roughness of the Titanium Alloy Ti-6Al-4V by Applying Taguchi, RSM and TLBO Methods 应用田口法、RSM法和TLBO法优化Ti-6Al-4V钛合金表面粗糙度的比较研究
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-12-09 DOI: 10.3311/ppme.17911
Younes Belbellaa, N. Kribes, M. Yallese, Habiba Lekmine, S. Boutabba, A. Bezazi
Titanium alloys are used in aeronautics and the shipbuilding industry for their good intrinsic properties, namely low density (40% less than steel), very good mechanical properties and resistance to corrosion. The purpose of this study is to optimize the cutting conditions during the turning of Ti-6Al-4V titanium alloy with Minimum of Quantity of Lubrication (MQL) conditions leading to minimize the surface roughness (Ra). The tests were carried out according to a Taguchi L18 design plan by varying four input factors namely: the cutting speed, the feed rate, the depth of cut and the cutting tool material (coated carbide with (PVD) (GC1125) and uncoated carbide (H13A)). Analysis of variance (ANOVA) was used to found the contribution of each factor and to determine which parameters had a significant influence on the surface roughness. The treatment of the results made it possible to propose a mathematical model, which allows predicting Ra. In addition, Taguchi Signal/Noise (S/N) analysis was used in order to optimize the cutting conditions permitting to minimize Ra. The Desirability Function (DF) was also determined. In addition, the obtained results were compared to the one determined using Response Surface Methodology (RSM) and Teaching and Learning Based Optimization (TLBO). It is important to note that the TLBO method gave a very satisfactory result.
钛合金由于其良好的固有性能,即低密度(比钢低40%)、非常好的机械性能和耐腐蚀性,被用于航空和造船工业。本研究的目的是在最小润滑量(MQL)条件下优化Ti-6Al-4V钛合金车削过程中的切削条件,从而使表面粗糙度(Ra)最小化。根据田口L18设计方案,通过改变四个输入因素,即切削速度、进给速度、切削深度和刀具材料(涂覆硬质合金(PVD) (GC1125)和未涂覆硬质合金(H13A)),进行了试验。方差分析(ANOVA)用于发现每个因素的贡献,并确定哪些参数对表面粗糙度有显著影响。对结果的处理使得可以提出一个数学模型来预测Ra。此外,采用田口信号/噪声(S/N)分析优化切削条件,使Ra最小。还确定了可取性函数(Desirability Function, DF)。并将所得结果与响应面法(RSM)和基于教与学的优化法(TLBO)的结果进行了比较。值得注意的是,TLBO方法给出了非常令人满意的结果。
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引用次数: 1
Surface Hardness Modification of Selective Laser Melted Ti6Al4V Parts by Sliding Friction Diamond Burnishing 选择性激光熔化Ti6Al4V零件表面硬度的滑动摩擦金刚石抛光
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-11-22 DOI: 10.3311/ppme.21124
G. Dezső, F. Szigeti, G. Varga
Selective laser melting (SLM) is a frequently used additive manufacturing technology for creating metallic, especially Ti6Al4V parts. After the production by SLM usually postprocessing is necessary for several reasons. Here the sliding friction diamond burnishing is applied as postprocessing procedure.In this paper an experimental study of surface hardness improvement of selective laser melted Ti6Al4V ELI cylindrical parts is demonstrated. The surface is modified by sliding friction diamond burnishing as postprocessing machining. The design of experiment method was applied to investigate effect of five factors (two SLM and three machining parameters) on surface hardness modification.It is shown that both SLM and postprocessing factors makes significant effect to the surface hardness improvement, most important ones are laser power, laser scan speed during manufacturing, and the burnishing force as factor of postprocessing. Empirical formulas are fit to measurement data, and visualized by surface plots. Relationship between factors and the surface hardness improvement is strongly nonlinear. In the investigated parameter window burnishing force has always positive effect to surface hardness improvement.Electron microscopic investigations show that change in surface hardness can be related to four main morphological changes: compression of the surface by plastic deformation of protrusions, attenuation of valleys, formation of inner cavities and creation of small protrusions by diamond tool. This paper is an extended paper of a conference paper published in the proceedings book of the XXXI. International Welding Conference (Kecskemét, Hungary).
选择性激光熔化(SLM)是一种常用的增材制造技术,用于制造金属,特别是Ti6Al4V零件。在SLM制作完成后,由于几个原因,通常需要进行后处理。这里采用滑动摩擦金刚石抛光作为后处理程序。本文对激光熔覆Ti6Al4V ELI圆柱件提高表面硬度进行了实验研究。作为后处理加工,采用滑动摩擦金刚石抛光对表面进行修饰。采用实验设计法研究了5个因素(2个SLM和3个加工参数)对表面硬度改性的影响。结果表明,激光加工和后处理因素对表面硬度的提高都有显著影响,其中最重要的是激光功率、激光扫描速度和抛光力作为后处理因素。经验公式与实测数据拟合,并采用曲面图进行可视化。各因素对表面硬度提高的影响呈强烈的非线性关系。在所研究的参数中,窗口抛光力对表面硬度的提高总是有积极的作用。电镜研究表明,表面硬度的变化与四种主要形态变化有关:突出物的塑性变形对表面的压缩、谷的衰减、内腔的形成和金刚石工具对小突出物的形成。本文是第三十一届会议论文集上发表的一篇会议论文的延伸。国际焊接会议(匈牙利kecskemsamet)。
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引用次数: 1
Isolation Valve Placement Optimization of Water Distribution Networks to Reduce Vulnerability 配水网络隔离阀布置优化以降低脆弱性
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-11-04 DOI: 10.3311/ppme.20694
Richárd Wéber, Tamás Huzsvár, C.-S. Hős
Due to the growing pace of urbanization and the rapid expansion of the population, the utilities nowadays are facing a more challenging task than ever before, to maintain the functionality of their massive Water Distribution Networks. In this paper, three different techniques are presented for the maximization of network robustness against random pipe-bursts. This paper analyses the vulnerability of segments of WDNs from the viewpoint of the consumers that is the product of the failure rate and the relative demand loss. Topological parameters could approximate the vulnerability. During the investigation, 27 real-life WDNs were analyzed from the region of Western Hungary. In two networks, a complete isolation valve replacement optimization is presented using these low-cost topological parameters as fitness functions. It is proved that by rearranging the isolation valves of the WDN, using a standard genetic algorithm and a fast-evaluated fitness function, the nature of the vulnerability distribution can be changed to a more favorable one. This means that it is possible to increase the robustness of a WDN even without using a calibrated hydraulic model; since these topological parameters can be extracted from simple databases.
随着城市化进程的加快和人口的快速增长,供水系统面临着比以往任何时候都更具挑战性的任务,即如何保持其庞大的供水网络的正常运行。本文提出了三种不同的技术,以最大限度地提高网络对随机管道突发的鲁棒性。本文从消费者的角度分析了wdn细分市场的脆弱性,即故障率与相对需求损失的乘积。拓扑参数可以近似出漏洞。在调查期间,对来自匈牙利西部地区的27名现实生活中的wdn进行了分析。在两个网络中,利用这些低成本拓扑参数作为适应度函数,给出了一个完整的隔离阀更换优化。通过对WDN隔离阀的重新排列,采用标准的遗传算法和快速评估的适应度函数,可以改变漏洞分布的性质。这意味着即使不使用校准的水力模型,也可以增加WDN的鲁棒性;因为这些拓扑参数可以从简单的数据库中提取。
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引用次数: 0
Axisymmetric Stress State of Adhesive Joint of a Circular Patch with a Plate Weakened by a Circular Cut-out 圆形切口削弱板与圆形贴片粘合接头轴对称应力状态
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-10-27 DOI: 10.3311/ppme.18801
S. Kurennov, N. Smetankina, K. Barakhov
Adhesive lap joints are widely used in modern structures. Known analytical mathematical models of the stress state of lap joints describe the joints of straight beams or cylindrical coaxial pipes. It is assumed that the stress state of these structures depends on only one coordinate. The study of the stress state of plates with defects, which are reinforced by patches, in most cases requires the use of at least two-dimensional mathematical models. In this work, it is shown that the axial symmetry of the plate, the cut-out, the patch, and the applied load makes it possible to reduce the problem to a one-dimensional problem in the polar coordinate system. An adhesive lap joint with circular symmetry is considered for the first time. The stress-strain state of the structure is described in an analytical form. Comparison of the results of calculating the stress state of the joint with the results of finite element modelling showed good adequacy of the proposed mathematical model.
胶粘搭接在现代结构中应用广泛。已知的搭接应力状态的解析数学模型描述了直梁或圆柱形同轴管的连接。假设这些结构的应力状态只依赖于一个坐标。用补片加固有缺陷的板的应力状态的研究,在大多数情况下至少需要使用二维数学模型。在这项工作中,它表明,轴对称的板,切割,补丁,和施加的载荷使得有可能将问题减少到一个极坐标系中的一维问题。首次考虑了具有圆对称的粘接搭接。结构的应力-应变状态用解析形式描述。将节点应力状态计算结果与有限元模拟结果进行了比较,结果表明该数学模型具有较好的充分性。
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引用次数: 1
Efficiency of Parallel Connected Desuperheater in a Cooling Circuit 并联减温器在冷却回路中的效率
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-10-27 DOI: 10.3311/ppme.20262
M. Formánek, P. Horák
Cooling circuits can be improved by using a desuperheater. A series connected desuperheater increases the efficiency of the circuit and allows the waste heat to be used, e.g., for DHW preparation. The study investigates the behavior of a parallel connected desuperheater for DHW preparation in an experimental cooling circuit. The basic parameters of the cooling circuit (efficiency, pressure, temperature and energy consumption) were evaluated when operating 1. with only a condenser and 2. with a condenser and a desuperheater connected in parallel. The results of the study show that a parallel connected condenser and desuperheater reduces the overall efficiency of the cooling circuit.
冷却回路可以通过使用减温器来改进。串联的减温器提高了电路的效率,并允许使用废热,例如用于DHW制备。在实验冷却回路中,研究了用于制备DHW的并联减温器的性能。在运行1时,对冷却回路的基本参数(效率、压力、温度和能耗)进行了评估。只有一个冷凝器和2。冷凝器和减温器并联连接。研究结果表明,并联冷凝器和减温器降低了冷却回路的整体效率。
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引用次数: 0
Multi-attribute Optimization of Weld Parameters for Micro-friction Stir Welded Al6061/SS304 Sheets Using TOPSIS Approach 基于TOPSIS法的Al6061/SS304微摩擦搅拌焊接焊缝参数多属性优化
IF 1.3 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-10-13 DOI: 10.3311/ppme.17766
M. S. Srujan Manohar, Karunanithi Mahadevan
Friction stir welding (FSW) is a solid-state welding approach that can produce high quality joints in a fast and reliable manner. The present study is focused on optimization of multi-responses for micro-friction stir welded Al6061-T6 and SS304 sheets. Weld-parameters such as tool-rotational speed (TRS) and tool-traverse speed (TTS) influenced the mechanical responses of dissimilar welded joints significantly. In order to determine the effect of optimum process parameters on mechanical responses such as ultimate-tensile strength (UTS), micro-hardness (MHV) and surface-roughness (Ra) of dissimilar welded joints, an attempt has been made to find out the best possible set of process variables through multi-attribute optimization using technique for order of preference by similarity to ideal solution (TOPSIS) approach. Finally, the optimal solution shows that multi-responses of micro-friction stir welds can be improved through TOPSIS approach.
搅拌摩擦焊(FSW)是一种能够快速可靠地生产高质量接头的固态焊接方法。本文主要研究了Al6061-T6和SS304微摩擦搅拌焊接的多响应优化问题。刀具转速(TRS)和刀具横移速度(TTS)等焊接参数对异种焊接接头的力学响应有显著影响。为了确定最优工艺参数对异种焊接接头的极限抗拉强度(UTS)、显微硬度(MHV)和表面粗糙度(Ra)等力学响应的影响,采用与理想解相似偏好排序的多属性优化方法(TOPSIS),试图找出可能的最佳工艺变量集。结果表明,采用TOPSIS方法可以改善搅拌微摩擦焊缝的多重响应。
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引用次数: 3
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