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Decomposition analysis and peak stagger design for Crank-triangular linkage-elbow mechanism of mechanical servo presses 伺服压力机曲柄-三角连杆-弯头机构的分解分析及峰值错动设计
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/meca/2021042
Y. Sun, J. Hu, Lian Wei, Yongqi Chen
High mechanical advantage as well as low and steady slide speed within the working stroke Sn are the fundamental requirements for the working mechanism of servo-mechanical press. Currently, the Crank-Triangular Linkage-Elbow (CTLE) mechanism has attracted more and more attention from researchers and manufacturers of servo presses. This paper presents a new analysis and design method of CTLE. The mechanism is decomposed into two sub-units: crank and triangular-linkage elbow, followed by the kinematic and force analysis of each sub-unit. The influences of each structural parameter on the working performance are obtained and can be used as the basis for preliminary design. Through the offset design, the mechanical advantage peaks of the two units, MA1max and MA2max, do not occur at the same time: MA1max is located near Sn, while MA2max is just at BDC (Bottom Dead Center). Because the mechanical advantage of the whole mechanism is the product of the two subunits, the designed mechanism can obtain high and steady mechanical advantage together with low and steady slide speed within Sn. After preliminary design, the scheme can be further modified by numerical simulation and optimization. Hence the design efficiency can be improved.
高的机械优势和在工作行程Sn内低而稳定的滑动速度是伺服机械压力机工作机构的基本要求。目前,曲柄-三角连杆-弯头(CTLE)机构越来越受到伺服压力机研究者和制造商的关注。本文提出了一种新的CTLE分析与设计方法。将机构分解为曲柄和三角连杆弯头两个子单元,并对每个子单元进行运动学和受力分析。得到了各结构参数对工作性能的影响,可作为初步设计的依据。通过偏置设计,MA1max和MA2max两个单元的机械优势峰值不会同时出现:MA1max位于Sn附近,而MA2max刚好位于BDC (Bottom Dead Center)。由于整个机构的机械优势是两个亚单元的乘积,因此设计的机构可以在Sn范围内获得高而稳定的机械优势和低而稳定的滑动速度。初步设计完成后,可通过数值模拟和优化对方案进行进一步修改。从而提高了设计效率。
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引用次数: 2
Physically-based modelling for sheet metal cone parts forming under blast loading 在爆炸载荷下成形的金属板锥件的物理建模
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021002
R. Alipour
Forming sheet metals under blast loading or the explosive forming technique has many advantages for productions, but it is restricted due to its accuracy. This paper introduces a novel theoretical-empirical study for explosive sheet metal forming based on the simple plasticity principles. It provides a method of producing the sheet metal cone parts forming under blast loading, including an analytical model and experimental validation. Firstly, a theoretical-empirical model for cone forming based on underwater explosion employing the impulse method is developed. The model on the whole revealed the relationships among the geometrical parameters of forming a process that is very useful to predict the certain explosive mass for complete forming a cone part. Afterward, a series of experiments are conducted to validate the developed model and also for the required modification in the solution. Comparing the theoretical-empirical solution and experimental results, the ability of the presented model for estimation of the explosive mass is demonstrated. Experimental results show that the theoretical model matched the experiments well.
在爆炸载荷下成形或爆炸成形技术对生产有许多优点,但其精度受到限制。本文介绍了一种基于简单塑性原理的爆炸成形理论与经验相结合的新方法。提出了一种在爆炸载荷作用下生产锥形钣金件的方法,包括分析模型和实验验证。首先,建立了基于脉冲法的水下爆炸锥成形理论-经验模型。该模型总体上揭示了成形过程中几何参数之间的关系,对预测完整成形锥体零件的爆炸质量具有重要意义。随后,进行了一系列实验来验证所开发的模型以及在解决方案中所需的修改。将理论经验解与实验结果进行比较,验证了该模型对爆炸质量的估计能力。实验结果表明,理论模型与实验结果吻合较好。
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引用次数: 3
Experimental and numerical investigation of geometric effect on cavitation flow through orifice 孔口空化流动几何效应的实验与数值研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021018
Mohammad Reza Davoudi, Miralam Mahdi
Due to the set of factors and conditions, the stream pressure through the orifice decreases, which can lead to the occurrence of the cavitation phenomenon. The most important factor in this regard is the geometry of orifice. In the first part of this study, the flow through two types of single-hole orifice and a multi-hole orifice were experimentally studied. The results showed that the single hole orifice with a two-sided sloped edge caused less pressure drop, which in order to control the cavitation phenomenon is more efficient compared to the single-hole and multi-hole orifices with one-sided sloped edges and the same equal diameter ratio. Additionally, all experiments were simulated in the second part of this research using finite volume methods. Considering the complexity of the problem, several numerical solutions were investigated to approach the experimental results. Finally, it was determined that the type of gridding, turbulence method, and cavitation model have a great influence on the accuracy of the obtained numerical results.
由于一系列因素和条件的作用,通过孔板的流压力减小,从而导致空化现象的发生。在这方面最重要的因素是孔板的几何形状。在本研究的第一部分,实验研究了两种类型的单孔孔和多孔孔的流动。结果表明:与同等直径比的单孔和多孔单孔相比,双面斜边单孔孔口产生的压降更小,控制空化现象的效率更高;此外,在本研究的第二部分中,所有实验都使用有限体积方法进行了模拟。考虑到问题的复杂性,研究了几种接近实验结果的数值解。最后,确定了网格类型、湍流方法和空化模型对所得数值结果的精度有很大影响。
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引用次数: 0
A model-based control law for vibration reduction of serial robots with flexible joints 基于模型的柔性关节串联机器人减振控制律
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/meca/2021036
Jacques Farah, H. Chanal, N. Bouton, V. Gagnol
The presence of flexibilities in rotational joints can limit the kinematic performances of manipulators doing high speed tasks as Pick and Place. The problem addressed in this work concerns the vibration control of serial robots with flexible joints performing Pick and Place tasks in order to improve productivity. Based on a dynamic model of a robot with flexible joints, a model-based control law is proposed with its associated tuning methodology. The robot dynamic model is then the key point of our methodology. This dynamic model considers stiffness and damping of each flexible joint. To guarantee its accuracy, a geometrical and dynamic identification procedure is realized. The objective is to show the relevancy of the proposed approach which integrates joint flexibilities in the control law. Theoretical results based on a representative model are used to illustrate the benefit of this model-based control law compare to two other control strategies (Feedforward control and control dedicated to rigid structures). Finally, a sensitivity analysis of this control law is realized to quantify the impact of modelling error and conclude on the criticality of joint damping value on vibration decreasing.
旋转关节中存在的柔性会限制机械手在执行高速取放任务时的运动性能。本文研究了柔性关节串联机器人的振动控制问题,以提高机器人的生产效率。基于柔性关节机器人的动力学模型,提出了一种基于模型的控制律及其相应的整定方法。机器人动力学模型是本方法的重点。该动力学模型考虑了每个柔性关节的刚度和阻尼。为了保证其精度,实现了几何和动态识别程序。目的是表明所提出的方法在控制律中集成了关节灵活性的相关性。基于代表性模型的理论结果表明,与其他两种控制策略(前馈控制和专用于刚性结构的控制)相比,这种基于模型的控制律具有优势。最后,对该控制律进行了灵敏度分析,量化了建模误差的影响,得出了关节阻尼值对减振的临界性。
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引用次数: 2
Effects of stable clearances on backflow in the variable-pitch screw vacuum pump 稳定间隙对变螺距螺杆泵回流的影响
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/meca/2021046
Li Zhang, Yongju Zhang, Ziyun Chen
Effects of various clearances of variable-pitch screw vacuum pump on gas backflow of internal flow field of the pump cavity is studied. The theoretical tooth surfaces of screw rotor are optimized by radial, normal equidistance modifications, and four types of stable clearances of rotor circumferential, radial, tooth shape and tooth sides are obtained. The backflow calculation model in clearances considering Couette backflow and orifice backflow is improved. The three-dimensional model of variable-pitch screw vacuum pump is designed, and the experimental prototype and test device are developed. The internal backflow of vacuum pump is analyzed by using the commercial software Ansys-Fluent® and the calculation model. The results show that the smaller the clearances, the smaller the backflow and the higher the vacuum degree. Among the four types of clearances, the circumferential clearance plays the primary roles. The backflow is directly proportional to the inlet pressure and rotating speed. Predictions are validated by the experimental data with satisfied agreement.
研究了变螺距螺杆泵不同间隙对泵腔内流场气体回流的影响。通过径向、法向等距修正对螺杆转子的理论齿面进行优化,得到转子周向、径向、齿形和齿边4种稳定间隙。改进了考虑Couette回流和孔板回流的间隙内回流计算模型。设计了变螺距螺杆真空泵的三维模型,研制了实验样机和试验装置。利用商业软件Ansys-Fluent®对真空泵内部回流进行了分析,并建立了计算模型。结果表明,间隙越小,回流越小,真空度越高。在四种间隙类型中,周向间隙起主要作用。回流与进口压力和转速成正比。实验数据验证了预测结果,结果吻合较好。
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引用次数: 1
Numerical investigation on the cooling performance of a novel jet cooler design for a supercritical CO2 turbine rotor shaft cooling 超临界CO2涡轮转子轴冷却新型射流冷却器冷却性能的数值研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/meca/2021049
Jun Li, H. Gurgenci, Jishun Li, Z. Guan, Lun Li, Y. Xue
Numerical investigation was carried out to study the heat transfer performance for a high-speed rotating cylindrical surface subjected to single row array round jets impingement, under a very small gap spacing. Various parameters that affect heat transfer, such as the fluid density, flow velocity and Nusselt number distributions of the radius clearance were studied based on varied nozzle to target surface spacing H and mass flow rate. It has been found that the fluid density was a dominant factor and the velocity was the secondary factor for the gas jet heat transfer performances. The overall heat transfer was improved with a reduction in the number of nozzles, for given inlet mass flow rate boundary conditions. The decrease of H/di (di, nozzle diameter) may have positive or negative effects on the heat transfer performance from the impingement surface. Reducing the radius gap H, for a certainty, increases the average density of the fluid in the clearance, which is desirable in applications that enhance heat transfer performance. But when the radius gap (H) is small enough, increasing di may have a negative impact on heat transfer.
采用数值模拟的方法,研究了在极小间隙下,单列圆射流冲击高速旋转圆柱表面的传热特性。研究了在不同喷嘴距靶面间距H和质量流量条件下,流体密度、流速和半径间隙的努塞尔数分布等参数对换热的影响。结果表明,流体密度是影响燃气射流传热性能的主要因素,速度是影响燃气射流传热性能的次要因素。在给定的进口质量流量边界条件下,随着喷嘴数量的减少,总体传热得到改善。H/di (di,喷嘴直径)的减小可能对撞击表面的换热性能产生积极或消极的影响。减小半径间隙H,肯定会增加间隙中流体的平均密度,这在提高传热性能的应用中是理想的。但当半径间隙(H)足够小时,增大di可能会对换热产生负面影响。
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引用次数: 0
Combination of oriented-plane curvature reproduction and squeeze film effect-based texture reproduction to simulate curved and textured surface 结合面向平面曲率再现和基于挤压膜效果的纹理再现,模拟曲面和纹理表面
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021024
Tao Zeng, Yan Liu, Enshan Ouyang
The finger skin contains a variety of receptors, which provide multiple tactile sensing channels. When a finger touches the surface of an object, people can simultaneously perceive curvature, texture, softness, temperature, and so on. However, in most of research activities, the designed haptic feedback devices can only focus on a certain channel. In this paper, the rendering of curved and periodic textured surfaces involving two channels, i.e., curvature and texture, was studied. Two psychophysical experiments were conducted to investigate whether the coupling of kinesthetic feedback of curvature and tactile feedback of texture could reproduce curved and textured surfaces with high fidelity. The results showed a deviation of the point of subjective equality values in terms of curvature and roughness, indicating that the curvature rendering and texture rendering have an impact on each other. Therefore, it is necessary to correct the bias when making virtual rendering. The influence of curvature on texture rendering is reduced by recalculating and adjusting the spatial period of the synthesized texture in real-time; the influence of texture on curvature rendering is eliminate by compensating the force difference between touch on physical strip and artificial stimulus.
手指皮肤包含多种感受器,提供多种触觉感知通道。当手指触摸物体表面时,人们可以同时感知物体的曲率、质地、柔软度、温度等。然而,在大多数研究活动中,所设计的触觉反馈装置只能专注于某一通道。本文研究了曲率和纹理两个通道的曲面和周期纹理曲面的绘制问题。通过两项心理物理实验,探讨了曲率的动觉反馈和纹理的触觉反馈的耦合是否能够高保真地再现曲面和纹理表面。结果表明,曲率和粗糙度的主观等值点存在偏差,表明曲率渲染和纹理渲染相互影响。因此,在进行虚拟渲染时,有必要纠正偏差。通过实时重新计算和调整合成纹理的空间周期,降低了曲率对纹理绘制的影响;通过补偿物理条触点与人工刺激之间的力差,消除纹理对曲率绘制的影响。
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引用次数: 0
Dynamics modeling and analysis of feed drive system for a frame saw machine considering time-varying load 考虑时变载荷的框架锯床进给传动系统动力学建模与分析
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021019
Depeng Sun, Jinsheng Zhang
Frame saw machine is one of machine tools that is used to process dimension stone. The velocity fluctuation of traditional feed drive system (FDS) lead to excessive wear of diamond particles. The dynamic performance of the FDS has time-varying characteristics during the processing of stone with a large material removal rate. In this paper, a novel FDS was proposed. Firstly, the dynamic modeling of FDS was set up on account of lumped parameter method (LPM). Then the speed of the new FDS was compared with that of the traditional FDS. Finally, the frequency response characteristics of the system were solved by Lagrange and state space method. Results showed that the new FDS has a faster response feed and less velocity fluctuation. The natural frequency and the amplitude of acceleration increase with decreasing load. With the time-varying load, the range of the second-order natural frequency increased by 50 Hz, which was larger than that of the first-order. The modal test verified that the first two natural frequencies of the saw blade are within the range of the natural frequencies of FDS. The proposed FDS can guide for design, reduce the wear of diamond, and improve processing quality.
框架锯床是用于加工尺寸石材的机床之一。传统进给传动系统的速度波动导致了金刚石颗粒的过度磨损。在物料去除率较大的石材加工过程中,FDS的动态性能具有时变特性。本文提出了一种新的FDS。首先,利用集总参数法(LPM)建立了FDS的动态建模;然后比较了新型FDS与传统FDS的速度。最后,利用拉格朗日和状态空间方法求解了系统的频响特性。结果表明,新型FDS具有更快的响应速度和更小的速度波动。固有频率和加速度幅值随载荷的减小而增大。在时变载荷作用下,二阶固有频率范围比一阶固有频率范围增大50 Hz;模态试验验证了锯片的前两个固有频率都在FDS固有频率范围内。所提出的FDS可以指导设计,减少金刚石的磨损,提高加工质量。
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引用次数: 5
Variable flow and optimization of chiller loading effect on energy saving for screw vapor compression-single effect absorption hybrid chiller plant in hospital mechanical room ‒ case study: Tehran heart hospital 医院机械室螺杆式蒸汽压缩-单效吸收式混合冷水机组变流量及机组负荷优化对节能的影响——以德黑兰心脏医院为例
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021006
R. Boghosian, M. Mafi, M. H. Panjeshahi, A. Ataei
Chiller plants are the most energy consuming system during summer season in residential, commercial and hospital buildings. The highly variable cooling demand of the buildings connected to a hybrid chiller plant included absorption and vapor compression chillers to achieve higher energy efficiencies is one of the important issues. Cooling load sharing strategies and apply the variable water flow system in chiller plant have a significant impact on energy consumption and consequently with more productivity and environmentally protected. This paper examines the behavior and pattern of energy consumption in a hybrid chiller plant that includes a combination of two air-cooled screw vapor compression and three single effect absorption chillers. In order to properly understand the pattern of energy consumption, an existing mechanical room in a hospital in Tehran has been studied for five months, and its energy consumption has been compared with the optimized model. The results indicate that the sequence of the chiller function and the way in which they are placed in the circuit during a partial load, is in highest importance in view point of energy saving also by Applying of variable water flow system for optimized chiller loading the more energy saving is achieved for hybrid absorption and vapor compression chiller plant.
冷冻机是住宅、商业和医院建筑夏季能耗最大的系统。连接到包括吸收式和蒸汽压缩式冷水机组在内的混合冷水机组的建筑物的高度变化的冷却需求是实现更高能源效率的重要问题之一。冷负荷分担策略和变水流量系统在冷水机组中的应用对能源消耗有显著的影响,从而提高了生产率和环境保护。本文研究了一个由两台气冷螺杆蒸汽压缩机组和三台单效吸收式机组组成的混合式冷水机组的能耗行为和模式。为了正确理解能耗模式,对德黑兰某医院现有机械房进行了为期5个月的研究,并将其能耗与优化模型进行了比较。结果表明,从节能的角度来看,部分负荷时冷水机组的功能顺序及其在回路中的位置是最重要的,采用变水流量系统优化冷水机组负荷,对吸收式和蒸汽压缩式混合冷水机组节能效果更好。
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引用次数: 1
Design and error compensation of active mechanically automated guided vehicle 主动机械自动导引车的设计与误差补偿
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021011
Jianqiang Yan, Mi Li, Zhongxian Chen, Yihang Li
To reduce the navigation control cost, this paper proposes a mechanical guidance control scheme that uses a cam-link mechanism as a steering control mechanism for an automated guided vehicle with a fixed driving path. According to the steering principle, a mathematical model of the steering system and the driving trajectory are established. By setting the boundary conditions, the vehicle trajectory is modeled using a quintic polynomial. The contour of the directional control cam is obtained based on the equation of the vehicle trajectory. Because errors occur in actual machining and assembly processes, errors will be classified based on their impact on the trajectory. The effects of various errors on the trajectory are quantitatively determined by using simulation methods with different parameters. Furthermore, an error compensation approach is designed to reduce the influence of the error on the trajectory directly or indirectly. Finally, experiment results illustrate that the adjustment accuracy of the proposed automated guided vehicle trajectory is 2 mm.
为了降低导航控制成本,本文提出了一种采用凸轮连杆机构作为转向控制机构的机械制导控制方案,用于固定行驶路径的自动制导车辆。根据转向原理,建立了转向系统的数学模型和行驶轨迹。通过设定边界条件,利用五次多项式对车辆轨迹进行建模。根据飞行器轨迹方程得到定向控制凸轮的轮廓。由于误差发生在实际的加工和装配过程中,误差将根据其对轨迹的影响进行分类。采用不同参数的仿真方法定量确定了各种误差对弹道的影响。此外,还设计了误差补偿方法,以减小误差对轨迹的直接或间接影响。最后,实验结果表明,所提出的自动制导车辆轨迹调整精度为2 mm。
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引用次数: 0
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Mechanics & Industry
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