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Design and Control of Autonomous Flying Excavator 自主飞行挖掘机的设计与控制
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-29 DOI: 10.3390/machines12010023
A. Zaman, Jaho Seo
This study presents a drone-based excavation platform prototype with the key objectives of balancing stability during excavation, sensing, and digging the soil pile autonomously without human intervention. The whole platform was first designed in CAD software, and then each part of the excavator assembly was 3D printed by using PLA filament. The physical system was then combined with numerous electronic components and linked to various software applications for a drone to perform autonomous excavations. Pixhawk Orange Cube served as the main controller for the drone, while Nvidia Jetson Nano was used for processing data and controlling the tip of the bucket at a specified location for the autonomous excavator. Two scenarios were considered to validate the functionality of the developed platform. In the first scenario, the drone flies independently to a construction site, lands, senses the soil, excavates it, and then travels to another location specified by the mission to deposit the soil.
本研究提出了一种基于无人机的挖掘平台原型,其主要目标是在挖掘过程中平衡稳定性、传感以及在无人干预的情况下自主挖掘土堆。首先在 CAD 软件中设计了整个平台,然后使用 PLA 长丝 3D 打印了挖掘机组件的各个部分。然后将物理系统与众多电子元件相结合,并与各种软件应用程序相连接,使无人机能够进行自主挖掘。Pixhawk Orange Cube 是无人机的主控制器,而 Nvidia Jetson Nano 则用于处理数据和控制自主挖掘机指定位置的铲斗尖端。为了验证所开发平台的功能,我们考虑了两种情况。在第一个场景中,无人机独立飞往建筑工地,着陆、感知土壤、挖掘土壤,然后飞往任务指定的另一个地点堆放土壤。
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引用次数: 0
Research on Damage Caused by Carbon-Fiber-Reinforced Polymer Robotic Drilling Based on Digital Image Correlation and Industrial Computed Tomography 基于数字图像相关性和工业计算机断层扫描的碳纤维增强聚合物机器人钻孔损伤研究
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-29 DOI: 10.3390/machines12010022
Feng Shi, Yi Yang, Nianjun Sun, Zhaocai Du, Chen Zhang, Dongjie Zhao
In order to enhance application scenarios and increase the proportion of industrial robots in the field of drilling composites, the damage caused by carbon-fiber-reinforced polymer robotic drilling is studied. The shortcomings of the existing damage evaluation factors are analyzed, and new damage evaluation factors for carbon-fiber-reinforced polymer laminates made of unidirectional prepreg are proposed. A robot and a brad-and-spur drill were used to drill carbon-fiber-reinforced polymer laminates to study the influence of the process parameters on robotic drilling damage. Digital image correlation equipment and industrial computed tomography were used to study the formation process and the damage forms of the hole on the exit side with different process parameters. The test results show that delamination and tearing are significantly affected by the feed rate and spindle speed, while burrs are less affected by the cutting parameters. Appropriately increasing the spindle speed and reducing the feed rate are beneficial to reducing the comprehensive damage factor and improving the hole quality. To avoid hole scrapping caused by a large amount of damage, it is suggested that the robotic drilling parameters should be controlled at a spindle speed higher than 8000 rpm and a feed rate lower than 360 mm/min.
为了提高工业机器人在复合材料钻孔领域的应用场景和比例,对碳纤维增强聚合物机器人钻孔造成的损伤进行了研究。分析了现有损伤评价因子的不足,并针对单向预浸料制成的碳纤维增强聚合物层压板提出了新的损伤评价因子。使用机器人和钎刺钻对碳纤维增强聚合物层压板进行钻孔,研究工艺参数对机器人钻孔损伤的影响。使用数字图像相关设备和工业计算机断层扫描研究了不同工艺参数下孔的形成过程和出口侧的损伤形式。试验结果表明,分层和撕裂受进给率和主轴转速的影响较大,而毛刺受切削参数的影响较小。适当提高主轴转速和降低进给速度有利于降低综合损伤系数,提高孔的质量。为避免大量损伤造成孔报废,建议将机器人钻孔参数控制在主轴转速高于 8000 rpm、进给速度低于 360 mm/min 的范围内。
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引用次数: 0
Adaptive Dynamic Threshold Graph Neural Network: A Novel Deep Learning Framework for Cross-Condition Bearing Fault Diagnosis 自适应动态阈值图神经网络:用于跨工况轴承故障诊断的新型深度学习框架
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-28 DOI: 10.3390/machines12010018
Linjie Zheng, Yonghua Jiang, Hongkui Jiang, Chao Tang, Weidong Jiao, Zhuoqi Shi, A. Rehman
Recently, bearing fault diagnosis methods based on deep learning have achieved significant success. However, in practical engineering applications, the limited labeled data and various working conditions severely constrain the widespread application of most deep-learning-based fault diagnosis methods. Additionally, many methods focus solely on the amplitude information of samples, neglecting the rich relational information between samples. To address these issues, this paper proposes a novel cross-condition few-shot fault diagnosis method based on an adaptive dynamic threshold graph neural network (ADTGNN). The aim of the proposed method is to rapidly identify fault types after they occur only a few times or even once. The adaptive threshold computation module (ATCM) in ADTGNN dynamically assigns thresholds to each edge based on edge confidence, optimizing the graph structure and effectively alleviating the over-smoothing issue. Furthermore, a dynamic threshold adjustment strategy (DTAS) is introduced to gradually increase the threshold with the training iterations, preventing the model from prematurely discarding crucial edges due to insufficient performance. The proposed model’s effectiveness is demonstrated using three bearing datasets. The experimental results indicate that the proposed approach significantly outperforms other comparison methods in cross-condition bearing fault diagnosis.
最近,基于深度学习的轴承故障诊断方法取得了重大成功。然而,在实际工程应用中,有限的标注数据和各种工作条件严重制约了大多数基于深度学习的故障诊断方法的广泛应用。此外,许多方法只关注样本的振幅信息,忽略了样本之间丰富的关系信息。为解决这些问题,本文提出了一种基于自适应动态阈值图神经网络(ADTGNN)的新型跨工况少发故障诊断方法。所提方法的目的是在故障仅发生几次甚至一次后快速识别故障类型。ADTGNN 中的自适应阈值计算模块(ATCM)会根据边缘置信度为每条边缘动态分配阈值,从而优化图结构,有效缓解过度平滑问题。此外,还引入了动态阈值调整策略(DTAS),随着训练迭代逐渐提高阈值,防止模型因性能不足而过早丢弃关键边。利用三个轴承数据集证明了所提出模型的有效性。实验结果表明,在跨条件轴承故障诊断方面,所提出的方法明显优于其他比较方法。
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引用次数: 0
Redesign of a Disc-on-Disc Computer Numerical Control Tribometer for a Wide-Range and Shudder-Resistant Operation 重新设计圆盘对圆盘计算机数控摩擦磨损仪,实现大范围抗震操作
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-26 DOI: 10.3390/machines12010014
M. Hoić, M. Hrgetic, N. Kranjcevic, J. Deur, Andreas Tissot
The paper presents a redesign of the custom disc-on-disc-type tribometer intended for the experimental characterization of the friction and wear of automotive dry clutch friction lining. The redesign is aimed at expanding the operating range at which the machine is not sensitive to shudder vibrations. This is achieved through a set of hardware and software upgrade measures. First, the natural frequency of the normal load-generation linear axis of the machine is increased by enlarging its bending stiffness and reducing the suspended mass. The former is realized by replacing the single, two-axial force/torque piezoelectric sensor with a set of three three-axial piezoelectric force sensors, adding a set of stiff linear guides, and reducing the lengths of the cantilevers of lateral forces acting on the linear axis guide system. The latter is accomplished by reducing the overall dimensions of the cooling disc and redesigning the thermal insulation components. The shudder sensitivity resistance is further reduced through individual normal force-readings-based adjustment of parallelism between friction contact surfaces and the increase in the stiffness of eccentrically positioned water-cooling pipes. Finally, the stability of the coefficient of friction and, consequently, the wear process are boosted by adjusting the control routines to minimize the circumferential and/or radial temperature gradients. These adjustments include the introduction of a clutch lock-up interval at the end of the clutch closing cycle, a minimum cooling delay inserted between two closing cycles, and maximum normal force demand of the clutch torque controller. The performance gain of the upgraded tribometer is demonstrated through a study of the dry clutch friction plate static wear experimental characterization for a wide range of operating conditions.
本文介绍了对用于汽车干式离合器摩擦衬片摩擦和磨损实验表征的定制盘对盘摩擦磨损仪的重新设计。重新设计的目的是扩大机器的工作范围,使其对抖动不敏感。这是通过一系列硬件和软件升级措施实现的。首先,通过提高机器正常负载产生线性轴的弯曲刚度和减少悬挂质量来提高其固有频率。前者是通过将单个双轴力/力矩压电传感器更换为一组三个三轴压电力传感器、增加一组刚性线性导轨以及减少作用在线性轴导轨系统上的横向力悬臂长度来实现的。后者是通过减小冷却盘的整体尺寸和重新设计隔热组件来实现的。通过基于个别法向力读数调整摩擦接触面之间的平行度,以及增加偏心定位水冷却管道的刚度,进一步降低了抖动敏感阻力。最后,通过调整控制程序,将圆周和/或径向温度梯度降至最低,从而提高摩擦系数的稳定性,进而改善磨损过程。这些调整包括在离合器关闭周期结束时引入离合器锁定间隔,在两个关闭周期之间插入最小冷却延迟,以及离合器扭矩控制器的最大法向力要求。通过研究干式离合器摩擦片在各种工作条件下的静态磨损实验特性,证明了升级后的摩擦磨损仪的性能提升。
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引用次数: 0
A Three-State Space Modeling Method for Aircraft System Reliability Design 飞机系统可靠性设计的三态空间建模方法
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-25 DOI: 10.3390/machines12010013
Yao Wang, Fengtao Wang, Yue Feng, S. Cao
Reliability is an inherent attribute of a system through optimal system design. However, during the aircraft system development process, the reliability evaluation and system function design efforts are often disconnected, leading to a divide between reliability experts and system designers in their work schedule. This disconnect results in an inefficient aircraft system reliability optimization process, known as the “two-skin” phenomenon. To address this issue, a three-state space model is proposed. Firstly, an analysis was conducted on the relationship between the system function architecture developed by the system designers and the reliability evaluation performed by the reliability experts. Secondly, based on the principle of function flow, the state of failure was categorized into “physical failure” and “non-physical failure”. Additionally, a new state of “function loss” was introduced as the third state for the system, in addition to the traditional states of “normal” and “faulty”. Thirdly, through the state of “Function loss”, an effective integration of system fault modes and function modes was achieved, leading to an optimized system reliability model. A three-state space modeling method was then developed by transforming the system function architecture into a system reliability model. Finally, this new model was applied to an aircraft’s rudder and fly-by-wire control system. The results demonstrate that the function architecture at the design stage of the system can be accurately transformed into the new three-state space model. The structure aligns closely with the function architecture and can be effectively utilized in quantitative system reliability calculations. In this way, the process of ensuring system reliability can be seamlessly integrated into the system optimization design process. This integration alleviates the issue of disjointed work between reliability experts and system designers, leading to a more streamlined and efficient aircraft system optimization process.
通过优化系统设计,可靠性是系统的固有属性。然而,在飞机系统研制过程中,可靠性评估和系统功能设计工作往往脱节,导致可靠性专家和系统设计人员在工作进度安排上出现分歧。这种脱节导致飞机系统可靠性优化过程效率低下,即所谓的 "两张皮 "现象。针对这一问题,提出了一种三态空间模型。首先,分析了系统设计人员制定的系统功能架构与可靠性专家进行的可靠性评估之间的关系。其次,根据功能流原理,将故障状态分为 "物理故障 "和 "非物理故障"。此外,除了传统的 "正常 "和 "故障 "状态外,还引入了新的 "功能丧失 "状态,作为系统的第三种状态。第三,通过 "功能损失 "状态,实现了系统故障模式和功能模式的有效整合,从而优化了系统可靠性模型。然后,通过将系统功能架构转化为系统可靠性模型,开发出一种三态空间建模方法。最后,将这一新模型应用于飞机的方向舵和电传操纵系统。结果表明,系统设计阶段的功能结构可以准确地转化为新的三态空间模型。该结构与功能架构紧密结合,可有效用于系统可靠性的定量计算。这样,确保系统可靠性的过程就可以无缝集成到系统优化设计过程中。这种整合缓解了可靠性专家和系统设计人员之间工作脱节的问题,从而使飞机系统优化过程更加精简高效。
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引用次数: 0
A Convolutional Neural Network Based on Attention Mechanism for Designing Vibration Similarity Models of Converter Transformers 基于注意机制的卷积神经网络用于设计变流器振动相似性模型
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-23 DOI: 10.3390/machines12010011
Hao Wang, Li Zhang, Youliang Sun, L. Zou
A vibration scale training model for converter transformers is proposed by combining attention modules with convolutional neural networks to solve the nonlinear problem of converter transformers in similar processes. Firstly, according to the structure and operating parameters of the converter transformer, a reliable three-dimensional multi-field coupled finite element model was established considering the influence of the winding and iron core component structure on the overall vibration characteristics. By changing different input parameters such as the size and voltage of the finite element model, corresponding output parameters are obtained, and a dataset is established through data expansion for training and verifying the attention convolution model. By analyzing the prediction processes and results of five prediction models on different operating conditions datasets, it is shown that attention convolution has higher accuracy, faster convergence speed, more stable training process, and better generalization performance in the prediction process of converter transformer recognition. Based on the predictive model, a prototype of the proportional vibration model for the converter transformer with scale factor of 0.2 was designed and manufactured. By analyzing the basic experimental items and vibration characteristics of the prototype, the stability of the prototype and the reliability of the prediction model were verified.
通过将注意力模块与卷积神经网络相结合,提出了一种换流变压器振动尺度训练模型,以解决换流变压器在类似过程中的非线性问题。首先,根据换流变压器的结构和运行参数,考虑绕组和铁芯元件结构对整体振动特性的影响,建立了可靠的三维多场耦合有限元模型。通过改变有限元模型的尺寸和电压等不同输入参数,获得相应的输出参数,并通过数据扩展建立数据集,用于训练和验证注意力卷积模型。通过分析五个预测模型在不同工况数据集上的预测过程和结果,表明注意力卷积在换流变压器识别预测过程中具有更高的精度、更快的收敛速度、更稳定的训练过程和更好的泛化性能。在预测模型的基础上,设计并制作了比例因子为 0.2 的换流变压器比例振动模型原型。通过分析原型的基本实验项目和振动特性,验证了原型的稳定性和预测模型的可靠性。
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引用次数: 0
Development of a Simulator for Household Refrigerator Using Equation-Based Optimization Control with Bayesian Calibration 利用基于方程的优化控制和贝叶斯校准技术开发家用冰箱模拟器
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-23 DOI: 10.3390/machines12010012
Mooyoung Yoo
Conventional household refrigerators consist of a motor-driven compressor, evaporator, condenser, and expansion valve. To determine the optimal operation strategies of refrigerators, it is essential to investigate the overall system performance, using an appropriate simulator. This study proposed a data-driven simulator based on engineering features and machine learning algorithms for conventional household refrigerators. The most correlated variables for identifying the indoor temperature of refrigerators were identified using variable importance, and these were revealed to be the circulation fan speed, compressor operation status, and refrigerant flow direction. A data-driven simulator was constructed using Bayesian calibration, which considers the important variables, combined with a straightforward heat balance equation. The Markov Chain Monte Carlo approach was used to simultaneously calibrate three coefficients on the critical variables based on the heat balancing equation on each time step, which is consistent with the actual temperature of the container. The results revealed that the proposed approach (equation-based Bayesian calibration outperforms) standard machine learning algorithms, such as linear regression and random forest models, by 38.5%. Additionally, compared to the typical numerical analysis method, it can reduce the delivery time and effort required to develop a reliable simulator for household refrigerators.
传统的家用冰箱由电机驱动的压缩机、蒸发器、冷凝器和膨胀阀组成。要确定冰箱的最佳运行策略,必须使用适当的模拟器来研究整个系统的性能。本研究针对传统家用冰箱提出了一种基于工程特征和机器学习算法的数据驱动模拟器。利用变量重要性确定了与识别冰箱室内温度最相关的变量,发现这些变量是循环风扇速度、压缩机运行状态和制冷剂流动方向。利用贝叶斯校准法构建了一个数据驱动的模拟器,该模拟器考虑了重要变量,并结合了直接的热平衡方程。采用马尔可夫链蒙特卡洛方法,在每个时间步长上根据热平衡方程同时校准关键变量的三个系数,这与容器的实际温度是一致的。结果表明,所提出的方法(基于方程的贝叶斯校准)优于线性回归和随机森林模型等标准机器学习算法 38.5%。此外,与典型的数值分析方法相比,它可以减少开发可靠的家用冰箱模拟器所需的交付时间和工作量。
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引用次数: 0
Obstacle Avoidance in Operational Configuration Space Kinematic Control of Redundant Serial Manipulators 冗余串行机械手的操作配置空间运动学控制中的避障问题
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-23 DOI: 10.3390/machines12010010
Adrián Peidró, Edward J. Haug
Kinematic control of redundant serial manipulators has been carried out for the past half century based primarily on a generalized inverse velocity formulation that is known to have mathematical deficiencies. A recently developed inverse kinematic configuration mapping is employed in an operational configuration space differentiable manifold formulation for redundant-manipulator kinematic control with obstacle avoidance. This formulation is shown to resolve deficiencies in the generalized inverse velocity formulation, especially for high-degree-of-redundancy manipulators. Tracking a specified output trajectory while avoiding obstacles for four- and twenty-degree-of-redundancy manipulators is carried out to demonstrate the effectiveness of the differentiable manifold approach for applications with a high degree of redundancy and to show that it indeed resolves deficiencies of the conventional generalized inverse velocity formulation in challenging applications.
在过去的半个世纪里,冗余串行机械手的运动控制主要是基于广义的反向速度公式进行的。最近开发的一种反向运动学配置映射被用于操作配置空间可变流形表述,以实现具有避障功能的冗余机械手运动学控制。研究表明,该公式解决了广义速度反演公式的不足之处,尤其适用于高冗余度机械手。通过对四度和二十度冗余机械手在避开障碍物的同时跟踪指定输出轨迹的研究,证明了可微分流形方法在高度冗余应用中的有效性,并证明它确实解决了传统广义速度反演公式在挑战性应用中的不足。
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引用次数: 0
Two-Speed Transmission Structure and Optimization Design for Electric Vehicles 电动汽车双速变速器结构与优化设计
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-22 DOI: 10.3390/machines12010009
Won-Chul Jeong, Jaeoh Han, Taesu Kim, Jongseok Lee, Sehoon Oh
The trend in the global automotive industry is moving towards electric vehicles that do not emit exhaust gases and use eco-friendly fuel. Electric vehicles are more eco-friendly compared to internal combustion engine vehicles, as they emit less carbon dioxide and pollutants. Research and development are actively underway to produce new electric vehicle models in the rapidly growing electric car market. In this study, a 2-speed transmission for electric vehicles, applicable to 300 Nm-class electric cars, has been developed. The 2-speed transmission structure enables efficient energy use and utilizes a planetary gear set and wet multi-plate clutch, which are effective in the power transmission process. The 2-speed transmission developed through the research results of this paper has a compact structure optimized for electric vehicles. The design feasibility of the transmission was verified through performance tests of the prototype, contributing to fuel efficiency improvement and environmental enhancement.
全球汽车行业的发展趋势是向不排放废气、使用环保燃料的电动汽车发展。与内燃机汽车相比,电动汽车更环保,因为它们排放的二氧化碳和污染物更少。在快速增长的电动汽车市场中,生产新型电动汽车的研发工作正在积极进行。本研究开发了一种适用于 300 牛米级电动汽车的双速电动汽车变速器。双速变速器的结构可实现高效的能源利用,并采用了行星齿轮组和湿式多片离合器,在动力传输过程中效果显著。通过本文的研究成果开发出的双速变速器结构紧凑,专为电动汽车而优化。通过对原型的性能测试,验证了变速器设计的可行性,有助于提高燃油效率和改善环境。
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引用次数: 0
Multi-Agent Reinforcement Learning for Extended Flexible Job Shop Scheduling 用于扩展灵活作业车间调度的多代理强化学习
IF 2.6 3区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2023-12-22 DOI: 10.3390/machines12010008
Shaoming Peng, Gang Xiong, Jing Yang, Zhen Shen, Tariku Sinshaw Tamir, Zhikun Tao, Yunjun Han, Fei-Yue Wang
An extended flexible job scheduling problem is presented with characteristics of technology and path flexibility (dual flexibility), varied transportation time, and an uncertain environment. The scheduling can greatly increase efficiency and security in complex scenarios, e.g., distributed vehicle manufacturing, and multiple aircraft maintenance. However, optimizing the scheduling puts forward higher requirements on accuracy, real time, and generalization, while subject to the curse of dimension and usually incomplete information. Various coupling relations among operations, stations, and resources aggravate the problem. To deal with the above challenges, we propose a multi-agent reinforcement learning algorithm where the scheduling environment is modeled as a decentralized partially observable Markov decision process. Each job is regarded as an agent that decides the next triplet, i.e., operation, station, and employed resource. This paper is novel in addressing the flexible job shop scheduling problem with dual flexibility and varied transportation time in consideration and proposing a double Q-value mixing (DQMIX) optimization algorithm under a multi-agent reinforcement learning framework. The experiments of our case study show that the DQMIX algorithm outperforms existing multi-agent reinforcement learning algorithms in terms of solution accuracy, stability, and generalization. In addition, it achieves better solution quality for larger-scale cases than traditional intelligent optimization algorithms.
本文提出了一个扩展的柔性作业调度问题,该问题具有技术和路径柔性(双重柔性)、不同的运输时间和不确定的环境等特点。在复杂场景下,如分布式车辆制造和多架飞机维护,调度可以大大提高效率和安全性。然而,优化调度对准确性、实时性和概括性提出了更高的要求,同时还受到维度诅咒和通常不完整信息的影响。操作、站点和资源之间的各种耦合关系也加剧了问题的严重性。为应对上述挑战,我们提出了一种多代理强化学习算法,将调度环境建模为分散的部分可观测马尔可夫决策过程。每个作业都被视为一个代理,它决定下一个三元组,即操作、站点和使用的资源。本文在多代理强化学习框架下,针对考虑了双重灵活性和不同运输时间的柔性作业车间调度问题,提出了一种双 Q 值混合(DQMIX)优化算法,具有新颖性。我们的案例研究实验表明,DQMIX 算法在求解精度、稳定性和泛化方面优于现有的多代理强化学习算法。此外,与传统的智能优化算法相比,DQMIX 算法在更大规模的案例中能获得更好的解质量。
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引用次数: 0
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