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Optimum Groove Location of Hydrodynamic Journal Bearing Using Genetic Algorithm 基于遗传算法的流体动压滑动轴承槽位优化研究
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-06-24 DOI: 10.1155/2013/580367
L. Roy, S. Kakoty
This paper presents the various arrangements of grooving location of two-groove oil journal bearing for optimum performance. An attempt has been made to find out the effect of different configurations of two groove oil journal bearing by changing groove locations. Various groove angles that have been considered are 10°, 20°, and 30°. The Reynolds equation is solved numerically in a finite difference grid satisfying the appropriate boundary conditions. Determination of optimum performance is based on maximization of nondimensional load, flow coefficient, and mass parameter and minimization of friction variable using genetic algorithm. The results using genetic algorithm are compared with sequential quadratic programming (SQP). The two grooved bearings in general have grooves placed at diametrically opposite directions. However, the optimum groove locations, arrived at in the present work, are not diametrically opposite.
本文介绍了双槽油轴颈轴承为获得最佳性能而布置槽位的各种方法。通过改变沟槽位置,试图找出两沟槽油轴颈轴承不同配置的效果。已考虑的各种凹槽角度有10°,20°和30°。在满足适当边界条件的有限差分网格中对雷诺方程进行了数值求解。最佳性能的确定是基于无因次载荷、流量系数和质量参数的最大化和摩擦变量的最小化,采用遗传算法。将遗传算法的求解结果与序列二次规划(SQP)进行了比较。两个沟槽轴承通常在完全相反的方向上有沟槽。然而,在目前的工作中,得到的最佳槽位并不是完全相反的。
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引用次数: 25
Dry Sliding Wear Behaviour of Titanium (Grade 5) Alloy by Using Response Surface Methodology 响应面法研究5级钛合金干滑动磨损行为
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-06-05 DOI: 10.1155/2013/272106
S. Chauhan, K. Dass
The dry sliding wear behaviour of titanium (Grade 5) alloy has been investigated in order to highlight the mechanisms responsible for the poor wear resistance under different applied normal load, sliding speed, and sliding distance conditions. Design of experimental technique, that is, response surface methodology (RSM), has been used to accomplish the objective of the experimental study. The experimental plan for three factors at three levels using face-centre central composite design (CCD) has been employed. The results indicated that the specific wear rate increases with an increase in the applied normal load and sliding speed. However, it decreases with an increase in the sliding distance and a decrease in the sliding speed. The worn surfaces of the titanium alloy specimens were analyzed with the help of scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) techniques. The predicted result also shows the close agreement with the experimental results and hence the developed models could be used for prediction of wear behaviour satisfactorily.
研究了钛(5级)合金在不同的正常载荷、滑动速度和滑动距离条件下的干滑动磨损行为,以揭示导致其耐磨性差的机制。实验技术的设计,即响应面法(RSM),已被用来完成实验研究的目的。采用面-心-中心复合设计(CCD)的三因素三水平实验方案。结果表明,随载荷和滑动速度的增大,比磨损率增大。随着滑动距离的增加和滑动速度的减小,其减小。采用扫描电子显微镜(SEM)、能谱仪(EDS)和x射线衍射仪(XRD)对钛合金试样的磨损表面进行了分析。预测结果与试验结果吻合较好,可以较好地用于预测磨损行为。
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引用次数: 61
Tribology of the Head-Disk Interface 磁头-磁盘接口摩擦学
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-04-18 DOI: 10.1155/2013/574158
B. Marchon, N. Tagawa, Bo Liu, T. Karis, J. Juang
1 HGST, San Jose Research Center, 3403 Yerba Buena Road, San Jose, CA 95135, USA 2Department of Mechanical Engineering, Faculty of Engineering Science, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680, Japan 3Data Storage Institute, Agency for Science, Engineering and Research, DSI Building, 5 Engineering Drive, Singapore 117 608 4Department of Mechanical Engineering, National Taiwan University, 713 Engineering Building, No. 1, Section 4, Roosevelt Road, Taipei 10617, Taiwan
1 .美国加利福尼亚州圣何塞芳草路3403号圣何塞研究中心HGST; 2 .日本关西大学工程科学学院机械工程系,大阪水田山町3-3-35号564-8680;3 .新加坡工程大道5号科学、工程与研究局数据存储研究所,DSI大楼117 608;4 .国立台湾大学机械工程系,台北市罗斯福路4段1号713工程大楼
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引用次数: 1
A Description of Multiscale Modeling for the Head-Disk Interface Focusing on Bottom-Level Lubricant and Carbon Overcoat Models 以底层润滑剂和碳涂层模型为重点的磁碟界面多尺度建模方法
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-04-10 DOI: 10.1155/2013/794151
M. Jhon, P. Chung, Robert Smith, L. Biegler
The challenges in designing future head disk interface (HDI) demand efficient theoretical modeling tools with flexibility in investigating various combinations of perfluoropolyether (PFPE) and carbon overcoat (COC) materials. For broad range of time and length scales, we developed multiscale/multiphysical modeling approach, which can bring paradigm-shifting improvements in advanced HDI design. In this paper, we introduce our multiscale modeling methodology with an effective strategic framework for the HDI system. Our multiscale methodology in this paper adopts a bottom to top approach beginning with the high-resolution modeling, which describes the intramolecular/intermolecular PFPE-COC degrees of freedom governing the functional oligomeric molecular conformations on the carbon surfaces. By introducing methodology for integrating atomistic/molecular/mesoscale levels via coarse-graining procedures, we investigated static and dynamic properties of PFPE-COC combinations with various molecular architectures. By bridging the atomistic and molecular scales, we are able to systematically incorporate first-principle physics into molecular models, thereby demonstrating a pathway for designing materials based on molecular architecture. We also discussed future materials (e.g., graphene for COC, star-like PFPEs) and systems (e.g., heat-assisted magnetic recording (HAMR)) with higher scale modeling methodology, which enables the incorporation of molecular/mesoscale information into the continuum scale models.
设计未来磁头磁盘接口(HDI)的挑战需要高效的理论建模工具,并且能够灵活地研究全氟聚醚(PFPE)和碳涂层(COC)材料的各种组合。对于大范围的时间和长度尺度,我们开发了多尺度/多物理模型方法,可以为高级HDI设计带来范式转换。在本文中,我们介绍了我们的多尺度建模方法,并为HDI系统提供了有效的战略框架。本文的多尺度方法采用从下到上的方法,从高分辨率建模开始,描述了分子内/分子间PFPE-COC的自由度,这些自由度控制着碳表面上的功能性低聚分子构象。通过引入通过粗粒度程序整合原子/分子/中尺度水平的方法,我们研究了具有不同分子结构的PFPE-COC组合的静态和动态特性。通过连接原子和分子尺度,我们能够系统地将第一性物理原理纳入分子模型,从而展示了基于分子结构设计材料的途径。我们还讨论了未来的材料(例如,用于COC的石墨烯,星形pfpe)和系统(例如,热辅助磁记录(HAMR))与更高尺度建模方法,这使得分子/中尺度信息整合到连续尺度模型中。
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引用次数: 5
Mechanical hybrid KERS based on toroidal traction drives: An example of smart tribological design to improve terrestrial vehicle performance 基于环形牵引驱动的机械混合动力KERS:智能摩擦学设计的一个例子,以提高地面车辆性能
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-03-25 DOI: 10.1155/2013/918387
F. Bottiglione, G. Carbone, L. D. Novellis, L. Mangialardi, G. Mantriota
We analyse in terms of efficiency and traction capabilities a recently patented traction drive, referred to as the double roller full-toroidal variator (DFTV). We compare its performance with the single roller full-toroidal variator (SFTV) and the single roller half-toroidal variator (SHTV). Modeling of these variators involves challenging tribological issues; the traction and efficiency performances depend on tribological phenomena occurring at the interface between rollers and disks, where the lubricant undergoes very severe elastohydrodynamic lubrication regimes. Interestingly, the DFTV shows an improvement of the mechanical efficiency over a wide range of transmission ratios and in particular at the unit speed ratio as in such conditions in which the DFTV allows for zero-spin, thus strongly enhancing its traction capabilities. The very high mechanical efficiency and traction performances of the DFTV are exploited to investigate the performance of a flywheel-based Kinetic Energy Recovery System (KERS), where the efficiency of the variator plays an important role in determining the overall energy recovery performance. The energy boost capabilities and the round-trip efficiency are calculated for the three different variators considered in this study. The results suggest that the energy recovery potential of the mechanical KERS can be improved with a proper choice of the variator.
我们从效率和牵引能力方面分析了最近获得专利的牵引驱动器,即双滚轮全环形变压器(DFTV)。将其性能与单辊全环面变换器(SFTV)和单辊半环面变换器(SHTV)进行了比较。这些变量的建模涉及具有挑战性的摩擦学问题;牵引力和效率性能取决于在滚轮和盘之间的界面上发生的摩擦学现象,在那里润滑剂经历了非常严格的弹流动力润滑制度。有趣的是,DFTV在大传动比范围内表现出了机械效率的提高,特别是在单位速比下,因为DFTV允许零自旋,因此大大提高了其牵引能力。利用DFTV极高的机械效率和牵引性能来研究基于飞轮的动能回收系统(KERS)的性能,其中变量的效率在决定整体能量回收性能方面起着重要作用。本文计算了三种不同变量下的能量提升能力和往返效率。结果表明,合理选择变量可以提高机械式液压泵的能量回收潜力。
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引用次数: 17
Effect of Nitrogen Implantation on Metal Transfer during Sliding Wear under Ambient Conditions 环境条件下氮注入对滑动磨损过程中金属转移的影响
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-03-21 DOI: 10.1155/2013/492858
L. Autry, H. Marcus
Nitrogen implantation in Interstitial-Free steel was evaluated for its impact on metal transfer and 1100 Al rider wear. It was determined that nitrogen implantation reduced metal transfer in a trend that increased with dose; the Archard wear coefficient reductions of two orders of magnitude were achieved using a dose of 2e17 ions/cm2, 100 kV. Cold-rolling the steel and making volumetric wear measurements of the Al-rider determined that the hardness of the harder material had little impact on volumetric wear or friction. Nitrogen implantation had chemically affected the tribological process studied in two ways: directly reducing the rider wear and reducing the fraction of rider wear that ended up sticking to the ISF steel surface. The structure of the nitrogen in the ISF steel did not affect the tribological behavior because no differences in friction/wear measurements were detected after postimplantation heat treating to decompose the as-implanted e-Fe3N to γ-Fe4N. The fraction of rider-wear sticking to the steel depended primarily on the near-surface nitrogen content. Covariance analysis of the debris oxygen and nitrogen contents indicated that nitrogen implantation enhanced the tribo-oxidation process with reference to the unimplanted material. As a result, the reduction in metal transfer was likely related to the observed tribo-oxidation in addition to the introduction of nitride wear elements into the debris. The primary Al rider wear mechanism was stick-slip, and implantation reduced the friction and friction noise associated with that wear mechanism. Calculations based on the Tabor junction growth formula indicate that the mitigation of the stick-slip mechanism resulted from a reduced adhesive strength at the interface during the sticking phase.
研究了无间隙钢氮注入对金属转移和1100 Al衬垫磨损的影响。结果表明,氮注入对金属转移有随剂量增加而增加的趋势;使用2e17离子/cm2, 100 kV的剂量时,Archard磨损系数降低了两个数量级。对钢进行冷轧并对Al-rider进行体积磨损测量,确定较硬材料的硬度对体积磨损或摩擦的影响很小。氮注入通过两种方式对摩擦过程产生化学影响:直接减少托座磨损和减少托座磨损最终粘附在ISF钢表面的比例。氮的结构对ISF钢的摩擦学行为没有影响,因为在植入后热处理将植入的e-Fe3N分解为γ-Fe4N后,摩擦磨损测量结果没有变化。骑手磨损物粘附在钢上的比例主要取决于近表面氮含量。对碎屑氧、氮含量的协方差分析表明,相对于未注入的材料,注入氮气增强了摩擦氧化过程。因此,金属转移的减少可能与观察到的摩擦氧化有关,此外还有氮化物磨损元素进入碎片。Al衬垫的主要磨损机制是粘滑磨损,注入降低了与粘滑磨损机制相关的摩擦和摩擦噪声。基于Tabor结生长公式的计算表明,粘滑机制的缓解是由于粘接阶段界面的粘接强度降低所致。
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引用次数: 3
The Head-Disk Interface Roadmap to an Areal Density of Tbit/in2 面密度为Tbit/in2的磁头-磁盘接口路线图
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-03-20 DOI: 10.1155/2013/521086
B. Marchon, T. Pitchford, Y. Hsia, S. Gangopadhyay
This paper reviews the state of the head-disk interface (HDI) technology, and more particularly the head-medium spacing (HMS), for today’s and future hard-disk drives. Current storage areal density on a disk surface is fast approaching the one terabit per square inch mark, although the compound annual growth rate has reduced considerably from ~100%/annum in the late 1990s to 20–30% today. This rate is now lower than the historical, Moore’s law equivalent of ~40%/annum. A necessary enabler to a high areal density is the HMS, or the distance from the bottom of the read sensor on the flying head to the top of the magnetic medium on the rotating disk. This paper describes the various components of the HMS and various scenarios and challenges on how to achieve a goal of 4.0–4.5 nm for the 4 Tbit/in2 density point. Special considerations will also be given to the implication of disruptive technologies such as sealing the drive in an inert atmosphere and novel recording schemes such as bit patterned media and heat assisted magnetic recording.
本文综述了当前和未来硬盘驱动器的磁头-磁盘接口(HDI)技术的现状,特别是磁头-介质间距(HMS)技术。目前磁盘表面的存储面积密度正迅速接近每平方英寸1太比特,尽管复合年增长率已从20世纪90年代末的每年约100%大幅下降到今天的20-30%。这一速率现在低于历史上摩尔定律的约40%/年。实现高面密度的一个必要因素是HMS,即从飞头上读取传感器的底部到旋转磁盘上磁介质顶部的距离。本文描述了HMS的各个组成部分,以及如何实现4 Tbit/in2密度点的4.0-4.5 nm目标的各种场景和挑战。还将特别考虑破坏性技术的影响,如在惰性气氛中密封驱动器和新的记录方案,如位图案介质和热辅助磁记录。
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引用次数: 108
A Correlative Defect Analyzer Combining Glide Test with Atomic Force Microscope 滑动试验与原子力显微镜相结合的相关缺陷分析仪
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-03-19 DOI: 10.1155/2013/657363
Jizhong He
We have developed a novel instrument combining a glide tester with an Atomic Force Microscope (AFM) for hard disk drive (HDD) media defect test and analysis. The sample stays on the same test spindle during both glide test and AFM imaging without losing the relevant coordinates. This enables an in situ evaluation with the high-resolution AFM of the defects detected by the glide test. The ability for the immediate follow-on AFM analysis solves the problem of relocating the defects quickly and accurately in the current workflow. The tool is furnished with other functions such as scribing, optical imaging, and head burnishing. Typical data generated from the tool are shown at the end of the paper. It is further demonstrated that novel experiments can be carried out on the platform by taking advantage of the correlative capabilities of the tool.
我们开发了一种将滑动测试仪与原子力显微镜(AFM)相结合的新型仪器,用于硬盘驱动器(HDD)介质缺陷的测试和分析。在滑动测试和AFM成像期间,样品保持在相同的测试主轴上,而不会丢失相关坐标。这使得用高分辨率原子力显微镜对滑动测试中检测到的缺陷进行原位评估成为可能。即时跟踪AFM分析的能力解决了在当前工作流程中快速准确地定位缺陷的问题。该工具还具有其他功能,如划线,光学成像和头部抛光。本文的最后显示了该工具生成的典型数据。进一步证明,利用该工具的相关功能,可以在平台上进行新颖的实验。
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引用次数: 1
A Clue to Understand Environmental Influence on Friction and Wear of Diamond-Like Nanocomposite Thin Film 了解环境对类金刚石纳米复合材料薄膜摩擦磨损影响的线索
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-03-04 DOI: 10.1155/2013/352387
Sukhendu Jana, Sayan Das, U. Gangopadhyay, A. Mondal, P. Ghosh
The wear and friction of diamond-like nanocomposite (DLN) film have been investigated in air with different relative humidity (RH), under deionized (DI) water and saline solution. The structure of the film has been characterized by Fourier transform infrared (FTIR), Raman spectroscopy, and scanning electron microscope (SEM). The result shows two interpenetrating network structure: a–C:H and a–Si:O, and they are interpenetrated by Si–C bonding. The tribological performance has been measured using ball-on-disc tribometer with tungsten carbide ball as counterbody at 10 N normal load. Results show that with increasing relative humidity (RH) from 35% to 80%, the coefficient of friction (COF) increases gradually from 0.005 to 0.074, whereas with increasing RH the wear factor decreases from mm3/Nm and attains a minimum value of mm3/Nm at 50% RH. With further increase of RH the wear factor increases again. Moreover, in DI water and especially in saline solution, both the COF and wear factor have been found to be significantly low. A clue has been interpreted to understand environmental dependency, considering the effect of surface dangling bonds, charge transfer, and chemical interactions.
研究了类金刚石纳米复合材料(DLN)薄膜在不同相对湿度(RH)空气、去离子水(DI)和生理盐水中的磨损和摩擦。利用傅里叶变换红外(FTIR)、拉曼光谱(Raman spectroscopy)和扫描电子显微镜(SEM)对膜的结构进行了表征。结果显示出a-C:H和a-Si:O两种互穿网络结构,它们是通过Si-C键互穿的。在10 N的法向载荷下,采用碳化钨球为摩擦体的球盘式摩擦计测量了其摩擦学性能。结果表明:随着相对湿度(RH)从35%增加到80%,摩擦系数(COF)从0.005逐渐增加到0.074;随着相对湿度的增加,磨损系数从mm3/Nm逐渐减小,在相对湿度为50%时达到最小值mm3/Nm;随着相对湿度的进一步增大,磨损系数再次增大。此外,在去离子水中,特别是在生理盐水中,COF和磨损系数都明显较低。考虑到表面悬垂键、电荷转移和化学相互作用的影响,一条线索被解释为理解环境依赖性。
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引用次数: 16
Contact Thermal Analysis and Wear Simulation of a Brake Block 制动块接触热分析及磨损仿真
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2013-02-27 DOI: 10.1155/2013/878274
Nandor Bekesi, K. Varadi
The present paper describes an experimental test and a coupled contact-thermal-wear analysis of a railway wheel/brake block system through the braking process. During the test, the friction, the generated heat, and the wear were evaluated. It was found that the contact between the brake block and the wheel occurs in relatively small and slowly moving hot spots, caused by the wear and the thermal effects. A coupled simulation method was developed including numerical frictional contact, transient thermal and incremental wear calculations. In the 3D simulation, the effects of the friction, the thermal expansion, the wear, and the temperature-dependent material properties were also considered. A good agreement was found between the results of the test and the calculations, both for the thermal and wear results. The proposed method is suitable for modelling the slowly oscillating wear caused by the thermal expansions in the contact area.
本文介绍了铁路车轮/制动块系统在制动过程中的试验测试和接触-热-磨损耦合分析。在测试过程中,对摩擦、产生的热量和磨损进行了评估。研究发现,制动块与车轮之间的接触发生在相对较小且缓慢移动的热点上,这是由于磨损和热效应造成的。建立了一种包括摩擦接触数值计算、瞬态热计算和增量磨损计算的耦合仿真方法。在三维模拟中,还考虑了摩擦、热膨胀、磨损和温度相关材料性能的影响。在热磨损结果方面,试验结果与计算结果吻合良好。该方法适用于模拟由接触区热膨胀引起的慢振荡磨损。
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引用次数: 7
期刊
Advances in Tribology
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