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Verification and Validation of Rotating Machinery Using Digital Twin 基于数字孪生的旋转机械的验证与验证
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-30 DOI: 10.1115/1.4063892
Yasar Yanik, Stephen Ekwaro-Osire, João Paulo Dias, Edgard H. Porto, Diogo Alves, Tiago H Machado, Gregory Bregion Daniel, Helio Fiori de Castro, Katia Lucchesi Cavalca
Abstract Rotating machinery has extensive usage in industrial applications being either the main equipment (power plants) or auxiliary equipment (oil and gas exploitation). These are extremely complex systems that characteristically demand expensive maintenance programs, due to the high costs involved in an eventual shutdown. Consequently, critical faults diagnosis and prognosis are essential in the operation condition of those systems. Fault identification and classification criticality demand a robust verification of the codes and calculations, as well as a discerning validation of the numerical models used for rotating machinery. Hence, verification and validation (V&V) are an essential initial service for a digital twin (DT) so it may offer some advantages in this application. In this context, the following research question is proposed: Does V&V using DT improve data access and reduce the effort of data exchange? The following objectives are created to address the research question: perform a code verification, conduct the calculation verification, validate the models using two different validation approaches 1 and 2, and demonstrate easy access to asset data. For this study, two hydrodynamic bearings and a non-central disk were considered, representing a laboratory experimental setup. The validation metric requirement is promisingly satisfied for the disk and the bearings according to the validation approaches 1 and 2. Furthermore, validation approach 2 generates even more successful results than approach 1. Accurate estimation and reliable interpretation of the numerical model outcomes guarantee the DT application for future fault diagnosis and prognosis.
旋转机械在工业应用中有着广泛的用途,无论是作为主要设备(发电厂)还是辅助设备(石油和天然气开采)。这些都是极其复杂的系统,由于最终关闭所涉及的高成本,通常需要昂贵的维护计划。因此,关键故障的诊断和预测对这些系统的运行状况至关重要。故障识别和分类临界要求对代码和计算进行强有力的验证,以及对用于旋转机械的数值模型进行识别验证。因此,验证和确认(V&V)是数字孪生(DT)的基本初始服务,因此它可能在此应用程序中提供一些优势。在此背景下,提出以下研究问题:使用DT的V&V是否改善了数据访问并减少了数据交换的工作量?创建以下目标是为了解决研究问题:执行代码验证,进行计算验证,使用两种不同的验证方法1和2验证模型,并演示对资产数据的轻松访问。在本研究中,考虑了两个流体动力轴承和一个非中心磁盘,代表了实验室的实验设置。根据验证方法1和2,可以很好地满足磁盘和轴承的验证度量要求。此外,验证方法2比方法1产生更成功的结果。数值模型结果的准确估计和可靠解释保证了DT在未来故障诊断和预测中的应用。
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引用次数: 0
Risk Approach Based On the Fram Model for Vessel Traffic Management 基于Fram模型的船舶交通管理风险方法
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-19 DOI: 10.1115/1.4063594
Adem Viran, Ayhan Mentes
Abstract This study analyzes the risks in ship traffic services management using the functional resonance analysis method (FRAM), a novel approach that focuses on identifying interactions leading to performance variability rather than errors. The research area is the Turkish Straits vessel traffic service management (VTSM) region, known for frequent risky ship passages. The goal is to ensure safe VTSM, minimize the negative impacts on people, goods, and the environment. The daily routine functions of the VTSM, determined through consultations with vessel traffic operators (VTOs), are explained by following FRAM analysis principles. Qualitative methods, aligned with expert opinions, are used to examine potential performance variabilities and hazard factors. The resulting risk situation for each function is categorized by criticality on a color-coded scale. Solution proposals are provided to manage critical function variability, enhancing the VTSM system's responsiveness and adaptability.
本研究使用功能共振分析方法(FRAM)分析船舶交通服务管理中的风险,这是一种新颖的方法,侧重于识别导致性能变化而不是错误的相互作用。研究区域是土耳其海峡船舶交通服务管理(vttsm)区域,该区域以频繁的危险船舶通道而闻名。目标是确保安全的VTSM,最大限度地减少对人员,货物和环境的负面影响。VTSM的日常功能是经谘询船舶交通营办商后确定的,并以FRAM分析原则解释。定性的方法,与专家意见一致,用于检查潜在的性能变化和危险因素。每个功能产生的风险情况按临界程度以颜色编码的刻度进行分类。提出了管理关键功能变异性的解决方案,提高了VTSM系统的响应能力和适应性。
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引用次数: 0
Human-Comfort Evaluation for A Patient-Transfer Robot through A Human-Robot Mechanical Model 基于人-机器人力学模型的病人转运机器人人-舒适度评价
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-18 DOI: 10.1115/1.4063796
Mengqian Chen, Shunda Li, Zhiqiang Yang, Qiming Liu, Shijie Guo
Abstract Patient-transfer robot, which can transfer a bedridden care receiver from a bed to a wheelchair or a pedestal pan and back, was not widely used due to inadequate safety and comfort. A human comfort evaluation function based on force analysis was proposed to improve the comfort of a dual-arm transfer robot. First, a human-robot mechanical model was construct by simplifying the structure of human body and the robot. Then, the internal and external forces acting on human body were calculated by the developed human-robot mechanical model. After that, a comfort evaluation function was established through mechanical analysis and a questionnaire investigation method. To assess the validity of the proposed method, first we employed the comfort evaluation function to estimate human comfort, and obtained that the comfort level is proportional to the EMG signal and pressure signal of human. Then we applied the function to a dual-arm patient-transfer robot to optimizing lifting points and transfer posture and found it can effectively reduce the human-robot contact force and the burden of the waist by 44.2%, improving the comfortability of the care receiver.
摘要患者转移机器人可以将卧床病人从床上转移到轮椅上或基座盆上,但由于安全性和舒适性不足而没有得到广泛应用。为了提高双臂搬运机器人的舒适性,提出了一种基于受力分析的人体舒适性评价函数。首先,通过简化人体和机器人的结构,建立了人-机器人力学模型;然后,利用建立的人-机器人力学模型计算作用于人体的内力和外力;然后,通过力学分析和问卷调查的方法,建立了舒适性评价函数。为了评估所提方法的有效性,首先利用舒适度评价函数对人体的舒适度进行估计,得到人体的舒适程度与肌电信号和压力信号成正比。然后将该函数应用于双臂病人转移机器人,优化抬起点和转移姿势,发现它可以有效地减少人机接触力和腰部负担44.2%,提高受护人的舒适度。
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引用次数: 0
Domain Adaptation Of Population-Based Of Bolted Joint Structures For Loss Detection Of Tightening Torque 基于种群的螺栓连接结构域自适应拧紧力矩损失检测
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-18 DOI: 10.1115/1.4063794
Samuel da Silva, Marcus Omori Yano, Rafael Teloli, Gaël Chevallier, Thiago G R Ritto
Abstract This paper investigates how to improve the performance of a classifier of tightening torque in bolted joints by applying transfer learning. The procedure uses vibration measurements to extract features and to train a classifier using a Gaussian Mixture Model (GMM). The key to enhancing the surrogate model for torque loss detection is considering the bolted joint structures with more qualitative and quantitative knowledge as the source domain, where labels are known and the classifier is trained. After applying a domain adaptation method, it is possible to reuse this trained classifier for a target domain, i.e., a set of different limited data of bolted joint structures with unknown labels. Four different bolted joint structures are analyzed. The new experimental tests adopt a wide range of torque in the bolts to extract the features with the respective labels under safe or unsafe tightening torque. All combinations of possible source or target domains are considered in the application to demonstrate whether the method can aid the detection of the loss of tightening torque, reducing the learning steps and the training sample. A guidance list is discussed based on this population-based SHM of bolted joint structures.
摘要本文研究了如何应用迁移学习来提高螺栓连接拧紧力矩分类器的性能。该程序使用振动测量来提取特征,并使用高斯混合模型(GMM)训练分类器。增强扭矩损失检测代理模型的关键是考虑具有更多定性和定量知识的螺栓连接结构作为源域,其中标签已知并训练分类器。应用领域自适应方法后,可以将训练好的分类器重用到目标领域,即一组不同标签未知的螺栓连接结构的有限数据。分析了四种不同的螺栓连接结构。新的试验方法采用大范围的螺栓扭矩,提取螺栓在安全或不安全拧紧扭矩下具有相应标签的特征。在应用中考虑了所有可能的源域或目标域的组合,以证明该方法是否可以帮助检测拧紧扭矩的损失,减少学习步骤和训练样本。在此基础上,讨论了基于种群的螺栓连接结构SHM的指导清单。
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引用次数: 0
A Fault Detection Framework Based On Data-driven Digital Shadows 基于数据驱动数字阴影的故障检测框架
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-18 DOI: 10.1115/1.4063795
Miguel A. C. Michalski, Arthur H. A. Melani, Renan Favarão da Silva, Gilberto Francisco Martha de Souza
Abstract The popularization of Industry 4.0 and its technological pillars has allowed Prognostics and Health Management (PHM) strategies to be applied in complex systems in order to optimize their performance and extend their useful life by taking advantage of a digitalized, integrated environment. Due to this context, the use of digital twins and digital shadows, which are virtual representations of physical systems that provide real-time monitoring and analysis of the health and performance of the system, have been increasingly used in the application of fault detection, a key component of PHM. Taking that into consideration, this work proposes a framework for fault detection in engineering systems based on the construction and application of a digital shadow. This digital shadow is based on a digital model composed of a system of equations and a continuous, real-time communication process with a Supervisory Control and Data Acquisition (SCADA) system. The digital model is generated using monitoring data from the system under study. The proposed method was applied in two case studies, one based on synthetic data and another that uses a simulated database of an operational generating unit of a hydroelectric power plant. The method, in both case studies, was able to detect faults accurately and effectively. Besides, the method provides by-products that can be used in the future in other applications, helping with the PHM in other aspects.
工业4.0及其技术支柱的普及使得预测和健康管理(PHM)策略能够应用于复杂系统,从而利用数字化、集成的环境优化其性能并延长其使用寿命。由于这种背景,数字孪生和数字阴影的使用,它们是物理系统的虚拟表示,提供对系统健康和性能的实时监控和分析,已经越来越多地用于故障检测的应用,这是PHM的一个关键组成部分。考虑到这一点,本文提出了一种基于数字阴影构造和应用的工程系统故障检测框架。这个数字阴影是基于一个数字模型组成的方程组和一个连续的,实时的通信过程与监控和数据采集(SCADA)系统。该数字模型是利用所研究系统的监测数据生成的。提出的方法应用于两个案例研究,一个基于合成数据,另一个使用水力发电厂运行机组的模拟数据库。在两个案例中,该方法都能够准确有效地检测故障。此外,该方法提供的副产品将来可用于其他应用,有助于PHM在其他方面的应用。
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引用次数: 0
Quantitative Systems Modeling for Critical Infrastructure Predictions in Climate Change: A National Defense Framework 气候变化中关键基础设施预测的定量系统建模:一个国防框架
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-18 DOI: 10.1115/1.4063793
Adedeji Badiru, Nils Wagenknecht, Andreas Mertens, Olufemi Omitaomu
Abstract Any national defense is dependent on the efficacy of the available physical infrastructure. Whatever degrades infrastructure, structurally, physically, architecturally, or aesthetically, is of interest to the nation. Climate change is now a major significant factor of interest impinging on national critical infrastructure. The devastating effects of climate change have increasing pervasiveness throughout the world. The impact on critical infrastructure is of particular interest to researchers. In consonance with ASCE-ASME's special issue on critical infrastructure protection and resilience, this paper presents a systems-modeling approach for critical infrastructure and predictions in relation to climate change agreements in COP26. The paper addresses high-level critical systems-based assessment of the social, legal, economic, and technical nuances impinging on the viability of COP26 agreements. The paper was written using a multi-national collaboration approach. The specific focus of national defense is used as the backdrop for the methodology of the paper.
任何国家的国防都依赖于现有物理基础设施的有效性。任何使基础设施在结构上、物理上、建筑上或美学上退化的东西,都是国家感兴趣的。气候变化现在是影响国家关键基础设施的一个重要因素。气候变化的破坏性影响在全世界越来越普遍。对关键基础设施的影响是研究人员特别感兴趣的。根据ASCE-ASME关于关键基础设施保护和恢复力的特刊,本文提出了一种与COP26气候变化协议相关的关键基础设施和预测的系统建模方法。本文对影响COP26协议可行性的社会、法律、经济和技术细微差别进行了基于高层关键系统的评估。这篇论文是用多国合作的方法写成的。本文的研究方法以国防的具体焦点为背景。
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引用次数: 0
Investigation of the Dynamic Performance of High-Speed Railway Bridges in Cold Regions Based On Vehicle-Bridge Coupling Vibrations 基于车桥耦合振动的寒区高速铁路桥梁动力性能研究
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-05 DOI: 10.1115/1.4063595
Qingfei Gao, Qiyuan Li, Haoran Wang, Jiaqiang Zhang, Tong Wang
Abstract This work uses numerical simulations to systematically study the dynamic performance of high-speed railroad bridges in cold areas based on coupled vibration analyses of axles and vehicles during freeze?thaw cycles. The freezing and thawing cycles of perennial frozen soil were established with COMSOL software, and the changes of the soil components during freezing and thawing cycles were analyzed with an indirect solution method and reasonable hydrothermal parameters and freezing and thawing boundary conditions. With the establishment of a pile?soil interaction simulation model, the change rule for pile foundation displacement and the force characteristics of pile foundations during freeze?thaw cycles were studied. ABAQUS and UM software was used to simulate the coupled vibrations of axles, select the indexes for evaluation of train safety and the smoothness of the high-speed railroad trains, and investigate the influence of foundation freezing and pulling displacements on the dynamic performance of high-speed trains.
摘要:本文采用数值模拟的方法,对严寒地区高速铁路桥梁的动力性能进行了系统的研究。解冻周期。利用COMSOL软件建立了多年生冻土的冻融循环,采用间接解法和合理的水热参数及冻融边界条件,分析了冻融循环过程中土壤组分的变化。与建立一桩?土体相互作用模拟模型、冻结过程中桩基位移变化规律及桩基受力特性研究了解冻周期。采用ABAQUS和UM软件对车轴耦合振动进行仿真,选择列车安全性和高速列车平稳性评价指标,研究基础冻结和拉位移对高速列车动力性能的影响。
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引用次数: 0
Ensemble Of Artificial Neural Networks For Approximating The Survival Signature Of Critical Infrastructures 用于逼近关键基础设施生存特征的人工神经网络集成
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-03 DOI: 10.1115/1.4063427
Francesco Di Maio, Chiara Pettorossi, Enrico Zio
Abstract Survival signature can be useful for the reliability assessment of critical infrastructures. However, analytical calculation and Monte Carlo Simulation (MCS) are not feasible for approximating the survival signature of large infrastructures, because of the complexity and computational demand due to the large number of components. In this case, efficient and accurate approximations are sought. In this paper we formulate the survival signature approximation problem as a missing data problem. An ensemble of artificial neural networks (ANNs) is trained on a set of survival signatures obtained by MCS. The ensemble of trained ANNs is, then, used to retrieve the missing values of the survival signature. A numerical example is worked out and recommendations are given to design the ensemble of ANNs for large-scale, real-world infrastructures. The electricity grid of Great Britain, the New England power grid (IEEE 39-Bus Case), the reduced Berlin metro system and the approximated American Power System (IEEE 118-Bus Case) are, then, eventually, analyzed as particular case studies.
摘要生存签名可以用于关键基础设施的可靠性评估。然而,分析计算和蒙特卡罗模拟(MCS)对于近似大型基础设施的生存特征是不可行的,因为其复杂性和计算需求由于大量的组件。在这种情况下,寻求有效和准确的近似。本文将生存签名近似问题表述为缺失数据问题。利用MCS获得的生存特征集训练人工神经网络集合。然后,使用训练好的人工神经网络集合来检索生存签名的缺失值。最后给出了一个数值算例,并给出了针对大规模现实基础设施设计人工神经网络集成的建议。英国电网、新英格兰电网(IEEE 39总线案例)、简化的柏林地铁系统和近似的美国电力系统(IEEE 118总线案例),然后,最后作为具体的案例研究进行分析。
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引用次数: 0
Failure Analysis Of Urban Rail Transit Networks Incorporating Ridership Patterns 考虑乘客模式的城市轨道交通网络失效分析
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-10-03 DOI: 10.1115/1.4063426
Yalda Saadat, Bilal M. Ayyub, Yanjie Zhang, Dongming Zhang, Hongwei Huang
Abstract In any nonlinear system as complex as an urban rail transit network or metrorail network, some incidence of perturbations of its state is inevitable. These perturbations, such as natural hazards, can highly affect the networks' resilience. Increasing the ability of metrorail networks to withstand such perturbations requires robustness and vulnerability assessments as key attributes of resilience and necessary steps toward developing reliable networks. Most models developed for this purpose associate a network's failures to binary representations of the failure of its components without incorporating weight factors. Since ridership is a primary factor to define the metrorail network performance, this paper proposes a general ridership pattern, considers different failure cases, and uses a novel methodology to quantitatively measure the weighted-network resilience attributes incorporating ridership throughout the Washington, DC Metrorail as a case study. The proposed methodology has clear relationships to adjacency and link-weight matrices and defines a new expression for the weighted global network efficiency based on the sum of weights on each geodesic path. Results show that the most vulnerable stations and links hold critical positions in the network topological structure and/or bear larger amounts of ridership. For the case study, the most vulnerable components include transfer stations located in the city center as well as stations and links on the northwest section of the Red Line. The methodology presented herein provides insights for enhancing critical components during the planning and operation of a metrorail by mitigating the risks associated with failure events.
摘要对于像城市轨道交通网络或地铁网络这样复杂的非线性系统,其状态扰动的发生是不可避免的。这些扰动,如自然灾害,会严重影响网络的恢复能力。提高地铁网络抵御此类扰动的能力,需要将稳健性和脆弱性评估作为弹性的关键属性,并采取必要步骤发展可靠的网络。为此目的开发的大多数模型将网络的故障与其组件故障的二进制表示相关联,而不考虑权重因素。由于客流量是确定地铁网络性能的主要因素,本文提出了一个一般的客流量模式,考虑了不同的故障案例,并使用一种新的方法来定量测量加权网络弹性属性,并将整个华盛顿特区地铁的客流量作为案例研究。该方法明确了邻接矩阵和链路权矩阵之间的关系,并定义了基于各测地线路径权和的加权全局网络效率的新表达式。结果表明,最脆弱的站点和链路在网络拓扑结构中占据关键位置,并且/或承担更大的客流量。在案例研究中,最脆弱的部分包括位于城市中心的中转站以及红线西北段的车站和连接点。本文提出的方法通过降低与故障事件相关的风险,为地铁规划和运营过程中增强关键部件提供了见解。
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引用次数: 0
Improving Centralized Offshore Power Generation Design with Petri Net-Based Availability and Reliability Analysis 基于Petri网的可用性和可靠性分析改进集中式海上发电设计
Q2 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-09-12 DOI: 10.1115/1.4063394
Arthur H A Melani, Gilberto Francisco Martha de Souza, Silvio de Oliveira Junior, Ronaldo Lucas Alkmin Freire
Abstract The offshore industry has actively sought technological solutions that reduce CO2 emissions from platform operations. One of the possible solutions being studied is the implementation of Power Hubs, which would generate electricity and distribute it to nearby platforms. Unlike the traditional approach, in which the electricity is generated in the platform for its operation, centralizing such generation via Power Hubs can make the process more efficient, reducing CO2 emissions. However, such a configuration increases the complexity of the operation and can impact the reliability and availability of platforms connected to the Power Hub. Therefore, this work aims to perform reliability and availability estimates of this type of operational configuration and compare it with the traditional offshore operation to quantify the difference between them. Various kinds of Power Hubs configurations were also analyzed to compare the results obtained. Such analyzes were performed using Generalized Stochastic Petri Nets (GSPN) models. Results show that, depending on their configurations, Power Hubs can guarantee an average availability of energy generation close to 100% even in periods of higher demand for oil and gas production.
海上行业一直在积极寻求减少平台作业二氧化碳排放的技术解决方案。正在研究的一种可能的解决方案是实施电力集线器,它将产生电力并将其分配到附近的平台。与传统的在平台上发电的方式不同,通过电力集线器集中发电可以提高发电效率,减少二氧化碳排放。但是,这种配置增加了操作的复杂性,并可能影响连接到Power Hub的平台的可靠性和可用性。因此,这项工作旨在对这种类型的操作配置进行可靠性和可用性评估,并将其与传统的海上作业进行比较,以量化它们之间的差异。并对各种电源集线器的配置进行了分析比较。这种分析是使用广义随机Petri网(GSPN)模型进行的。结果表明,根据其配置,即使在石油和天然气生产需求较高的时期,Power Hubs也可以保证接近100%的平均发电可用性。
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引用次数: 0
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ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems Part B-Mechanical Engineering
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