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Effect of Surface Roughness and Viscosity-Pressure Dependency on the Couple Stress Squeeze Film Characteristics of Parallel Circular Plates 表面粗糙度和粘压关系对平行圆板耦合应力挤压膜特性的影响
IF 2.6 Q1 Engineering Pub Date : 2014-05-25 DOI: 10.1155/2014/387413
N. Naduvinamani, S. Apparao, Ayyappa G. Hiremath
Combined effects of surface roughness and viscosity-pressure dependency on the couple stress squeeze film characteristics of parallel circular plates are presented. On the basis of Christensen’s stochastic theory, two types of one-dimensional roughness structures, namely, the radial roughness and azimuthal roughness patterns, are considered and the stochastic modified Reynolds equation for these two types of roughness patterns is derived for Stokes couple stress fluid by taking into account variation of viscosity with pressure. The standard perturbation technique is employed to solve the averaged Reynolds equation and closed form expressions for the mean fluid film pressure, load carrying capacity, and squeeze film time are obtained. It is found that the effects of couple stresses and viscosity-pressure dependency are to increase the load carrying capacity, and squeeze film time for both types of roughness patterns. The effect of azimuthal (radial) roughness pattern is to increase (decrease) these squeeze film characteristics as compared to the corresponding smooth case.
研究了表面粗糙度和粘压关系对平行圆板耦合应力挤压膜特性的综合影响。在Christensen随机理论的基础上,考虑了两种一维粗糙度结构,即径向粗糙度和方位粗糙度模式,并推导了考虑粘度随压力变化的Stokes耦合应力流体这两种粗糙度模式的随机修正Reynolds方程。采用标准摄动技术求解平均雷诺方程,得到了平均液膜压力、承载能力和挤压膜时间的封闭表达式。研究发现,耦合应力和粘压关系对两种粗糙度模式的影响都是增加承载能力和压缩成膜时间。与相应的光滑情况相比,方位(径向)粗糙度模式的影响是增加(减少)这些挤压膜特性。
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引用次数: 13
Studies on Erosion Behavior of Plasma Sprayed Coatings of Glass Microspheres Premixed with Al2O3 Particles Al2O3预混合玻璃微球等离子喷涂涂层的腐蚀行为研究
IF 2.6 Q1 Engineering Pub Date : 2014-03-31 DOI: 10.1155/2014/763601
G. Gupta, A. Satapathy
Solid particle erosion (SPE) tests are carried out to evaluate the performance of plasma sprayed coatings of borosilicate glass microspheres (BGM) premixed with Al2O3 particles on metallic substrates. For this purpose, an Air Jet Erosion test rig confirming to ASTM G 76 test standards is used. Relative influence of different operating parameters on erosion rate is assessed by statistical analysis of the experimental findings that are based on Taguchi’s L16 orthogonal array. This analysis helps to identify the most significant factor affecting the erosion wear rate of the coating. The study reveals that the impact velocity, impingement angle, erodent size, and Al2O3 content in the feed stock, in the declining sequence, are the significant factors influencing the wear rate of these coatings. An Artificial Neural Network (ANN) approach is then implemented taking into account training and test procedure to predict the triboperformance of these coatings under wear conditions beyond the experimental range. Further, the microstructural features of the eroded samples are studied from SEM images to identify possible wear mechanisms.
采用固相颗粒侵蚀(SPE)试验评价了硼硅酸盐玻璃微球(BGM)与Al2O3颗粒预混在金属基体上的等离子喷涂涂层的性能。为此,使用符合ASTM G 76测试标准的空气射流侵蚀试验台。通过对基于田口L16正交试验结果的统计分析,评价了不同操作参数对侵蚀速率的相对影响。这种分析有助于确定影响涂层侵蚀磨损率的最重要因素。研究表明,冲击速度、冲击角、侵蚀尺寸和进料中Al2O3含量依次递减是影响涂层磨损率的重要因素。然后采用人工神经网络(ANN)方法,结合训练和测试过程来预测这些涂层在超出实验范围的磨损条件下的摩擦性能。此外,从扫描电镜图像中研究侵蚀样品的微观结构特征,以确定可能的磨损机制。
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引用次数: 10
Characterization and Empirical Modelling of Sliding Wear on Sintered Aluminium-Graphite Composites 烧结铝-石墨复合材料滑动磨损表征及经验模型
IF 2.6 Q1 Engineering Pub Date : 2014-03-30 DOI: 10.1155/2014/273738
Amrishraj Doraisamy, S. Thiagarajan
Aluminium-graphite composites were synthesized using powder metallurgy route. Graphite was added as reinforcement in the range of 0, 3, and 6 weight % and composites were prepared by P/M. Microstructural analysis of the newly synthesized composites was carried out using SEM. The hardness of the composites was studied using Vickers microhardness tester, by applying a load of 1 kg for 5 sec. Also the amount of porosity was determined. Further the wear test was conducted on the sintered specimens using pin-on-disc wear apparatus according to ASTM-G99 standards. A regression model was developed to predict the wear rate of the specimen. Then the worn images were studied using SEM based on response surface methodology in order to understand the various wear mechanisms involved. The study revealed that mild wear, oxidational wear, plowing, cutting, and plastic deformation are the main mechanisms responsible for causing the wear.
采用粉末冶金方法合成了铝-石墨复合材料。添加0、3、6质量%的石墨作为增强剂,采用P/M法制备复合材料。利用扫描电镜对合成的复合材料进行了显微组织分析。采用维氏显微硬度计对复合材料的硬度进行了研究,施加1 kg的载荷,持续5秒。同时测定了孔隙率。根据ASTM-G99标准,采用销盘磨损仪对烧结试样进行了磨损试验。建立了回归模型来预测试样的磨损率。在此基础上,利用响应面法对磨损图像进行扫描电镜分析,了解不同磨损机理。研究表明,轻度磨损、氧化磨损、犁耕、切削和塑性变形是造成磨损的主要机制。
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引用次数: 5
Analysis of Tribological Behavior of Carbon Nanotube Based Industrial Mineral Gear Oil 250 cSt Viscosity 黏度为250 cSt的碳纳米管基工业矿物齿轮油摩擦学行为分析
IF 2.6 Q1 Engineering Pub Date : 2014-03-13 DOI: 10.1155/2014/341365
S. Bhaumik, S. Prabhu, Kingsly Jeba Singh
The paper investigates the exceptional antiwear and extreme pressure properties of multiwalled carbon nanotube based mineral oil. Different samples of oil containing varying proportions of MWNT (MWNT) and graphite were prepared. The samples were tested for their antiwear and load bearing capacity according to ASTM G99 and ASTM D-2783 standards. After pass load test in four ball tester the rubbed surfaces were investigated with Scanning Electron Microscope (SEM) images. The wear test results show a decrease wear by 70–75% in case of multiwalled nanotube based mineral oil as compared with pure mineral oil. Furthermore, it has been observed that the load bearing capacity in case of multiwalled carbon nanotube based mineral oil increases by 20% as compared to pure mineral oil. A comparison in the antiwear and load bearing capacity properties of graphite and nanotube based mineral oil was studied which showed the inefficiency of graphite based lubricant over MWNT based oil. Thus, the finding would be helpful in developing new nanoparticle based lubricants.
研究了多壁碳纳米管矿物油优异的抗磨和极压性能。制备了含有不同比例MWNT (MWNT)和石墨的不同样品油。根据ASTM G99和ASTM D-2783标准对样品进行抗磨和承载能力测试。在四球试验机上通过载荷试验后,用扫描电镜(SEM)对摩擦表面进行了观察。磨损试验结果表明,与纯矿物油相比,多壁纳米管矿物油的磨损降低了70-75%。此外,已经观察到,与纯矿物油相比,多壁碳纳米管矿物油的承载能力提高了20%。对比了石墨和纳米管矿物油的抗磨性能和承载性能,发现石墨基润滑油比纳米管矿物油效率低。因此,这一发现将有助于开发新的纳米颗粒基润滑剂。
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引用次数: 37
Solid Particle Erosion of Date Palm Leaf Fiber Reinforced Polyvinyl Alcohol Composites 枣椰叶纤维增强聚乙烯醇复合材料的固体颗粒侵蚀性能
IF 2.6 Q1 Engineering Pub Date : 2014-01-22 DOI: 10.1155/2014/293953
J. Mohanty, S. N. Das, H. Das, T. K. Mahanta, S. B. Ghadei
Solid particle erosion behavior of short date palm leaf (DPL) fiber reinforced polyvinyl alcohol (PVA) composite has been studied using silica sand particles (200 ± 50 μm) as an erodent at different impingement angles (15–90°) and impact velocities (48–109 m/s). The influence of fiber content (wt% of DPL fiber) on erosion rate of PVA/DPL composite has also been investigated. The neat PVA shows maximum erosion rate at 30° impingement angle whereas PVA/DPL composites exhibit maximum erosion rate at 45° impingement angle irrespective of fiber loading showing semiductile behavior. The erosion efficiency of PVA and its composites varies from 0.735 to 16.289% for different impact velocities studied. The eroded surfaces were observed under scanning electron microscope (SEM) to understand the erosion mechanism.
研究了短枣棕榈叶(DPL)纤维增强聚乙烯醇(PVA)复合材料在不同冲击角(15 ~ 90°)和冲击速度(48 ~ 109 m/s)下的固体颗粒侵蚀行为。研究了纤维含量(DPL纤维wt%)对PVA/DPL复合材料侵蚀速率的影响。纯聚乙烯醇复合材料在30°冲击角时的冲蚀速率最大,而PVA/DPL复合材料在45°冲击角时的冲蚀速率最大,与纤维载荷无关。不同冲击速度下,PVA及其复合材料的冲蚀效率在0.735% ~ 16.289%之间。在扫描电镜下观察侵蚀面,了解侵蚀机理。
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引用次数: 17
Effect of Nanoadditives with Surfactant on the Surface Characteristics of Electroless Nickel Coating on Magnesium-Based Composites Reinforced with MWCNT 表面活性剂纳米添加剂对MWCNT增强镁基复合材料化学镀镍表面特性的影响
IF 2.6 Q1 Engineering Pub Date : 2013-12-29 DOI: 10.1155/2013/315965
R. Dhinakaran, R. Elansezhian, Arunachalam Arumugam Lalitha
An experimental investigation has been carried out on optimizing process parameters of electroless nickel-phosphorous coatings on magnesium composite reinforced with carbon nanotube. A comprehensive experimental study of electroless Ni–P coatings on magnesium composite reinforced with multiwalled carbon nanotube under specific coating conditions was performed. The electroless coating bath consists of nickel sulphate (26 g/L), sodium hypo-phosphite (30 g/L) as reducing agent, sodium acetate (16 g/L) as stabilizer, and ammonium hydrogen difluoride (8 g/L) as the complexing agent. The surfactant SLS was added in the solution for better wetting and spreading of coating on substrate. The stabilizer thiourea (1 ppm) was added in the bath to prevent decomposition of bath. Different nanoadditives such as ZnO, Al2O3, SiO with various concentrations were used in the bath and their influence on coating process characteristics were studied The nano additives such as ZnO, Al2O3, SiO were added at concentrations of 0.1%, 0.5%, 1%, and 2% in the EN bath. The output parameters such as surface roughness, microhardness, specific wear rate, and surface morphology were measured. Surface morphology was studied using scanning electron microscope. The results showed that the proposed method resulted in significant improvement on the quality of the coatings produced.
对碳纳米管增强镁复合材料化学镀镍磷涂层工艺参数的优化进行了实验研究。在特定的涂层条件下,对多壁碳纳米管增强镁复合材料化学镀Ni-P涂层进行了全面的实验研究。化学镀液由硫酸镍(26 g/L)、次亚磷酸钠(30 g/L)为还原剂、乙酸钠(16 g/L)为稳定剂、二氟化氢铵(8 g/L)为络合剂组成。在溶液中加入表面活性剂SLS,使涂层在基体上的润湿性和铺展性更好。在熔槽中加入稳定剂硫脲(1ppm),防止熔槽分解。研究了不同浓度的ZnO、Al2O3、SiO等纳米添加剂对EN镀液涂层工艺特性的影响。在EN镀液中分别添加0.1%、0.5%、1%、2%的ZnO、Al2O3、SiO等纳米添加剂。测量了输出参数,如表面粗糙度、显微硬度、比磨损率和表面形貌。用扫描电镜对其表面形貌进行了研究。结果表明,该方法可显著提高涂层的质量。
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引用次数: 17
Effect of Temperature and Electric Field on the Damping and Stiffness Characteristics of ER Fluid Short Squeeze Film Dampers 温度和电场对电流变流体短挤压膜阻尼器阻尼和刚度特性的影响
IF 2.6 Q1 Engineering Pub Date : 2013-11-21 DOI: 10.1155/2013/526428
H. Jagadish, L. Ravikumar
Squeeze film dampers are novel rotor dynamic devices used to alleviate small amplitude, large force vibrations and are used in conjunction with antifriction bearings in aircraft jet engine bearings to provide external damping as these possess very little inherent damping. Electrorheological (ER) fluids are controllable fluids in which the rheological properties of the fluid, particularly viscosity, can be controlled in accordance with the requirements of the rotor dynamic system by controlling the intensity of the applied electric field and this property can be utilized in squeeze film dampers, to provide variable stiffness and damping at a particular excitation frequency. The paper investigates the effect of temperature and electric field on the apparent viscosity and dynamic (stiffness and damping characteristics) of ER fluid (suspension of diatomite in transformer oil) using the available literature. These characteristics increase with the field as the viscosity increases with the field. However, these characteristics decrease with increase in temperature and shear strain rate as the viscosity of the fluid decreases with temperature and shear strain rate. The temperature is an important parameter as the aircraft jet engine rotors are located in a zone of high temperature gradients and the damper fluid is susceptible to large variations in temperature.
挤压膜阻尼器是一种新型的转子动力装置,用于减轻小振幅,大力振动,并与飞机喷气发动机轴承中的减摩轴承一起使用,以提供外部阻尼,因为这些轴承具有很小的固有阻尼。电流变(ER)流体是一种可控流体,其中流体的流变特性,特别是粘度,可以通过控制外加电场的强度来控制,以符合转子动力系统的要求,这种特性可以用于挤压膜阻尼器,在特定的激励频率下提供可变的刚度和阻尼。本文利用现有文献研究了温度和电场对ER流体(硅藻土在变压器油中的悬浮液)表观粘度和动态(刚度和阻尼特性)的影响。随着粘度的增加,这些特性也随着场的增加而增加。然而,随着温度和剪切应变速率的增加,这些特性降低,因为流体的粘度随温度和剪切应变速率而降低。喷气发动机转子处于高温梯度区,阻尼液易受温度变化的影响,因此温度是一个重要的参数。
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引用次数: 2
MOORA-Based Tribological Studies on Red Mud Reinforced Aluminum Metal Matrix Composites 基于moora的赤泥增强铝金属基复合材料摩擦学研究
IF 2.6 Q1 Engineering Pub Date : 2013-11-14 DOI: 10.1155/2013/213914
S. Rajesh, S. Rajakarunakaran, R. Suthakarapandian, Pitchipoo Pandian
This paper presents the findings of an experimental investigation on the effects of applied load, sliding velocity, wt.% of reinforcement and hardness of the counterface material in dry sliding wear studies performed on red mud-based aluminum metal matrix composites (MMC). The specific wear rate and the coefficient of friction are considered as the output quality characteristics. Taguchi-based L9 orthogonal array has been used to accomplish the objective of the experimental study. Analysis of variance (ANOVA) is employed to find the optimal setting and the effect of each parameter on the output performance characteristics. It has been observed that optimal factor setting for each output performance is different. In order to minimize the two responses simultaneously, multiobjective optimization based on ratio analysis (MOORA) is adopted. MOORA revealed that the optimal combination of the dry sliding wear parameters for the multiperformance characteristics of the red mud based aluminium is the set normal load at 20 N, sliding velocity 3 m/s, % of reinforcement 20%, and counterface hardness of the material 58 HRC.
本文介绍了在红泥基铝金属基复合材料(MMC)干滑动磨损研究中,施加载荷、滑动速度、增强剂wt.%和表面材料硬度影响的实验研究结果。比磨损率和摩擦系数被认为是输出质量特征。采用基于田口的L9正交阵列实现了实验研究的目的。采用方差分析(ANOVA)找出最优设置以及各参数对输出性能特征的影响。已经观察到,每个输出性能的最佳因子设置是不同的。为了使两种响应同时最小化,采用了基于比率分析的多目标优化方法。MOORA结果表明,赤泥基铝的干滑动磨损参数的最佳组合为法向载荷为20 N,滑动速度为3 m/s,增强率为20%,材料表面硬度为58 HRC。
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引用次数: 22
Optimization of Tribological Properties of Nonasbestos Brake Pad Material by Using Steel Wool 用钢丝绒优化无石棉刹车片材料的摩擦学性能
IF 2.6 Q1 Engineering Pub Date : 2013-10-23 DOI: 10.1155/2013/165859
R. Vijay, M. J. Janesh, M. Saibalaji, V. Thiyagarajan
The gradual phasing out of typical brake pad material led to the spark of extensive research in development of alternatives. Henceforth we have performed a tribological study to improve the performance characteristics of the friction product (brake pad) by using steel wool, a metallic material which has an excellent structural reinforcement property and high thermal stability which are indeed required to improve the performance of the brake pad. Under the study, five frictional composites were developed and optimized using the same ingredients in an appropriate proportion except steel wool (0%, 4%, 8%, 12%, and 16%) which is compensated by synthetic barite, and the synthesized compositions are designated as Na01 to Na05. The developed pads are tested for tribological behaviour under conventional environment in a standard pin on disc tribometer. It is observed that increase in steel wool concentration resulted in high coefficient of friction and low wear rate of pad as resulted in Na05 composition. SEM analysis of the wear surface has proved to be useful in understanding the wear behaviour of the composites.
典型的刹车片材料的逐步淘汰导致了广泛研究的火花,在发展的替代品。此后,我们进行了一项摩擦学研究,通过使用钢丝绒来改善摩擦产品(刹车片)的性能特征,钢丝绒是一种金属材料,具有优异的结构增强性能和高热稳定性,这确实是提高刹车片性能所必需的。在本研究中,除钢丝绒(0%、4%、8%、12%、16%)以合成重晶石作为补偿外,采用相同的配比对5种摩擦复合材料进行了优化,合成的组合物命名为Na01 ~ Na05。在标准销盘式摩擦计中测试了所开发的摩擦垫在常规环境下的摩擦学性能。结果表明,随着钢丝绒浓度的增加,Na05成分的摩擦系数增大,衬垫磨损率降低。磨损表面的扫描电镜分析已被证明对了解复合材料的磨损行为是有用的。
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引用次数: 26
Effect of Viscosity Variation on the Micropolar Fluid Squeeze Film Lubrication of a Short Journal Bearing 粘度变化对短轴颈轴承微极流体挤压膜润滑的影响
IF 2.6 Q1 Engineering Pub Date : 2013-10-03 DOI: 10.1155/2013/743987
N. Naduvinamani, A. K. Kadadi
A theoretical study of the effect of the viscosity variation on the squeeze film performance of a short journal bearing operating with micropolar fluid is presented. The modified Reynolds equation accounting for the viscosity variation in micropolar fluid is mathematically derived. To obtain a closed form solution, the short bearing approximation under constant load is considered. The modified Reynolds equation is solved for the fluid film pressure and then the bearing characteristics, such as obtaining the load carrying capacity and the squeeze film time. According to the results evaluated, the micropolar fluid as a lubricant improves the squeeze film characteristics and results in a longer bearing life, whereas the viscosity variation factor decreases the load carrying capacity and squeezes film time. The result is compared with the corresponding Newtonian case.
本文从理论上研究了粘度变化对微极流体短轴颈轴承挤压膜性能的影响。从数学角度推导了微极流体粘度变化的修正雷诺方程。为了得到封闭形式的解,考虑了恒载荷下的短轴承近似。通过修正雷诺方程求解流体膜压力,得到承载能力和挤压膜时间等轴承特性。结果表明,微极性流体作为润滑剂改善了挤压膜特性,延长了轴承寿命,而粘度变化系数降低了承载能力,缩短了挤压膜时间。结果与相应的牛顿情况进行了比较。
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引用次数: 10
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Advances in Tribology
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