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Distortion Control and Prevention by Fabrication Techniques in Cold Bent Steel Frame with Perforated Web 带孔腹板冷弯钢框架的变形控制与预防
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-02-17 DOI: 10.5957/JSPD.07190038
Peiyong Li, Zhenglei Tang, Yuwen Huang, Yunpeng Wang, Chong Wang
Cutouts are widely used in ships and offshore structures. Cutouts of big size are used mainly for inspection, passing pipes, and weight reduction. Some cutouts of small size may be used for various purposes, such as water hole in the web of stiffeners. The stiffeners with perforated web are the most commonly adopted structure members in the shipbuilding industry, and they are mainly fabricated by cutting and bending the frame to meet the requirements of desired design configuration. In ship production, the manufacture of the curved stiffener with holes is desirable to perforate first and then to bend the frame. This fabrication procedure is adopted for efficient production because of the layout of the production line. However, structural distortion and damage may occur during cold bending of the frames with perforated web, such as necking, wrinkling, and even crack initiation. This problem should be solved in ship production. In this study, cold bending experiments and finite element simulations were performed to analyze the deformation characteristics of curved frames with cutouts. A fabrication method is proposed to control the deformation in the cutouts during the bending process. In this method, the block cut out during the first step is filled in the hole and afterward the frame is bent. The results show that this method can control well the deformation localized around the hole during the bending process. It offers an important guidance for cold bending steel frames in ship production.
切口广泛用于船舶和海上结构。大尺寸的切口主要用于检查、通过管道和减轻重量。一些小尺寸的切口可用于各种用途,例如加劲肋腹板上的水孔。带孔腹板的加劲肋是造船业中最常用的结构构件,它们主要通过切割和弯曲框架来制造,以满足所需的设计配置要求。在船舶生产中,带孔弯曲加劲肋的制造需要先穿孔,然后弯曲框架。由于生产线的布局,采用这种制造程序是为了高效生产。然而,带孔腹板的框架在冷弯过程中可能会发生结构变形和损伤,如缩颈、起皱,甚至引发裂纹。这个问题应该在船舶生产中解决。本研究通过冷弯试验和有限元模拟,分析了带切口的曲线框架的变形特性。提出了一种在弯曲过程中控制切口变形的制造方法。在这种方法中,在第一步中切出的块被填充在孔中,然后框架被弯曲。结果表明,该方法可以很好地控制弯曲过程中孔周围的局部变形。为冷弯型钢框架在船舶生产中的应用提供了重要的指导。
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引用次数: 0
Analysis and Modeling the Energy System of a Chemical Tanker by LEAP 基于LEAP的化学品油轮能量系统分析与建模
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-02-17 DOI: 10.5957/JSPD.07190034
A. Sari, Egemen Sulukan, D. Özkan
Maritime transportation has been a cost-effective option among other transport modes. Meanwhile, this demand has been increasing day by day because of the expanding global economy. The ships are one of the most important transport and trade vehicles in the world; 90% of the world trade is carried out by maritime transport, and this sector plays a crucial role in climate change and global warming because it is one of the key sectors leading to emissions of carbon dioxide, the main greenhouse gas (GHG). In other sectors that lead to CO2 emissions, i.e., energy production, manufacturing industry, and heating in residences, energy efficiency has been improved and emissions have been reduced significantly. However, there has been no net reduction in the transport sector; total CO2 emissions have also increased because of the continuous increase in freight and passenger traffic, although efficiency has increased. Increasing the energy efficiency of a ship allows for fuel consumption reduction and GHG emissions. In this study, the energy system of a chemical tanker ship was analyzed and then modeled by using the long-range energy alternatives planning system, a widely used platform for energy policy analysis and climate change mitigation assessment, including a comprehensive energy flow diagram, namely, reference energy system. A base scenario was developed, and the ship’s energy system was convenient to be analyzed and evaluated in terms of technical, economic, and environmental aspects, including low-emission development strategies, to comply with marine engine regulations of the International Maritime Organization.
在其他运输方式中,海运是一种具有成本效益的选择。与此同时,由于全球经济的扩张,这种需求也在日益增加。船舶是世界上最重要的运输和贸易工具之一;全球90%的贸易是通过海上运输进行的,该部门在气候变化和全球变暖方面发挥着至关重要的作用,因为它是导致主要温室气体(GHG)二氧化碳排放的关键部门之一。在导致二氧化碳排放的其他部门,即能源生产、制造业和住宅供暖,能源效率得到了提高,排放量大大减少。但是,运输部门没有出现净减少;尽管效率有所提高,但由于货运和客运的持续增长,二氧化碳总排放量也有所增加。提高船舶的能源效率可以减少燃料消耗和温室气体排放。本研究利用广泛应用于能源政策分析和气候变化减缓评估的长期能源替代规划系统,对某化学品油轮的能源系统进行了分析和建模,包括综合能源流程图,即参考能源系统。开发了一个基本方案,并且船舶能源系统便于在技术、经济和环境方面进行分析和评估,包括低排放发展战略,以符合国际海事组织的船用发动机法规。
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引用次数: 3
Optimization of Module Arrangement in Ship Engine Room 船舶机舱模块布置的优化
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-02-17 DOI: 10.5957/JSPD.12190066
G. Gunawan, A. Utomo, K. Hamada, Kazetaro Ouchi, Hiroyuki Yamamoto, Sueshige Yoichi
This article presents a new approach for engine room design based on the modularization concept including the part arrangement optimization. The characteristics of the proposed methods are as follows. First, attention was paid to piping systems of multiple bulk carrier series of different sizes. The cost and length of the piping system as well as the similarity and the commonness of the modules and arrangements were considered. Second, to define an effective module that could be commonly used in different ships, a design structure matrix was adopted. Third, in the arrangement design, an optimization system was developed using a genetic algorithm to obtain a similar pattern for module arrangement in multiple series ships with specific consideration toward cost and similarity. Some examples using the proposed method are shown at the end of article.
本文提出了一种基于模块化思想的机舱设计新方法,包括部件布置优化。所提出的方法的特点如下。首先,对不同尺寸的多系列散货船的管道系统进行了研究。考虑了管道系统的成本和长度,以及模块和布置的相似性和共性。其次,采用设计结构矩阵,定义可在不同船舶上通用的有效模块。第三,在布置设计中,利用遗传算法开发了优化系统,在考虑成本和相似度的情况下,获得多系列船舶模块布置的相似模式。文章最后给出了一些应用该方法的实例。
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引用次数: 0
Microstructure and Mechanical Properties of GTAW Welded Joint of Invar Alloy 因瓦合金GTAW焊接接头的组织与力学性能
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-01-13 DOI: 10.5957/JSPD.12190062
Dong-sheng Zhao, Tianfei Zhang, Liang Wu, Kong Lele, Yujun Liu
Experiment of automatic gas tungsten arc welding of liquefied natural gas carrier Invar alloy with a thickness of .7 mm was completed, and the welding parameters were optimized, as well as microstructure and mechanical properties of the welded joint were measured and analyzed. The grain size of the area near the weld centerline was small, mainly cellular dendrites, and the grain size on both sides of the weld centerline increased gradually, mainly dendrites, whereas the grain size near fusion line was larger, and there were more columnar crystals. The heat-affected zone was composed of coarse austenite grains. Transgranular cracks were the main cracks in the welding seam. When welding current was 40 A, frequency was 120 Hz, and welding speed was 350 mm/min, tensile strength of the welded joint was 446.9 MPa, which 88.1% of the base metal’s tensile strength and 10.3% of the fracture elongation. The fracture surface of tensile specimens showed typical plastic fracture characteristics, with no obvious crack characteristics, and no eutectic liquid films were observed. Invar alloy is a Fe–36%Ni alloy. Its thermal expansion coefficient at room temperature is less than 1.6X10-6/k, which is about one-tenth of that of low carbon steel, and changes little in a larger temperature range. Therefore, Invar alloy is widely used in making precision measuring instruments and low temperature-resistant materials (Corbacho et al. 1998; Park et al. 2011; Qiu et al. 2016; Yakout et al. 2018). In recent years, with the increasing demand for clean energy, liquefied natural gas (LNG) carriers are developing rapidly (Zhao et al. 2015; Oh et al. 2018). LNG liquefies at temperatures below -161.5°C. The volume of LNG is about 1/ 625 of the volume of gaseous natural gas of the same mass; thus, it can transport large quantities of natural gas over long distances.
对厚度为.7mm的液化天然气载体因瓦合金进行了钨极气体保护焊试验,优化了焊接参数,并对焊接接头的组织和力学性能进行了测量和分析。焊缝中心线附近区域的晶粒尺寸较小,主要为胞状枝晶,焊缝中心线两侧的晶粒尺寸逐渐增加,主要为枝晶,而熔合线附近的晶粒尺寸较大,柱状晶体较多。热影响区由粗大的奥氏体晶粒组成。焊缝中的主要裂纹为穿晶裂纹。当焊接电流为40A,频率为120Hz,焊接速度为350mm/min时,焊接接头的抗拉强度为446.9MPa,为母材抗拉强度的88.1%,断裂伸长率的10.3%。拉伸试样的断口表现出典型的塑性断裂特征,没有明显的裂纹特征,也没有观察到共晶液膜。因瓦合金是一种Fe–36%的Ni合金。其室温下的热膨胀系数小于1.6X10-6/k,约为低碳钢的十分之一,在较大的温度范围内变化不大。因此,因瓦合金被广泛用于制造精密测量仪器和耐低温材料(Corbacho等人,1998;Park等人2011;邱等人2016;Yakout等人2018)。近年来,随着清洁能源需求的不断增加,液化天然气(LNG)运输船正在迅速发展(赵等人,2015;Oh等人,2018)。液化天然气在低于-161.5°C的温度下液化。液化天然气的体积约为相同质量的气态天然气体积的1/625;因此,它可以远距离输送大量的天然气。
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引用次数: 0
Empirical Assessment Method of Ultimate Capability of Steel Stiffened Panel under Longitudinal Compressive Load 加筋钢板在纵向压缩荷载作用下极限承载力的经验评估方法
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-01-13 DOI: 10.5957/JSPD.08190050
J. Pan, Tao Wang, M. Xu, Guilong Gao
The hull block erection network process, which is performed during the master production planning stage of the shipyard, is frequently delayed because of limited resources, workspace, and block preparation ratio. In this study, a study to predict the delay with respect to the block erection schedule is conducted by considering the variability of the block preparation ratio based on the discrete event simulation algorithm. It is confirmed that the variation of the key event observance ratio is confirmed according to the variability caused by the block erection process, which has the minimum lead time in a limited resource environment, and the block preparation ratio. Furthermore, the optimal pitch value for the key event concordance is calculated based on simulation results.
船体砌块安装网络过程是在船厂主生产计划阶段进行的,由于有限的资源、工作空间和砌块准备比例,经常被延迟。本研究基于离散事件仿真算法,考虑砌块准备率的可变性,对砌块安装进度的延迟进行预测研究。根据有限资源环境下交货时间最短的砌块架设过程和砌块准备比引起的变异性,确定关键事件观测比的变化。在此基础上,根据仿真结果计算了关键事件协调的最优节距值。
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引用次数: 0
Elastic-Plastic Analytical Solution for SEMI’s Horizontal Brace with a Circumferential Through Crack under Tension and Bending 张弯作用下带周向贯通裂纹的SEMI水平支撑弹塑性解析解
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2021-01-12 DOI: 10.5957/JSPD.08170039
Fei Wang
The elastic-plastic behavior of semi-submersible’s horizontal brace with a circumferential through crack which lies at its boundary was studied. Both tension and bending were considered to investigate the closed-form analytical solution. The results indicate that the tensile plastic zone and crack tip opening displacement (CTOD) on the cracked section increase sharply after a smoothly increment when loads became larger. The cracked horizontal brace with a greater initial circumferential through crack has a larger tensile plastic zone and earlier compressive plastic zone appearance on the cracked section. Compared with the load of tension, the bending load has larger effect on the plastic zones of the cracked section and CTOD of the crack. Since the first semi-submersible platform (SEMI) named as “Ocean Driller” which was designed for drilling wells in the ocean, the SEMIs have gained popularity in the recent decades with ongoing development in oil and natural gas exploration in deepwater. Because of the high risk of environment pollution and casualties of operators which a destruction accident of SEMI might bring, making sure the structure is safe during its service life has become the most important task of SEMI designers and operators. Although the safety design standards for SEMI structures are quite strict, cracks inescapably are initiated during their service life. According to the destruction accidents happened before, Moan (2009) and Zaron et al. (2015) found that the cracks often occur at the horizontal braces which function as the supporting structures in SEMIs and bear complex loads. The presence of such cracks at critical locations can compromise the safety of the braces and then can cause serious disaster eventually. Because of the initial fracture of a horizontal brace, e.g., the accident of Alexander Kielland platform, the loads were transferred to the other braces and led them break because of the overload (see Colin et al. [2014]).
研究了半潜式水平支架边界处存在周向贯通裂纹时的弹塑性行为。同时考虑了张力和弯曲来研究闭合形式的解析解。结果表明,随着载荷的增加,裂纹截面的拉塑性区和裂尖张开位移(CTOD)在平稳增加后急剧增加。初始周向贯通裂纹较大的开裂水平支撑在开裂截面上具有较大的拉塑性区和较早的压塑性区。与拉伸载荷相比,弯曲载荷对裂纹截面塑性区和CTOD的影响更大。自第一个被命名为“海洋钻机”的半潜式平台(semi)设计用于在海洋中钻井以来,随着深水石油和天然气勘探的不断发展,semi在近几十年中越来越受欢迎。由于SEMI的破坏事故可能带来环境污染和操作人员伤亡的高风险,确保结构在使用寿命内的安全已成为SEMI设计者和操作人员最重要的任务。尽管SEMI结构的安全设计标准相当严格,但在其使用寿命期间不可避免地会产生裂纹。根据之前发生的破坏事故,Moan(2009)和Zaron等人(2015)发现,裂缝经常发生在SEMI中作为支撑结构的水平支撑处,承受着复杂的载荷。在关键位置出现这种裂缝可能会危及支架的安全,最终可能导致严重的灾难。由于水平支架的初始断裂,例如Alexander Kielland平台的事故,荷载被转移到其他支架上,并导致它们因过载而断裂(见Colin等人[2014])。
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引用次数: 0
Residual Ultimate Strength of Steel Plates with Longitudinal Crack and Pitting Corrosion under Axial compression: Nonlinear Finite Element Method Investigations 轴压作用下带纵裂纹和点蚀钢板的残余极限强度:非线性有限元法研究
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2020-12-01 DOI: 10.5957/JSPD.10190055
Farzaneh Ahmadi, A. R. Ranji
The main aim of present study was to determine the ultimate strength of cracked and corroded plates under uniform in-plane compression. Corrosion is considered as pitting-type corrosion at one side of the plate with a central longitudinal crack. Nonlinear finite element analysis using commercial computer code, ANSYS, is used to determine the ultimate strength of deteriorated plates. Different geometrical parameters, including the aspect ratio (AR) and thickness of the plate, number of pits, pit depth-to-thickness ratio, and crack length, are considered. It is found that the AR of plates have great influence on the ultimate strength of cracked-pitted plates. Because of the position and orientation of the crack, the length of central longitudinal crack has no influence on ultimate strength reduction of cracked and cracked-pitted plates. The results show that regardless of the number of pits and crack length, in thin plates where buckling controls failure modes at ultimate strength, the number of pits has less influence on reduction of the ultimate strength than thick plates where yielding controls failure mode. Also it is concluded that in rectangular plates, arrangements of pits has more effect on reduction of the ultimate strength of cracked-pitted plates than the number of pits.
本研究的主要目的是确定裂纹和腐蚀板在均匀平面内压缩下的极限强度。腐蚀被认为是在具有中心纵向裂纹的板的一侧发生的点蚀。使用商用计算机程序ANSYS进行非线性有限元分析,以确定退化板的极限强度。考虑了不同的几何参数,包括板的纵横比(AR)和厚度、凹坑数量、凹坑深度与厚度之比和裂纹长度。研究发现,板的AR对裂纹麻面板的极限强度有很大影响。由于裂纹的位置和方向,中心纵向裂纹的长度对裂纹和裂纹麻面板的极限强度折减没有影响。结果表明,无论凹坑数量和裂纹长度如何,在屈曲控制极限强度下失效模式的薄板中,凹坑数量对极限强度降低的影响小于屈服控制失效模式的厚板。此外,在矩形板中,凹坑的排列对有裂纹的有凹坑板的极限强度的降低的影响大于凹坑的数量。
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引用次数: 1
Evaluation of Aerodynamic Characteristics of Mega-Yacht Superstructures by CFD Simulations 大型游艇上部结构气动特性CFD仿真研究
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2020-11-13 DOI: 10.5957/JSPD.09190051
A. Z. Saydam, S. Gokcay, M. Insel
Air wake distribution around the superstructure of a mega-yacht is a key concern for the designer because of various reasons such as comfort expectations in recreational deck areas, self-noise generation, air pollution and temperature gradients due to exhaust interactions, and safety of helicopter operations such as landing/take off and hovering. The Reynolds-averaged Navier-Stokes (RANS) technique in computational fluid dynamics (CFD) is frequently used in studies on mega-yacht hydrodynamics and aerodynamics with satisfactory results. In this article, a case study is presented for the utilization of CFD in a mega-yacht's superstructure design. The flow field in recreational open areas has been analyzed for the increase in velocity due to the existence of the superstructure. A reduction in self-noise of the mast structure has been aimed by reducing flow separation and vorticity. Time-dependent velocity data obtained with scale-resolving simulations are presented for the evaluation of helicopter landings. The capabilities and limitations of the RANS technique are discussed along with recent developments in modeling approaches.
巨型游艇上部结构周围的空气尾流分布是设计师关注的一个关键问题,因为各种原因,如娱乐甲板区域的舒适度预期、自身噪音产生、排气相互作用造成的空气污染和温度梯度,以及直升机操作(如着陆/起飞和悬停)的安全性。计算流体动力学(CFD)中的雷诺平均纳维-斯托克斯(RANS)技术经常用于大型游艇的流体动力学和空气动力学研究,并取得了令人满意的结果。本文介绍了CFD在大型游艇上部结构设计中的应用实例。对休闲开放区的流场进行了分析,以确定上部结构的存在导致的流速增加。通过减少流分离和涡度来降低桅杆结构的自噪声。通过尺度分辨模拟获得的随时间变化的速度数据用于直升机着陆的评估。RANS技术的能力和局限性以及建模方法的最新发展进行了讨论。
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引用次数: 0
A Scenario Simulation - Evaluating Evacuation Analysis for ro-ro Passenger Ship in MV Tai Hwa 情景模拟-大华事件滚装客船疏散评估分析
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2020-11-13 DOI: 10.5957/JSPD.05190026
Hui-Chiao Wang, Chien-Hsing Wu
The ro-ro passenger ship is a type of passenger ship which is commonly seen in Europe. After the tragedy of MV Estonia, an effective evaluation of escape routes in passenger ship in the initial stage of ship design has been required by International Convention for the Safety of Life at Sea (SOLAS) Convention. To reduce the loss of life in passenger ships at sea, the International Maritime Organization (IMO) has created the revised guidelines on evacuation analyses for new and existing passenger ships. This article followed IMO's mandatory guidelines via using the hydraulic model of emergency egress to scrutinize the evacuation routes, congestion points, and the total evacuation duration of MV Tai Hwa.
滚装客船是欧洲常见的一种客船。爱沙尼亚号客船事故发生后,国际海上人命安全公约(SOLAS)要求在船舶设计初期对客船逃生路线进行有效评估。为了减少客船在海上的生命损失,国际海事组织(IMO)为新的和现有的客船制定了经修订的疏散分析准则。本文遵循国际海事组织的强制性准则,利用紧急出口的水力模型,对“大华”号的疏散路线、拥堵点和总疏散时间进行了详细分析。
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引用次数: 2
Optimum Configuration of the Secondary Artillery of the F-110 Spanish Frigates F-110西班牙护卫舰副炮的最佳配置
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2020-11-13 DOI: 10.5957/JSPD.05190030
Gerardo Gonzalez-Cela Echevarria, Marco Antonio Campo Cabana, Javier Martínez Torres, Rafael María Carreño Morales, Roberto Bellas Rivera, Ramón Touza, Angeles Dena Arto
The design process of the F-110 frigate for the Spanish Navy is still underway. This work aims to support the decision of the Navy, on the configuration of secondary artillery of the new F-110 frigate. To do this, in this case study, we use and develop a methodology based on an analytical decision maker built ad hoc. This decision-making methodology allows reducing the present subjectivity based on an analytic hierarchy process algorithm. Using objective tools such as numerical simulation and statistical techniques, we are able to evaluate objectively the contributions of the alternatives to different criteria.
西班牙海军F-110护卫舰的设计过程仍在进行中。这项工作旨在支持海军关于新型F-110护卫舰二级火炮配置的决定。为此,在本案例研究中,我们使用并开发了一种基于特设分析决策者的方法。这种决策方法允许减少目前基于层次分析过程算法的主观性。使用数值模拟和统计技术等客观工具,我们能够客观地评估替代方案对不同标准的贡献。
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引用次数: 0
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Journal of Ship Production and Design
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