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Role of Silicon Dioxide Filler on Mechanical and Dry Sliding Wear Behaviour of Glass-Epoxy Composites 二氧化硅填料对玻璃-环氧复合材料力学和干滑动磨损性能的影响
IF 2.6 Q1 Engineering Pub Date : 2013-09-25 DOI: 10.1155/2013/324952
N. Anjum, S. A. Prasad, B. Suresha
The mechanical properties and dry sliding wear behaviour of glass fabric reinforced epoxy (G-E) composite with varying weight percentage of silicon dioxide (SiO2) filler have been studied in the present work. The influence of sliding distance, velocity, and applied normal load on dry sliding wear behaviour has been considered using Taguchi's L9 orthogonal array. Addition of SiO2 increased the density, hardness, flexural, and impact strengths of G-E composite. Results of dry sliding wear tests showed increasing wear volume with increase in sliding distance, load, and sliding velocity for G-E and SiO2 filled G-E composites. Taguchi's results indicate that the sliding distance played a significant role followed by applied load, sliding velocity, and SiO2 loading. Scanning electron micrographs of the worn surfaces of composite samples at different test parameters show smooth surface, microploughing, and fine grooves under low load and velocity. However, severe damage of matrix with debonding and fiber breakage was seen at high load and velocity especially in unfilled G-E composite.
本文研究了二氧化硅(SiO2)填充量不同的玻璃纤维增强环氧树脂(G-E)复合材料的力学性能和干滑动磨损性能。使用田口L9正交阵列研究了滑动距离、速度和施加的正常载荷对干滑动磨损行为的影响。SiO2的加入提高了G-E复合材料的密度、硬度、抗弯强度和冲击强度。干滑动磨损试验结果表明,G-E和SiO2填充G-E复合材料的磨损量随着滑动距离、载荷和滑动速度的增加而增加。Taguchi的研究结果表明,滑动距离的影响最为显著,其次是外加载荷、滑动速度和SiO2载荷。在不同试验参数下,复合材料试样的磨损表面扫描电镜显示,在低载荷和低速度下,复合材料表面光滑,微犁耕,有细小的沟槽。然而,在高载荷和高速度下,特别是在未填充的G-E复合材料中,基体出现了严重的脱粘和纤维断裂损伤。
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引用次数: 31
Frictional Effects on Gear Tooth Contact Analysis 摩擦对齿轮齿接触的影响分析
IF 2.6 Q1 Engineering Pub Date : 2013-07-30 DOI: 10.1155/2013/181048
Zheng Li, K. Mao
The present paper concentrates on the investigations regarding the situations of frictional shear stress of gear teeth and the relevant frictional effects on bending stresses and transmission error in gear meshing. Sliding friction is one of the major reasons causing gear failure and vibration; the adequate consideration of frictional effects is essential for understanding gear contact behavior accurately. An analysis of tooth frictional effect on gear performance in spur gear is presented using finite element method. Nonlinear finite element model for gear tooth contact with rolling/sliding is then developed. The contact zones for multiple tooth pairs are identified and the associated integration situation is derived. The illustrated bending stress and transmission error results with static and dynamic boundary conditions indicate the significant effects due to the sliding friction between the surfaces of contacted gear teeth, and the friction effect can not be ignored. To understand the particular static and dynamic frictional effects on gear tooth contact analysis, some significant phenomena of gained results will also be discussed. The potentially significant contribution of tooth frictional shear stress is presented, particularly in the case of gear tooth contact analysis with both static and dynamic boundary conditions.
本文着重研究了齿轮啮合时齿间的摩擦剪切应力情况,以及摩擦对齿轮啮合时弯曲应力和传动误差的影响。滑动摩擦是造成齿轮失效和振动的主要原因之一;充分考虑摩擦效应对于准确理解齿轮接触行为至关重要。采用有限元方法分析了直齿直齿轮齿间摩擦对齿轮性能的影响。建立了齿轮滚动/滑动接触的非线性有限元模型。识别了多齿对的接触区域,导出了相应的集成情况。所示的静态和动态边界条件下的弯曲应力和传动误差结果表明,接触齿轮齿面之间的滑动摩擦对齿轮的弯曲应力和传动误差有显著影响,且摩擦效应不可忽视。为了理解静、动摩擦对齿轮齿接触分析的特殊影响,还将讨论所得结果中的一些重要现象。提出了齿面摩擦剪切应力的潜在重要贡献,特别是在静态和动态边界条件下齿轮齿面接触分析的情况下。
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引用次数: 15
Contact Mechanics of Rough Spheres: Crossover from Fractal to Hertzian Behavior 粗糙球体的接触力学:从分形到赫兹行为的交叉
IF 2.6 Q1 Engineering Pub Date : 2013-07-18 DOI: 10.1155/2013/974178
R. Pohrt, V. Popov
We investigate the normal contact stiffness in a contact of a rough sphere with an elastic half-space using 3D boundary element calculations. For small normal forces, it is found that the stiffness behaves according to the law of Pohrt/Popov for nominally flat self-affine surfaces, while for higher normal forces, there is a transition to Hertzian behavior. A new analytical model is derived describing the contact behavior at any force.
利用三维边界元计算方法研究了粗糙球与弹性半空间接触时的法向接触刚度。对于较小的法向力,发现其刚度在名义上平坦的自仿射表面上符合Pohrt/Popov定律,而对于较大的法向力,则过渡到赫兹行为。导出了一种新的解析模型,描述了在任何力作用下的接触行为。
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引用次数: 40
Optimum Groove Location of Hydrodynamic Journal Bearing Using Genetic Algorithm 基于遗传算法的流体动压滑动轴承槽位优化研究
IF 2.6 Q1 Engineering Pub Date : 2013-06-24 DOI: 10.1155/2013/580367
L. Roy, S. Kakoty
This paper presents the various arrangements of grooving location of two-groove oil journal bearing for optimum performance. An attempt has been made to find out the effect of different configurations of two groove oil journal bearing by changing groove locations. Various groove angles that have been considered are 10°, 20°, and 30°. The Reynolds equation is solved numerically in a finite difference grid satisfying the appropriate boundary conditions. Determination of optimum performance is based on maximization of nondimensional load, flow coefficient, and mass parameter and minimization of friction variable using genetic algorithm. The results using genetic algorithm are compared with sequential quadratic programming (SQP). The two grooved bearings in general have grooves placed at diametrically opposite directions. However, the optimum groove locations, arrived at in the present work, are not diametrically opposite.
本文介绍了双槽油轴颈轴承为获得最佳性能而布置槽位的各种方法。通过改变沟槽位置,试图找出两沟槽油轴颈轴承不同配置的效果。已考虑的各种凹槽角度有10°,20°和30°。在满足适当边界条件的有限差分网格中对雷诺方程进行了数值求解。最佳性能的确定是基于无因次载荷、流量系数和质量参数的最大化和摩擦变量的最小化,采用遗传算法。将遗传算法的求解结果与序列二次规划(SQP)进行了比较。两个沟槽轴承通常在完全相反的方向上有沟槽。然而,在目前的工作中,得到的最佳槽位并不是完全相反的。
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引用次数: 25
Dry Sliding Wear Behaviour of Titanium (Grade 5) Alloy by Using Response Surface Methodology 响应面法研究5级钛合金干滑动磨损行为
IF 2.6 Q1 Engineering Pub Date : 2013-06-05 DOI: 10.1155/2013/272106
S. Chauhan, K. Dass
The dry sliding wear behaviour of titanium (Grade 5) alloy has been investigated in order to highlight the mechanisms responsible for the poor wear resistance under different applied normal load, sliding speed, and sliding distance conditions. Design of experimental technique, that is, response surface methodology (RSM), has been used to accomplish the objective of the experimental study. The experimental plan for three factors at three levels using face-centre central composite design (CCD) has been employed. The results indicated that the specific wear rate increases with an increase in the applied normal load and sliding speed. However, it decreases with an increase in the sliding distance and a decrease in the sliding speed. The worn surfaces of the titanium alloy specimens were analyzed with the help of scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) techniques. The predicted result also shows the close agreement with the experimental results and hence the developed models could be used for prediction of wear behaviour satisfactorily.
研究了钛(5级)合金在不同的正常载荷、滑动速度和滑动距离条件下的干滑动磨损行为,以揭示导致其耐磨性差的机制。实验技术的设计,即响应面法(RSM),已被用来完成实验研究的目的。采用面-心-中心复合设计(CCD)的三因素三水平实验方案。结果表明,随载荷和滑动速度的增大,比磨损率增大。随着滑动距离的增加和滑动速度的减小,其减小。采用扫描电子显微镜(SEM)、能谱仪(EDS)和x射线衍射仪(XRD)对钛合金试样的磨损表面进行了分析。预测结果与试验结果吻合较好,可以较好地用于预测磨损行为。
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引用次数: 61
Tribology of the Head-Disk Interface 磁头-磁盘接口摩擦学
IF 2.6 Q1 Engineering Pub Date : 2013-04-18 DOI: 10.1155/2013/574158
B. Marchon, N. Tagawa, Bo Liu, T. Karis, J. Juang
1 HGST, San Jose Research Center, 3403 Yerba Buena Road, San Jose, CA 95135, USA 2Department of Mechanical Engineering, Faculty of Engineering Science, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680, Japan 3Data Storage Institute, Agency for Science, Engineering and Research, DSI Building, 5 Engineering Drive, Singapore 117 608 4Department of Mechanical Engineering, National Taiwan University, 713 Engineering Building, No. 1, Section 4, Roosevelt Road, Taipei 10617, Taiwan
1 .美国加利福尼亚州圣何塞芳草路3403号圣何塞研究中心HGST; 2 .日本关西大学工程科学学院机械工程系,大阪水田山町3-3-35号564-8680;3 .新加坡工程大道5号科学、工程与研究局数据存储研究所,DSI大楼117 608;4 .国立台湾大学机械工程系,台北市罗斯福路4段1号713工程大楼
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引用次数: 1
A Description of Multiscale Modeling for the Head-Disk Interface Focusing on Bottom-Level Lubricant and Carbon Overcoat Models 以底层润滑剂和碳涂层模型为重点的磁碟界面多尺度建模方法
IF 2.6 Q1 Engineering Pub Date : 2013-04-10 DOI: 10.1155/2013/794151
M. Jhon, P. Chung, Robert Smith, L. Biegler
The challenges in designing future head disk interface (HDI) demand efficient theoretical modeling tools with flexibility in investigating various combinations of perfluoropolyether (PFPE) and carbon overcoat (COC) materials. For broad range of time and length scales, we developed multiscale/multiphysical modeling approach, which can bring paradigm-shifting improvements in advanced HDI design. In this paper, we introduce our multiscale modeling methodology with an effective strategic framework for the HDI system. Our multiscale methodology in this paper adopts a bottom to top approach beginning with the high-resolution modeling, which describes the intramolecular/intermolecular PFPE-COC degrees of freedom governing the functional oligomeric molecular conformations on the carbon surfaces. By introducing methodology for integrating atomistic/molecular/mesoscale levels via coarse-graining procedures, we investigated static and dynamic properties of PFPE-COC combinations with various molecular architectures. By bridging the atomistic and molecular scales, we are able to systematically incorporate first-principle physics into molecular models, thereby demonstrating a pathway for designing materials based on molecular architecture. We also discussed future materials (e.g., graphene for COC, star-like PFPEs) and systems (e.g., heat-assisted magnetic recording (HAMR)) with higher scale modeling methodology, which enables the incorporation of molecular/mesoscale information into the continuum scale models.
设计未来磁头磁盘接口(HDI)的挑战需要高效的理论建模工具,并且能够灵活地研究全氟聚醚(PFPE)和碳涂层(COC)材料的各种组合。对于大范围的时间和长度尺度,我们开发了多尺度/多物理模型方法,可以为高级HDI设计带来范式转换。在本文中,我们介绍了我们的多尺度建模方法,并为HDI系统提供了有效的战略框架。本文的多尺度方法采用从下到上的方法,从高分辨率建模开始,描述了分子内/分子间PFPE-COC的自由度,这些自由度控制着碳表面上的功能性低聚分子构象。通过引入通过粗粒度程序整合原子/分子/中尺度水平的方法,我们研究了具有不同分子结构的PFPE-COC组合的静态和动态特性。通过连接原子和分子尺度,我们能够系统地将第一性物理原理纳入分子模型,从而展示了基于分子结构设计材料的途径。我们还讨论了未来的材料(例如,用于COC的石墨烯,星形pfpe)和系统(例如,热辅助磁记录(HAMR))与更高尺度建模方法,这使得分子/中尺度信息整合到连续尺度模型中。
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引用次数: 5
Mechanical hybrid KERS based on toroidal traction drives: An example of smart tribological design to improve terrestrial vehicle performance 基于环形牵引驱动的机械混合动力KERS:智能摩擦学设计的一个例子,以提高地面车辆性能
IF 2.6 Q1 Engineering Pub Date : 2013-03-25 DOI: 10.1155/2013/918387
F. Bottiglione, G. Carbone, L. D. Novellis, L. Mangialardi, G. Mantriota
We analyse in terms of efficiency and traction capabilities a recently patented traction drive, referred to as the double roller full-toroidal variator (DFTV). We compare its performance with the single roller full-toroidal variator (SFTV) and the single roller half-toroidal variator (SHTV). Modeling of these variators involves challenging tribological issues; the traction and efficiency performances depend on tribological phenomena occurring at the interface between rollers and disks, where the lubricant undergoes very severe elastohydrodynamic lubrication regimes. Interestingly, the DFTV shows an improvement of the mechanical efficiency over a wide range of transmission ratios and in particular at the unit speed ratio as in such conditions in which the DFTV allows for zero-spin, thus strongly enhancing its traction capabilities. The very high mechanical efficiency and traction performances of the DFTV are exploited to investigate the performance of a flywheel-based Kinetic Energy Recovery System (KERS), where the efficiency of the variator plays an important role in determining the overall energy recovery performance. The energy boost capabilities and the round-trip efficiency are calculated for the three different variators considered in this study. The results suggest that the energy recovery potential of the mechanical KERS can be improved with a proper choice of the variator.
我们从效率和牵引能力方面分析了最近获得专利的牵引驱动器,即双滚轮全环形变压器(DFTV)。将其性能与单辊全环面变换器(SFTV)和单辊半环面变换器(SHTV)进行了比较。这些变量的建模涉及具有挑战性的摩擦学问题;牵引力和效率性能取决于在滚轮和盘之间的界面上发生的摩擦学现象,在那里润滑剂经历了非常严格的弹流动力润滑制度。有趣的是,DFTV在大传动比范围内表现出了机械效率的提高,特别是在单位速比下,因为DFTV允许零自旋,因此大大提高了其牵引能力。利用DFTV极高的机械效率和牵引性能来研究基于飞轮的动能回收系统(KERS)的性能,其中变量的效率在决定整体能量回收性能方面起着重要作用。本文计算了三种不同变量下的能量提升能力和往返效率。结果表明,合理选择变量可以提高机械式液压泵的能量回收潜力。
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引用次数: 17
Effect of Nitrogen Implantation on Metal Transfer during Sliding Wear under Ambient Conditions 环境条件下氮注入对滑动磨损过程中金属转移的影响
IF 2.6 Q1 Engineering Pub Date : 2013-03-21 DOI: 10.1155/2013/492858
L. Autry, H. Marcus
Nitrogen implantation in Interstitial-Free steel was evaluated for its impact on metal transfer and 1100 Al rider wear. It was determined that nitrogen implantation reduced metal transfer in a trend that increased with dose; the Archard wear coefficient reductions of two orders of magnitude were achieved using a dose of 2e17 ions/cm2, 100 kV. Cold-rolling the steel and making volumetric wear measurements of the Al-rider determined that the hardness of the harder material had little impact on volumetric wear or friction. Nitrogen implantation had chemically affected the tribological process studied in two ways: directly reducing the rider wear and reducing the fraction of rider wear that ended up sticking to the ISF steel surface. The structure of the nitrogen in the ISF steel did not affect the tribological behavior because no differences in friction/wear measurements were detected after postimplantation heat treating to decompose the as-implanted e-Fe3N to γ-Fe4N. The fraction of rider-wear sticking to the steel depended primarily on the near-surface nitrogen content. Covariance analysis of the debris oxygen and nitrogen contents indicated that nitrogen implantation enhanced the tribo-oxidation process with reference to the unimplanted material. As a result, the reduction in metal transfer was likely related to the observed tribo-oxidation in addition to the introduction of nitride wear elements into the debris. The primary Al rider wear mechanism was stick-slip, and implantation reduced the friction and friction noise associated with that wear mechanism. Calculations based on the Tabor junction growth formula indicate that the mitigation of the stick-slip mechanism resulted from a reduced adhesive strength at the interface during the sticking phase.
研究了无间隙钢氮注入对金属转移和1100 Al衬垫磨损的影响。结果表明,氮注入对金属转移有随剂量增加而增加的趋势;使用2e17离子/cm2, 100 kV的剂量时,Archard磨损系数降低了两个数量级。对钢进行冷轧并对Al-rider进行体积磨损测量,确定较硬材料的硬度对体积磨损或摩擦的影响很小。氮注入通过两种方式对摩擦过程产生化学影响:直接减少托座磨损和减少托座磨损最终粘附在ISF钢表面的比例。氮的结构对ISF钢的摩擦学行为没有影响,因为在植入后热处理将植入的e-Fe3N分解为γ-Fe4N后,摩擦磨损测量结果没有变化。骑手磨损物粘附在钢上的比例主要取决于近表面氮含量。对碎屑氧、氮含量的协方差分析表明,相对于未注入的材料,注入氮气增强了摩擦氧化过程。因此,金属转移的减少可能与观察到的摩擦氧化有关,此外还有氮化物磨损元素进入碎片。Al衬垫的主要磨损机制是粘滑磨损,注入降低了与粘滑磨损机制相关的摩擦和摩擦噪声。基于Tabor结生长公式的计算表明,粘滑机制的缓解是由于粘接阶段界面的粘接强度降低所致。
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引用次数: 3
The Head-Disk Interface Roadmap to an Areal Density of Tbit/in2 面密度为Tbit/in2的磁头-磁盘接口路线图
IF 2.6 Q1 Engineering Pub Date : 2013-03-20 DOI: 10.1155/2013/521086
B. Marchon, T. Pitchford, Y. Hsia, S. Gangopadhyay
This paper reviews the state of the head-disk interface (HDI) technology, and more particularly the head-medium spacing (HMS), for today’s and future hard-disk drives. Current storage areal density on a disk surface is fast approaching the one terabit per square inch mark, although the compound annual growth rate has reduced considerably from ~100%/annum in the late 1990s to 20–30% today. This rate is now lower than the historical, Moore’s law equivalent of ~40%/annum. A necessary enabler to a high areal density is the HMS, or the distance from the bottom of the read sensor on the flying head to the top of the magnetic medium on the rotating disk. This paper describes the various components of the HMS and various scenarios and challenges on how to achieve a goal of 4.0–4.5 nm for the 4 Tbit/in2 density point. Special considerations will also be given to the implication of disruptive technologies such as sealing the drive in an inert atmosphere and novel recording schemes such as bit patterned media and heat assisted magnetic recording.
本文综述了当前和未来硬盘驱动器的磁头-磁盘接口(HDI)技术的现状,特别是磁头-介质间距(HMS)技术。目前磁盘表面的存储面积密度正迅速接近每平方英寸1太比特,尽管复合年增长率已从20世纪90年代末的每年约100%大幅下降到今天的20-30%。这一速率现在低于历史上摩尔定律的约40%/年。实现高面密度的一个必要因素是HMS,即从飞头上读取传感器的底部到旋转磁盘上磁介质顶部的距离。本文描述了HMS的各个组成部分,以及如何实现4 Tbit/in2密度点的4.0-4.5 nm目标的各种场景和挑战。还将特别考虑破坏性技术的影响,如在惰性气氛中密封驱动器和新的记录方案,如位图案介质和热辅助磁记录。
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引用次数: 108
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Advances in Tribology
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