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Historical and Technological Study and Scale Reconstruction of Trebuchet 投石机历史技术研究及规模改造
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-7ingcn
José Luis Ródenas-Vigil, Rafael López-García, Gustavo Medina Sánchez, María Francisca Guerrero-Villar
Catapults are war instruments that have been used for centuries; the author of the first catapult is not known with certainty, although many scholars agree that their first appearance could have occurred in China. At first, they were operated by human power, with a dozen men pulling a rope to run the mechanism. Later came the trebuchet, an invention attributed to Mardi Ibn Ali al- Tarsusi , a type of catapult that uses the potential energy of a counterweight to launch the projectile further and with more power than with the old catapults. Today, we can find several mechanisms that use the same principle as the trebuchet. In this work, the geometrical modelling, the mechanical analysis, its functioning, and the actual scale reproduction of the device are carried out.
弹射器是使用了几个世纪的战争工具;第一个弹弓的作者并不确定,尽管许多学者认为它们的第一次出现可能发生在中国。起初,它们是靠人力操作的,十几个人拉着一根绳子来运行机器。后来又发明了投石机,这被认为是马尔迪·伊本·阿里·塔尔苏西的发明,这种投石器利用平衡物的势能,比旧的投石器发射得更远,威力更大。今天,我们可以找到几种与投石机使用相同原理的机械。在这项工作中,进行了几何建模,力学分析,其功能和实际的比例复制装置。
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引用次数: 0
Analysis of the Applicable Regulations and Definition of the Procedure for the Commissioning of Enclosures for High-Precision Electronic 高精度电子机壳调试适用规程及程序定义分析
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-ndrh8a
Alberto Sanchidrián, Alberto Brunete, Fernando Gómez, Manuel Hueso, Almudena Ochoa, Francisco Santos, Carolina Tank
After the process of design, selection of materials, prototyping and manufacture of an enclosure intended to protect electronic systems installable outdoors, it remains to describe the behavior of these enclosures, in order to ensure that the electronics installed inside are protected from the environment in which it is installed. For this, different tests of mechanical, thermal, natural aging, artificial aging and sealing natures must be accomplished. For some of the afore mentioned examinations there are directly applicable regulations, while in more specific situations, the particularities of the enclosure and its use requirements, force to an adaptation of the procedures applied to these requirements. Based on this, a method and a test plan are proposed to make sure that the system is protected against the environmental conditions in which it is installed, both for the purposes of humidity, solid particles, mechanical or thermal stresses, as for the action of aging by ultraviolet radiation among other circumstances.
在设计,选择材料,原型设计和制造旨在保护可安装在户外的电子系统的外壳的过程之后,仍然要描述这些外壳的行为,以确保安装在里面的电子设备免受安装环境的影响。为此,必须完成机械、热、自然老化、人工老化和密封性质的不同试验。对于上述一些检查,有直接适用的条例,而在更具体的情况下,由于围场的特殊性及其使用要求,必须调整适用于这些要求的程序。在此基础上,提出了一种方法和测试计划,以确保系统免受安装环境条件的影响,包括湿度,固体颗粒,机械或热应力,以及紫外线辐射老化等情况。
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引用次数: 0
Comparison of Augmented Reality Technologies Applied to Assembly Processes in Aerospace Industry 增强现实技术在航空航天工业装配过程中的应用比较
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-qj5ohb
Francisco Javier Servan, Manuel Oliva
The assembly of an aircraft is executed by performing a series of assembly operations, which are carried out following specific instructions called work instructions. In addition, the quality control of these operations is performed following verification instructions. Traditionally, these work and verification instructions were based on 2D documentation (on paper or digital screen), prepared by manufacturing engineering, and made available to operators by manufacturing engineering systems (MES) when required. Over the last decade, Airbus has made significant progress in ensuring the digital continuity of processes, exploiting information from the industrial digital mock-up (iDMU) downstream, favoring the preparation and use of assembly and quality instructions through new techniques, such as lightweight 3D viewers, or augmented reality. This paper describes experiences of implementation of augmented reality (based on laser or holographic technology) in the workshop, both for assembly and quality processes. Several use cases are analyzed, comparing both technologies, explaining their pros and cons, and justifying the use of each of them in each process.
飞机的装配是通过执行一系列装配操作来完成的,这些操作是按照称为工作指令的特定指令进行的。此外,这些操作的质量控制是按照验证说明进行的。传统上,这些工作和验证说明是基于2D文档(在纸上或数字屏幕上),由制造工程准备,并在需要时通过制造工程系统(MES)提供给操作员。在过去的十年中,空客在确保过程的数字连续性方面取得了重大进展,利用工业数字模型(iDMU)下游的信息,通过轻量级3D观看器或增强现实等新技术,有利于准备和使用装配和质量说明。本文描述了在车间中实现增强现实(基于激光或全息技术)的经验,包括装配和质量过程。分析了几个用例,比较了两种技术,解释了它们的优点和缺点,并证明了在每个过程中使用它们的合理性。
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引用次数: 0
NC Toolpath Generation and Optimization from 3D Point Cloud in Reverse Engineering 逆向工程中基于三维点云的数控刀具路径生成与优化
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-src0bo
Amabel Garcia-Dominguez, Juan Claver, Jorge Ayllón, Marta María Marín, Eva María Rubio
In times when companies must respond efficiently to market demands, reverse engineering plays a fundamental role. Although design processes are commonly developed with digital workflows, in reverse engineering different and independent phases with bottlenecks between them are involved. The present work addresses the challenge of establishing a continuous and efficient data flow between the three-dimensional digitized data obtained with 3D scanning and the automatic generation of NC toolpaths. A methodology is developed for the generation and optimization of NC toolpaths directly from the 3D point cloud data obtained through the three-dimensional scanning of pre-existing geometries. The methodology consists of an algorithm developed with Grasshopper, a script for visual programming in Rhino’s interface. It does not only attempt to reconstruct the three-dimensional geometry of the scanned part but also, it directly generates the tool paths and optimizes them with evolutionary optimization algorithms that are integrated in the methodology. A case study is developed for TMU-SIO TOWGTAI machining center with the proposed methodology. Finally, the obtained results and the efficiency of the methodology are analyzed and presented.
当公司必须有效地响应市场需求时,逆向工程起着重要作用。虽然设计过程通常是用数字工作流开发的,但在逆向工程中,涉及到不同的独立阶段,它们之间存在瓶颈。目前的工作解决了在三维扫描获得的三维数字化数据和NC刀具轨迹自动生成之间建立连续有效数据流的挑战。开发了一种方法,用于直接从通过预先存在的几何形状的三维扫描获得的三维点云数据生成和优化数控刀具路径。该方法由一个由Grasshopper开发的算法组成,Grasshopper是Rhino界面中用于可视化编程的脚本。它不仅试图重建被扫描零件的三维几何形状,而且还直接生成刀具路径并使用集成在该方法中的进化优化算法对其进行优化。以TMU-SIO TOWGTAI加工中心为例,对该方法进行了研究。最后,对所得结果和方法的有效性进行了分析和介绍。
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引用次数: 0
Weld Joint Reconstruction and Classification Algorithm for Trajectory Generation in Robotic Welding 机器人焊接中焊缝重构与轨迹生成分类算法
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-2m9sqo
David Curiel, Fernando Veiga, Alfredo Suárez, Pedro Villanueva, Eider Aldalur
Automation of welding with robotic arms has become an inevitable trend in modern manufacturing technologies. This process can be automated by using a "click and go" in which the robot will weld a line where the spot is described or by using an in-line tracking algorithm in which the robot will choose the spot where to weld the line in each layer. This paper presents a simple methodology for the reconstruction of the weld joint and the classification of the joint geometry to serve as a first step to the automatic determination of the robot trajectory. The weld joint has been reconstructed using a laser profilometer placed as a tool on the robot. Spurious data has been removed by signal processing. The joint has been reconstructed three-dimensionally. The classification of the joint profiles was generated using an algorithm based on signal processing and artificial intelligence. This algorithm has been tested for the classification of V-joints (bevel-bevel) and single bevel joints.
机械臂焊接自动化已成为现代制造技术发展的必然趋势。这一过程可以通过使用“点击并走”来实现自动化,机器人将在描述的地点焊接一条线,或者通过使用在线跟踪算法,机器人将在每层中选择焊接线的地点。本文提出了一种简单的方法,用于焊缝的重建和关节几何形状的分类,作为自动确定机器人轨迹的第一步。利用放置在机器人上的激光轮廓仪对焊缝进行了重建。通过信号处理去除了杂散数据。该关节已被三维重建。采用基于信号处理和人工智能的算法对关节剖面进行分类。该算法已被用于v形接头(斜面-斜面)和单斜面接头的分类测试。
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引用次数: 0
Prospective in Additive Manufacturing Based on R-Meta-Analysis and Bibliometric Study 基于r - meta分析和文献计量学研究的增材制造展望
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-m3ndxs
Manuel Rodríguez-Martín, Rosario Domingo, João Ribeiro
This work aims to perform a scientific mapping using advanced tools and R libraries to evaluate from a quantitative and qualitative point of view the evolution of the field of Additive Manufacturing (AM). A descriptive analysis of the data will be applied for the creation of attributes that allow its normalization and the visualization of its temporal evolution, as well as the measurement of the impact of the sources and the frequency of publication using Lotka's law. With all this, the weight and importance of AM in the evolution of different fields (materials science, engineering, computer science, etc.) will be established and the trend in research work will be analyzed both quantitatively (evolution of the number of publications in each field, quantitative impact indexes of publications and qualitatively. All this will allow the reader to know, on the one hand, the temporal evolution of advanced in AM, and on the other hand, the reader will be able to have a "still picture" of the current situation that can be taken as references for the prospective analysis of the technique in a complementary way to that provided in business studies.
这项工作旨在使用先进的工具和R库进行科学的映射,从定量和定性的角度评估增材制造(AM)领域的发展。将对数据进行描述性分析,以创建属性,使其规范化和可视化其时间演变,以及使用Lotka定律测量来源的影响和出版频率。通过所有这些,将建立AM在不同领域(材料科学,工程,计算机科学等)演变中的权重和重要性,并定量分析研究工作的趋势(每个领域出版物数量的演变,出版物的定量影响指标和定性)。所有这一切将使读者知道,一方面,先进的AM的时间演变,另一方面,读者将能够有一个“静态图片”的现状,可以作为参考,以一种补充的方式,在商业研究提供的技术的前瞻性分析。
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引用次数: 0
Digital Twin Development and Validation for a Tapered Roller Bearing Multi-Stage Production Line 圆锥滚子轴承多级生产线数字孪生体的开发与验证
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-h9xqxe
Javier Domínguez, Alvaro Esteban, José Antonio Romeo, Fernando Cebrián, Sergio Santo Domingo, Juan José Aguilar Martín
The objective of this work is to develop and validate a Digital Twin (DT) for a multistage production line of tapered roller bearings. The manufacturing process consists of ring machining and component assembly, including intensive quality controls. This work proposes the integration of machine learning models associated with the manufacture of the double outer ring and the two inner rings in the DT. The models are trained with real data, so that the DT can predict the behavior of the production process under changing conditions of ongoing processes, machines or materials, and optimal operating conditions can be predicted. The DT has been developed and integrated with the aim of guiding production by proposing optimal machine configurations. To this end, different stations have been modeled and integrated into the DT as independent modules: grinding machines, inner and outer rings pairing module, and a module for calculating the optimal family of rings to be ground. After integrating the DT in the line, results show not only a raise in the line efficiency but also a decrease in the overall scrap ratio.
这项工作的目的是为多级圆锥滚子轴承生产线开发和验证数字孪生(DT)。制造过程包括环加工和部件装配,包括密集的质量控制。这项工作提出了与DT中双外圈和两个内圈制造相关的机器学习模型的集成。这些模型是用真实数据训练的,因此DT可以预测生产过程在正在进行的过程、机器或材料的变化条件下的行为,并可以预测最佳操作条件。DT的开发和集成的目的是通过提出最佳的机器配置来指导生产。为此,将不同的工位作为独立的模块建模并集成到DT中:磨床、内外环配对模块和计算最优磨环族的模块。在对生产线上的DT进行积分后,结果表明,不仅提高了生产线效率,而且降低了整体废品率。
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引用次数: 0
Application of Models for Manufacturing (MfM) Methodology to Aerospace Sheet Metal Parts Manufacturing 制造模型(MfM)方法在航空航天钣金件制造中的应用
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-p5b5ar
Matheus Herman Bernardim Andrade, Anderson Luis Szejka, Fernando Mas
With the advancement of globalization and the growth of Industry 4.0, it is necessary to apply new concepts and methods for manufacturing to increase the productive capacity and efficiency of processes. These concepts allow the application of intelligent manufacturing within the Aerospace industry, responsible for transforming manufacturing processes using software technologies based on artificial intelligence, to automate the Sheet Metal Parts modeling process and get more accurate data. Therefore, it applies to Models for Manufacturing (MfM) in product projects, a recent methodology that presents an organization for formally defined information and knowledge. However, MfM does not consider information tracing and inconsistency analysis in the modeling phases. Based on this paradigm, a solution is proposed by developing and adopting methods, processes, and tools of Ontology-Based Engineering based on the MfM model to obtain data. In addition, Semantic Technologies are used for data processing through an OWL structure, also formalizing the information through semantic rules in SWRL. This research aims to: (I) Obtain data extracted from Sheet Metal Parts and structure them from ontology; (II) Formalize information about this data using semantic rules; (III) Validate information between product and manufacturing projects to identify and address inconsistencies in advance.
随着全球化的推进和工业4.0的发展,有必要将新的概念和方法应用于制造业,以提高生产能力和流程效率。这些概念允许在航空航天工业中应用智能制造,负责使用基于人工智能的软件技术改造制造过程,使钣金零件建模过程自动化并获得更准确的数据。因此,它适用于产品项目中的制造模型(MfM),这是一种最近的方法,它为正式定义的信息和知识提供了一个组织。然而,MfM在建模阶段没有考虑信息跟踪和不一致分析。在此基础上,提出了一种基于MfM模型的基于本体的工程方法、流程和工具的数据获取解决方案。此外,语义技术用于通过OWL结构进行数据处理,并通过SWRL中的语义规则形式化信息。本研究的目标是:(1)从钣金件本体中提取数据,并进行结构化;(II)使用语义规则形式化这些数据的信息;(三)验证产品和制造项目之间的信息,提前识别和解决不一致之处。
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引用次数: 0
Technological Migration from I3.0 to I4.0 Applying Concurrent Engineering and Adapted Agile Management Methodologies 应用并行工程和适应性敏捷管理方法从I3.0到I4.0的技术迁移
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-45fn5q
Iván Iglesias, Madalena Araujo, Enrique Ares, Gustavo Peláez
The world is experiencing constant changes due to emerging technologies and business globalization. Industry 4.0 is causing paradigms to change at an industrial level, which, together with the technological advance of communication networks and the internet, will allow for achieving complete digitization of manufacturing processes. Digitization solutions implementation is hampered by the lack of adequate management procedures and methodologies to simplify the requirements analysis and the incorporation of improvements using I4.0.There are several methodologies for managing and controlling projects, but they need to adapt according to the required migration of systems from Industry 3.0 to Industry 4.0. A literature review has allowed identifying the most important characteristics of industry 4.0 based on the main digital enablers. Nowadays, any migration of technological systems also requires using an appropriate management methodology, replacing or complementing the traditional waterfall methodology, that can be easily controlled and where errors can be predicted and corrected in the shortest possible time. These new tools are important to facilitate the implementation of I4.0, especially in regions and companies with a low tradition of adaptation to technological changes.In this work, a novel concurrent methodology framework based on engineering and adapted Scrum work is proposed to implement I4.0 technology migration, using technology enablers. It was designed to provide several advantages, namely: feedback provided every certain period of time to correct errors, the use of multidisciplinary teams, and its easy implementation. This adapted Scrum & concurrent methodology framework will offer a new management approach to the I4.0 transition projects, which we expect can be applied at the industrial level, especially in developing countries.
由于新兴技术和商业全球化,世界正在经历不断的变化。工业4.0正在引起工业层面的范式变化,再加上通信网络和互联网的技术进步,将使制造过程完全数字化。由于缺乏适当的管理程序和方法来简化需求分析,并结合使用工业4.0进行改进,数字化解决方案的实施受到了阻碍。管理和控制项目有几种方法,但是它们需要根据系统从工业3.0到工业4.0的迁移进行调整。一篇文献综述基于主要的数字化推动者确定了工业4.0的最重要特征。如今,任何技术系统的迁移都需要使用适当的管理方法,取代或补充传统的瀑布方法,这种方法可以很容易地控制,并且可以在最短的时间内预测和纠正错误。这些新工具对于促进工业4.0的实施非常重要,特别是在适应技术变革传统较低的地区和公司。在这项工作中,提出了一种基于工程和改编Scrum工作的新型并行方法框架,使用技术推动者来实现I4.0技术迁移。它的设计提供了几个优点,即:每隔一段时间提供反馈以纠正错误,使用多学科团队,并且易于实现。这是对Scrum的改编。并行方法框架将为工业4.0转型项目提供一种新的管理方法,我们希望这种方法可以应用于工业层面,特别是在发展中国家。
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引用次数: 0
Extended Reality in End of Arm Tooling Development and Assembly 臂端工装开发与装配中的扩展现实性
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.4028/p-sub3w5
Pedro Pesca, Daniel Gil Afonso
The emerging technologies presented by the fourth industrial revolution present new opportunities across the entire industrial sector. Among those paradigms that have seen rapid and significant growth in recent years are Virtual Reality (VR) and Augmented Reality (AR), collectively known as Extended Reality (XR). These technologies provide a wide range of unexplored solutions across the manufacturing industry, that promise to improve the effectiveness and speed of various existing processes. One such activity that could potentially stand to benefit from XR is the project and development of End of Arm Tooling (EOAT) for robot applications.The initial purpose of this work is to first study the XR technologies, their current applications across various industries, and the hardware and software involved in their use and development. Then, the main goal is to develop XR solutions to aid in the project, development, and assembly of EOAT systems for extracting injected parts from a mould. Checking in with industry professionals throughout the development of a VR application, the functionalities were tailored to their needs.
第四次工业革命带来的新兴技术为整个工业领域带来了新的机遇。近年来,虚拟现实(VR)和增强现实(AR)技术在这些范式中得到了快速而显著的增长,它们统称为扩展现实(XR)。这些技术为整个制造业提供了广泛的未开发解决方案,有望提高各种现有流程的效率和速度。其中一个可能从XR中受益的活动是机器人应用的臂端工具(EOAT)项目和开发。这项工作的最初目的是首先研究XR技术,它们在各个行业的当前应用,以及它们的使用和开发所涉及的硬件和软件。然后,主要目标是开发XR解决方案,以帮助从模具中提取注射零件的EOAT系统的项目、开发和组装。在VR应用程序的整个开发过程中,与行业专业人士进行检查,功能是根据他们的需求量身定制的。
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引用次数: 0
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