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Variation Propagation Analysis of Hull Flat Block Construction Process Based on State Space Model 基于状态空间模型的船体平块施工过程变异传播分析
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-07-06 DOI: 10.5957/jspd.06220019
Liang Chen, Naikun Wei, Yu Zheng, Juntong Xi
Hull flat block (HFB) construction is a typical discrete manufacturing process, during which block deviation is accumulated. To satisfy the dimensional requirements of shipowners, the variation propagation during HFB construction must be modeled and analyzed. Based on the stream of variation theory, the construction process is analyzed to provide a reference for controlling the deviation. In the hull construction process, the deviation is categorized into part deviation, location deviation, and welding deviation. By analyzing the causes of the different deviations, the different deviations and their accumulations can be calculated. A HFB is used to verify the proposed model, and the results show that the method can be used to calculate the deviation to the HFB. As a typical large-scale complex equipment, the hull construction process is extremely time-consuming and laborious. The final hull is composed of intermediate products, such as subassemblies, unit assemblies, and grand-assemblies (Cho et al. 1999). Since the group technology was applied in hull construction, a series of production lines has been established based on the process similarity of parts, components, blocks, and grand blocks. The actual dimension of parts would inevitably deviate from the theoretical dimension (Mandal 2017), i.e., dimensional and shape deviations will occur owing to many factors (Okumoto 2002). In the hull construction process, the deviation from the previous process will be propagated to the current process and coupled with the deviation in the current process, thereby affecting the accuracy of the product. Hence, the product must be repaired to satisfy the design requirements (Takechi et al. 1998). This will prolong the production cycle and reduce the production efficiency (Heo et al. 2015). It was discovered that the man-hours of the main operations during hull assembly constituted only one-sixth of the total assembly manhours, whereas the man-hours used for adjustment constituted one-third (Chen et al. 2020). Currently, shipyards need to eliminate the adjustment operation to avoid unnecessary rework, as well as reduce human and material resources in subsequent processes. Tanigawa (2003) estimated that an ideal ship construction accuracy control plan can reduce the production cost by 5%. Therefore, the accuracy of the hull construction process must be controlled and improved in shipyards, and a reasonable accuracy control plan should be devised to improve the product quality.
船体扁块(HFB)施工是一个典型的离散制造过程,在这个过程中,块偏差会累积。为了满足船东的尺寸要求,必须对HFB建造过程中的变化传播进行建模和分析。基于变异流理论,对施工过程进行分析,为控制偏差提供参考。在船体建造过程中,偏差分为零件偏差、位置偏差和焊接偏差。通过分析不同偏差产生的原因,可以计算出不同偏差及其累积量。使用HFB来验证所提出的模型,结果表明该方法可以用于计算与HFB的偏差。作为一种典型的大型复杂设备,船体建造过程极其耗时费力。最终船体由中间产品组成,如子组件、单元组件和大组件(Cho等人,1999)。自成组技术应用于船体建造以来,已经建立了一系列基于零部件、块体和大块体工艺相似性的生产线。零件的实际尺寸将不可避免地偏离理论尺寸(Mandal 2017),即,由于许多因素,将出现尺寸和形状偏差(Okumoto 2002)。在船体建造过程中,与前一过程的偏差会传播到当前过程中,并与当前过程中的偏差相耦合,从而影响产品的精度。因此,必须对产品进行维修以满足设计要求(Takechi等人,1998)。这将延长生产周期并降低生产效率(Heo等人,2015)。研究发现,船体组装期间主要操作的工时仅占总组装工时的六分之一,而用于调整的工时占三分之一(Chen等人,2020)。目前,船厂需要取消调整操作,以避免不必要的返工,并减少后续流程中的人力和物力。Tanigawa(2003)估计,一个理想的船舶建造精度控制计划可以将生产成本降低5%。因此,船厂必须控制和提高船体建造过程的精度,并制定合理的精度控制计划,以提高产品质量。
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引用次数: 0
Implementation of Zero Emission Fast Shortsea Shipping and Design of the Stavanger Demonstrator 零排放快速近海航运的实现与斯塔万格示范船的设计
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-07-05 DOI: 10.5957/jspd.03220011
E. Boulougouris, A. Papanikolaou, Mikal Dahle, E. Tolo, Y. Xing-Kaeding, C. Jürgenhake, T. Seidenberg, C. Sachs, Craig Brown, F. Jenset
The paper describes the implementation of state-of-the-art “Industry 4.0” methods and tools, of a holistic ship design optimization and of modular production methods, as well as of advanced battery technologies in the development of an innovative, fully electrical, fast zero-emission catamaran for waterborne urban transport. The design of a fast catamaran passenger ferry prototype (Medstraum), planned for operation as a waterborne shuttle in the Stavanger/Norway area, and of a replicator for operation at the Thames River/London are elaborated, including on land infrastructural issues that are necessary for their operation. The presented research is in the frame of the H2020 funded project “TrAM—Transport: Advanced andModular” (www.tramproject.eu). The international maritime community is amassing momentum in its efforts towards a drastic reduction of greenhouse gas (GHG) emissions. This is expected to be further accelerated after the upcoming COP261 (COP26: UN Climate Change Conference of Parties) in Glasgow in autumn 2021. The maritime industry is examining alternative ways to contribute actively to this endeavor, despite the additional challenges posed by the COVID-19 pandemic.
本文介绍了最先进的“工业4.0”方法和工具的实施,整体船舶设计优化和模块化生产方法,以及先进的电池技术,用于开发用于水上城市交通的创新、全电动、快速零排放双体船。详细阐述了一艘快速双体船客运渡轮原型(Medstraum)的设计,该原型计划在斯塔万格/挪威地区作为水上穿梭机运行,以及一艘在泰晤士河/伦敦运行的复制器的设计,包括其运行所需的陆上基础设施问题。所介绍的研究是在H2020资助的项目“TrAM——运输:先进和模块化”(www.bumproject.eu)的框架内进行的。国际海事界正在大力减少温室气体排放。预计在2021年秋季即将在格拉斯哥举行的COP261(COP26:联合国气候变化缔约方大会)之后,这一进程将进一步加快。尽管新冠肺炎疫情带来了额外的挑战,但海运业正在研究积极为这一努力做出贡献的替代方法。
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引用次数: 0
Methanol as a Marine Fuel for Greener Shipping: Case Study Tanker Vessel 甲醇作为绿色航运的船用燃料——以油轮为例
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-06-29 DOI: 10.5957/jspd.03220012
N. R. Ammar
The present paper proposes using methanol fuel in ships to meet emissions regulations established by the International Maritime Organization. An analysis of the use of twin fuel engines operated by diesel and methanol has been conducted from environmental and cost-effective viewpoints. As a case study, a tanker vessel operated by two fuels was investigated. The environmental results showed decreases in SOx, NOx, PM, CO2, and CO pollutant emissions by 90%, 76.80%, 83.49%, 6.43%, and 55.63%, respectively. A selective catalytic reduction (SCR) measure is installed onboard the vessel to decrease NOx emissions in case diesel fuel is used. Economically, the dual-fuel engine will save on SCR costs. The cost-effectiveness values for using a methanol engine will be $242.3/ton and $764.7/ton for reducing CO2 and NOx emissions, respectively. Finally, the cost-effectiveness for reducing NOx emissions using SCR system is $536.6/ton for the conventional diesel engine. The majority of all cargo delivered worldwide is transported by sea (Zhou et al. 2020; Aarflot et al. 2022). Petroleum and other liquid fuels are the dominant sources for transporting this cargo. According to the International Maritime Organization (IMO), worldwide ships consume 309 million tons of fuel annually. These fuel consumptions result in yearly emissions of 11 million tons of sulfur oxides (SOx), 22 million tons of nitrogen oxides (NOx), 1.71 million tons of particulate matter (PM), 1056 million tons of carbon dioxide (CO2), and 844 million tons of carbon monoxide (CO) (IMO 2020). These emissions contribute to air pollution and climate change, highlighting the need for more sustainable shipping practices.
本文建议在船舶上使用甲醇燃料,以满足国际海事组织制定的排放法规。从环境和成本效益的角度对柴油和甲醇双燃料发动机的使用进行了分析。作为案例研究,对一艘使用两种燃料的油轮进行了调查。环境结果显示,SOx、NOx、PM、CO2和CO污染物排放量分别减少了90%、76.80%、83.49%、6.43%和55.63%。船上安装了选择性催化还原(SCR)措施,以在使用柴油燃料的情况下减少NOx排放。在经济上,双燃料发动机将节省SCR成本。使用甲醇发动机减少二氧化碳和氮氧化物排放的成本效益值分别为242.3美元/吨和764.7美元/吨。最后,传统柴油发动机使用SCR系统减少NOx排放的成本效益为536.6美元/吨。全球交付的大部分货物都是通过海运运输的(Zhou等人,2020;Aarflot等人,2022)。石油和其他液体燃料是运输这种货物的主要来源。根据国际海事组织(IMO)的数据,全球船舶每年消耗3.09亿吨燃料。这些燃料消耗导致每年1100万吨硫氧化物(SOx)、2200万吨氮氧化物(NOx)、171万吨颗粒物(PM)、10.56亿吨二氧化碳(CO2)和8.44亿吨一氧化碳(CO)的排放(IMO 2020)。这些排放导致了空气污染和气候变化,凸显了更可持续的航运做法的必要性。
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引用次数: 0
Construct Maritime Safety Culture to Reduce Risk Occurrence Through Implement of Balanced Scorecard 通过实施平衡计分卡,构建海上安全文化,减少风险发生
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-06-28 DOI: 10.5957/jspd.12210033
WenFu. Lin, Hwey-Yun Yau
This study aims to assess navigation safety by enhancing maritime management based on balanced scorecard (BSC). Although the International Safety Management Regulations and the Ship Safety Management System have safety related definitions and provide standard safety regulations, but lack effective management processes. This study used path analysis and regression analysis to analyze the safety outcomes relationship among organization safety culture, work condition, and framework condition sectors. In this study, 173 valid sample questionnaires were collected to answer the influence of organizational culture, working environment, service process, and framework conditions on ship navigation safety. The suggestions mentioned expect to establish a maritime management-based BSC that could pave the way for the application of maritime safety around the organization culture. Safety management is an important part of organization management process. The purpose of safety management is to prevent accidents, so organizations need to develop, plan, implement, and track risks related to personal, environmental, or property safety in order to minimize risks. The rapid development of China’s economy has promoted the increase of economic, trade, and ship navigation between Taiwan and Chinese mainland, and the number of ships in Taiwan and other countries has also increased. Maritime transportation plays a significant role in the integrated transportation system, especially in international trade system. Safety is a crucial factor due to the fact that various accidents like ship collisions and groundings often result in great economic loss, fatalities, and the environmental contamination. This information shows that Taiwan plays a key maritime role in Asia and the world. Previously, several frameworks for assessing the effects of organizational aspects on risk or safety have been published within different domains (Embrey 1992; Pate-Cornell & Murphy 1996; Oien 2001; Roelen et al. 2003; Mohaghegh et al. 2009) and in the maritime transportation field (Trucco et al. 2008). However, these have not addressed the navigation safety process management through systematic concepts and empirical study, they only emphasized the reducing risk on the maritime safety.
本研究旨在通过加强基于平衡记分卡(BSC)的海事管理来评估航行安全。尽管《国际安全管理条例》和《船舶安全管理体系》都有与安全相关的定义,并提供了标准的安全法规,但缺乏有效的管理流程。本研究采用路径分析和回归分析方法,分析了组织安全文化、工作条件和框架条件部门之间的安全成果关系。本研究共收集173份有效样本问卷,以回答组织文化、工作环境、服务流程和框架条件对船舶航行安全的影响。上述建议期望建立一个基于海事管理的BSC,为围绕组织文化应用海事安全铺平道路。安全管理是组织管理过程的重要组成部分。安全管理的目的是预防事故,因此组织需要制定、规划、实施和跟踪与人身、环境或财产安全相关的风险,以将风险降至最低。中国经济的快速发展促进了台湾与中国大陆之间的经济、贸易和船舶航行的增加,台湾与其他国家的船舶数量也有所增加。海运在综合运输体系中,特别是在国际贸易体系中发挥着重要作用。安全是一个关键因素,因为船舶碰撞和搁浅等各种事故往往会造成巨大的经济损失、死亡和环境污染。这一信息表明,台湾在亚洲和世界上扮演着重要的海洋角色。此前,已经在不同领域发布了几个评估组织方面对风险或安全影响的框架(Embrey 1992;Pate Cornell和Murphy 1996;Oien 2001;Roelen等人2003;Mohaghegh等人2009)和海上运输领域(Trucco等人2008)。然而,这些并没有通过系统的概念和实证研究来解决航行安全过程管理问题,只是强调降低海上安全风险。
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引用次数: 0
Weight Assessment of Marine Diesel Main and Auxiliary Engines 船用柴油机主辅机重量评定
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-06-19 DOI: 10.5957/jspd.04220014
A. Dev, Makaraksha Saha
During the conceptual and preliminary ship design stages, designers must ensure that the selected principal dimensions and parameters are good enough to deliver a stable ship (statically and dynamically), besides deadweight and speed. To support this, the initial intact stability of the proposed ship must be calculated, and for that, the lightship weight and its detailed breakdown are necessary to be known. After hull (steel) weight, machinery weight, mainly marine diesel propulsion and power generation machinery, plays a vital role in the lightship weight estimate of a ship directly. It also affects the deadweight, displacement, draft, and trim, which finally influence stability. The correct estimation of respective weights improves calculating a ship’s initial stability, typically designed and built. Hence, it would be advantageous for the ship designer to convince the shipowner. Weight control is not easy, especially since its consequences in terms of deadweight and stability could be disastrous. It should start right at the beginning and control throughout the design and construction phases. Marine diesel main engines (MEs) and auxiliary engines (AEs) of various power output (generators output for AEs), engine speed, and cylinder number of different engine manufacturers are collected. These are analyzed and presented in tabular and graphical forms to demonstrate the possible relationship between propulsion engine weight and power generation engine weight, and their respective power, speed, and power–speed ratio. In this article, the authors have attempted to investigate the appraisal behavior of ME weight and AE weight regarding engine power, generator power, engine speed, and power–speed ratio (independent variables). Further attempts have been made to identify those independent variables that influence the weight of the propulsion engine and power generation engine (dependent variables) and their interrelationships. A mathematical model has thus been developed and proposed, as a guiding tool, for the designer to estimate the weight of main and AEs more accurately during the conceptual and preliminary design stages.
在概念和初步船舶设计阶段,除了自重和速度外,设计师必须确保选定的主要尺寸和参数足够好,能够提供稳定的船舶(静态和动态)。为了支持这一点,必须计算拟建船舶的初始完整稳定性,为此,有必要了解轻船重量及其详细故障。在船体(钢)重量之后,机械重量,主要是船用柴油推进和发电机械,直接对船舶的轻船重量估计起着至关重要的作用。它还影响自重、位移、吃水深度和纵倾,最终影响稳定性。对各自重量的正确估计改进了船舶初始稳定性的计算,通常是设计和建造的。因此,船舶设计者说服船东是有利的。重量控制并不容易,尤其是因为它在自重和稳定性方面的后果可能是灾难性的。它应该从一开始就开始,并在整个设计和施工阶段进行控制。收集不同发动机制造商的各种功率输出(AE的发电机输出)、发动机转速和气缸数的船用柴油主机(ME)和辅助发动机(AE)。以表格和图形形式对其进行分析和呈现,以证明推进发动机重量和发电发动机重量之间的可能关系,以及它们各自的功率、速度和功率-速度比。在本文中,作者试图研究ME权重和AE权重对发动机功率、发电机功率、发动机转速和功率-速度比(自变量)的评估行为。已经进行了进一步的尝试来识别那些影响推进发动机和发电发动机的重量的自变量(因变量)及其相互关系。因此,已经开发并提出了一个数学模型,作为指导工具,供设计者在概念和初步设计阶段更准确地估计主AE和AE的重量。
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引用次数: 0
Ultimate Shear Strength of Pitted Plates with Crack Using Finite Element Method 用有限元法研究带裂纹孔板的极限剪切强度
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-04-24 DOI: 10.5957/jspd.02220008
A. R. Ranji, Nima Maghsodi, S. Alirezaee
Ultimate strength of thin steel plates was studied under shear loading when pitting corrosion and cracking occur simultaneously. Nonlinear finite element method was used and the effects of different geometrical parameters, such as crack position, crack length, pit depth, pit diameter, number of the pits, and the inclination angle of the crack, were investigated. It was found that the degree of the pitting (DOP) significantly reduces the ultimate shear strength of the pitted plates when the corrosion is low. For high amount of corrosion, the reduction of the ultimate shear strength remains the same regardless of the amount of the DOP. In plates with short cracks, the crack length has no influence on the reduction of the ultimate shear strength. Also, it was found that the position of the crack is more effective than the length of the crack on the reduction of the ultimate shear strength of the cracked plates. In the cracked-pitted plates, there was no interaction between crack and pit for extremes value of DOP. For low value of DOP, the ultimate shear strength of the cracked-pitted plate was the same as the cracked plate, and for large value of DOP, it is the same as pitted plate. According to a study performed between 2002 and 2008 by American Bureau of Shipping (ABS) (“Review of Current Practices of Fracture” 2012), majority of reported fractures of the ships were structural failures, such as weld defect, buckling, fracture, and cracking. Cracks and corrosion are two more common defects, which are the main reasons of the failure of the aged steel structures. Plates and stiffened plates are the main structural elements in many structures, including airplanes, bridges, offshore structures, and ships. Ultimate strength evaluation of these structural elements is crucial for rational design of structures, such as Load Resistance Factor Design (LRFD) methods in civil engineering and Ultimate Strength (UTS) evaluation in ship structure. Many studies are carried out to evaluate ultimate strength of intact and damaged plates/ stiffened plates under in-plane compressive stress. Ranji (2012) studied ultimate strength of plate with general corrosion under in-plane compression. He proposed a spectrum for random generation of corroded surface and ultimate strength of corroded plate was evaluated using computer code ANSYS. Ranji and Zarookian (2015) analyzed ultimate strength of cracked stiffened plates with cracks having different stiffeners numerically.
研究了薄钢板在剪切载荷作用下同时发生点蚀和裂纹时的极限强度。采用非线性有限元方法,研究了不同几何参数(如裂纹位置、裂纹长度、凹坑深度、凹坑直径、凹坑数量和裂纹倾角)的影响。研究发现,当腐蚀程度较低时,点蚀程度显著降低了点蚀板的极限剪切强度。对于高腐蚀量,无论DOP的量如何,极限剪切强度的降低都保持不变。在具有短裂纹的板中,裂纹长度对极限剪切强度的降低没有影响。此外,还发现裂纹的位置比裂纹的长度对裂纹板的极限剪切强度的降低更有效。在有裂纹的凹坑板中,对于DOP的极值,裂纹和凹坑之间没有相互作用。对于低DOP值,有裂纹的麻面板的极限剪切强度与有裂纹的板相同,对于大DOP值则与麻面板相同。根据美国船级社(ABS)在2002年至2008年间进行的一项研究(2012年“当前断裂实践综述”),大多数报告的船舶断裂是结构故障,如焊接缺陷、屈曲、断裂和开裂。裂纹和腐蚀是两种较为常见的缺陷,是导致老化钢结构失效的主要原因。板和加筋板是许多结构中的主要结构元件,包括飞机、桥梁、海上结构和船舶。这些结构元件的极限强度评估对于结构的合理设计至关重要,例如土木工程中的荷载阻力系数设计(LRFD)方法和船舶结构的极限强度(UTS)评估。进行了许多研究来评估平面内压应力下完整和受损板/加筋板的极限强度。Ranji(2012)研究了平面内压缩条件下具有一般腐蚀的板的极限强度。他提出了腐蚀表面随机产生的谱,并使用计算机程序ANSYS评估了腐蚀板的极限强度。Ranji和Zarokian(2015)对具有不同加劲肋的裂纹加筋板的极限强度进行了数值分析。
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引用次数: 0
Research on Design System of Offshore Platform Accommodation Cabin Based on Kansei Engineering 基于Kansei Engineering的海洋平台舱室设计系统研究
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-02-20 DOI: 10.5957/jspd.06220018
Lin Shi, Haoqiang Chen, Zhichuang Wang
Accommodation cabin is a living place for operators, and it should play a role in alleviating the fatigue and stress. This paper focuses on the problem of monotony and lack of emotional care in the design of accommodation, and develops a design system to meet the emotional needs of operators based on Kansei Engineering. First, the key design elements affecting emotional comfort are extracted and the virtual reality experimental platform is established. Second, the affective factors are extracted, constituting the semantic space. Third, the mapping relationship between affective factors and design elements is established. Finally, the design system of accommodation cabin based on the emotional needs is developed. The system can output and evaluate the design scheme through virtual reality technology, so it makes the design process more intuitive and efficient. It has a certain reference value for improving the comfort experience of operators and the design level of accommodation cabin. Offshore platform is an important guarantee for territorial development and utilization of marine resources. As offshore platform is relatively special, it has particular structure that is different from buildings on land. It is made of steel and equipped with a lot of large equipment, so it is relatively closed. During offshore operation, operators need to work and life on offshore platforms for a long time. Monotonous working condition and long-term alienation from terrestrial landscape and relatives will have impact on their physical and mental health (Xu et al. 2013). According to the survey, about 13% of the workers who have worked on the platform for more than 10 years will have psychologic or behavioral abnormalities (Wu 2015). It has affected their normal life, and even increased the safety risk.
住宿舱是操作人员的生活场所,应起到缓解疲劳和压力的作用。本文针对住宿设计中的单调性和缺乏情感关怀的问题,基于Kansei Engineering开发了一个满足运营商情感需求的设计系统。首先,提取了影响情感舒适度的关键设计元素,建立了虚拟现实实验平台。其次,提取情感因素,构成语义空间。第三,建立了情感因素与设计元素之间的映射关系。最后,开发了基于情感需求的客舱设计系统。该系统可以通过虚拟现实技术输出和评估设计方案,使设计过程更加直观高效。对提高操作人员的舒适体验和住宿舱的设计水平具有一定的参考价值。海洋平台是国土开发利用海洋资源的重要保障。由于海洋平台相对特殊,它有着不同于陆地上建筑物的特殊结构。它是由钢制成的,并配备了许多大型设备,因此它是相对封闭的。在海上作业过程中,作业人员需要在海上平台上长期工作和生活。单调的工作环境和与陆地景观和亲人的长期疏离会影响他们的身心健康(Xu et al.2013)。根据调查,在平台上工作超过10年的员工中,约有13%会出现心理或行为异常(吴2015)。它影响了他们的正常生活,甚至增加了安全风险。
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引用次数: 0
Considerations of Hull Structural Deformation on Hydrodynamic Performance of Sailing Yachts 船体结构变形对帆船水动力性能的影响
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-01-24 DOI: 10.5957/jspd.10210025
P. Miller, M. Morabito
The increasing availability of affordable finite element modeling software and computational fluid dynamics codes have given today’s sailing yacht designers tools that, in the past, were only available to designers of yachts competing in the most high-profile events. This paper provides a case study on the structural design of the International America’s Cup Class Yacht Stars & Stripes USA-34, which won the U.S. defender series, the Citizen Cup, leading up to the 29th America’s Cup competition in 1995. The authors have recently been able to publicly share this information, and feel that the problem-solving approach is of direct use to many of today’s designers. The design approach is twofold, the first being the use of Finite Element Analysis to minimize drag-inducing local deformations. Over 80 finite element models were analyzed with varying configurations, starting with an initial baseline structure based on the previous boat, USA-11. These structural improvements reduced local hull deflection from5 to 6 mm per meter on the previous design to less than 1 mm per meter on the USA-34 design. The second part of the design approach isolates the hydrodynamic effects of global bending under rig tension. Illustrative tank tests are provided to demonstrate how the global sagging of the hull, caused by rig tension, can often increase the resistance of a yacht (especially one built for racing). As part of a series of steps taken to mitigate the effect of rig tension, a novel design was developed, with soft patches and flexible structure to permit low-cost modification of the hull in the boatyard, giving approximately a 225mmincrease in waterline length and 75 mm reduction in beam if needed—a modification that was made to USA-34 prior to winning the finals of the Citizen Cup, and at a cost of under $500. The reduction of drag-inducing local hull form deformations, and the development of the cost-saving hull modification concept, demonstrate how a creative designer can take advantage of the finite element modeling tools that are now widely available.
价格合理的有限元建模软件和计算流体动力学代码的日益普及,为当今的帆船设计师提供了工具,而在过去,这些工具只适用于参加最知名赛事的游艇设计师。本文提供了一个关于国际美洲杯级游艇星条旗USA-34的结构设计的案例研究,该船在1995年第29届美洲杯比赛之前赢得了美国后卫系列赛公民杯冠军。作者最近能够公开分享这些信息,并认为解决问题的方法对当今的许多设计师有直接的用处。设计方法有两种,第一种是使用有限元分析来最大限度地减少阻力引起的局部变形。从基于前一艘USA-11的初始基线结构开始,对80多个不同配置的有限元模型进行了分析。这些结构改进将之前设计的局部船体偏转从每米5到6毫米减少到USA-34设计的每米小于1毫米。设计方法的第二部分隔离了钻机张力下整体弯曲的流体动力学效应。提供了说明性的水槽测试,以证明由钻机张力引起的船体整体下垂通常会增加游艇(尤其是为比赛而建造的游艇)的阻力。作为减轻钻机张力影响的一系列步骤的一部分,开发了一种新颖的设计,具有柔软的补丁和灵活的结构,可以在造船厂对船体进行低成本的改造,如有必要,水线长度可增加约225毫米,横梁可减少75毫米——这是在赢得公民杯决赛之前对USA-34进行的改造,成本不到500美元。阻力引起的局部船体形状变形的减少,以及节省成本的船体改造概念的发展,证明了一个有创造力的设计师如何利用现在广泛可用的有限元建模工具。
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引用次数: 0
Shipbuilding Decision-Making Optimization Based on the Functional Technical Documentation Information Level Usage in Ship Production 基于功能技术文档信息水平的造船决策优化在船舶生产中的应用
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-01-24 DOI: 10.5957/jspd.02210005
Rajko Rubeša, M. Hadjina, T. Matulja, N. Fafandjel
Decision-makers in shipyards face the problem of determining the design cost concerning the information level contained in drawing and how it influences the shipbuilding process efficiency. Shipyards have their approach and shipbuilding practices about the level of functional technical documentation usage directly in ship production. However, decisions may vary related to the ship type, complexity, size, and deadlines. The shipbuilding decision-making optimization model based on functional technical documentation defines an algorithm for creating and analyzing the data representing the effects of applying functional technical documentation in ship production. Based on such analysis, it is possible to decide the preferred shipbuilding strategy, based on the level of functional technical documentation usage directly in ship production at the level other than one identified in the ship contractual stage, reducing overall shipbuilding costs. By varying different factors of the technological phase of ship production and the relative labor cost with the level of functional technical documentation usage directly in ship production, the curves of the shipbuilding cost and duration deviations, in relation with the value specified by the reference point, are obtained. Also, such analysis provides relevant conclusions about the trend of losses or savings of budget and labor hours based on the level of functional technical documentation usage directly in ship production.
造船厂的决策者面临着确定设计成本的问题,涉及图纸中包含的信息水平以及它如何影响造船过程的效率。造船厂有他们的方法和造船实践,直接在船舶生产中使用功能技术文件的水平。然而,决策可能因船舶类型、复杂性、尺寸和截止日期而异。基于功能技术文档的造船决策优化模型定义了一种算法,用于创建和分析表示在船舶生产中应用功能技术文档效果的数据。基于这种分析,可以根据船舶生产中直接使用的功能技术文件的水平,而不是在船舶合同阶段确定的水平,来决定首选的造船战略,从而降低总体造船成本。通过改变船舶生产技术阶段的不同因素和相对劳动力成本,以及直接在船舶生产中使用功能技术文件的水平,得到了造船成本和工期偏差与参考点指定值的关系曲线。此外,根据船舶生产中直接使用的功能技术文件的水平,这种分析提供了有关预算和工时损失或节省趋势的相关结论。
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引用次数: 1
Selecting the Optimal Naval Ship Drainage System Design Alternative Based on Integer Linear Programming, TOPSIS, and Simple WISP Methods 基于整数线性规划、TOPSIS和简单WISP方法的舰船排水系统设计方案优选
IF 0.4 4区 工程技术 Q4 ENGINEERING, MARINE Pub Date : 2023-01-05 DOI: 10.5957/jspd.01220003
Mehmet Kirmizi, Serkan Karakas, H. Ucar
Ship design is a complex study requiring the coordination of many disciplines and accurate calculations, as well as cost considerations. Thus, ship designers have to design the naval ships that successfully fulfill the desired performance in a cost-effective manner with respect to international and national rules and regulations. In this context, finding the optimum solution for the design has been an important challenge for ship designers. Design optimization is selecting the best solution among many viable solutions based on a criterion or multicriteria and inherently coupled with the design cycle. This study presents an application of the integer linear programming and multicriteria decision-making (MCDM) methods of Technique for Order Preference by Similarity to an Ideal Solution (TOPSIS) and Simple Weighted Sum Product (WISP). A design of the ship drainage system is considered as the case study for this purpose. Based on the usage and location of the ejectors and drainage pumps, four design alternatives and 12 scenarios for each alternative are proposed. The optimization problem is solved for each design alternative, and an optimal design solution among alternatives is evaluated by TOPSIS and Simple WISP methods. The similarity of the solutions from the two MCDM methods is measured by Cosine Similarity, which indicates a strong similarity. Ship design is a complex, iterative, and sophisticated process affected by a number of factors. Among these factors, the issue of cost efficiency has come to the fore along with the project method and system integration during the last century. Therefore, ship designers have to design the most cost-effective ship for a specified purpose regarding national and international rules and regulations. Within this context, the cost considerations in the design calculations of the systems onboard are as important as their accuracy and adequacy. Thus, finding the optimum solution within the given limits is challenging for ship designers, engineers, and system integrators. For this purpose, design optimization tools have been implemented in ship design.
船舶设计是一项复杂的研究,需要许多学科的协调和精确的计算,以及成本的考虑。因此,船舶设计师必须设计出符合国际和国家规则和条例的具有成本效益的海军舰艇,成功地实现预期的性能。在这种背景下,寻找设计的最佳解决方案一直是船舶设计师面临的重要挑战。设计优化是在众多可行方案中根据一个或多个标准选择最佳方案,并与设计周期内在耦合。本文研究了整数线性规划和多准则决策(MCDM)方法的应用,以及与理想解相似的排序偏好技术(TOPSIS)和简单加权和积(WISP)。本文以船舶排水系统的设计为例进行了研究。根据喷射器和排水泵的使用和位置,提出了4种设计方案和每种方案的12种方案。对各设计方案求解优化问题,并利用TOPSIS法和简单WISP法对各方案中的最优设计方案进行评价。用余弦相似度测量了两种MCDM方法解的相似度,结果表明两种方法具有较强的相似度。船舶设计是一个复杂的、迭代的、复杂的过程,受许多因素的影响。在这些因素中,成本效率问题在上个世纪随着项目方法和系统集成的出现而逐渐凸显出来。因此,船舶设计人员必须根据国家和国际规则和规定,为特定目的设计最具成本效益的船舶。在这种情况下,机载系统设计计算中的成本考虑与它们的准确性和充分性同样重要。因此,对于船舶设计师、工程师和系统集成商来说,在给定的限制范围内找到最佳解决方案是一项挑战。为此,设计优化工具在船舶设计中得到了应用。
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引用次数: 0
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Journal of Ship Production and Design
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