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Thermo-viscoplastic numerical modeling of metal forging process by Pseudo Inverse Approach 金属锻造过程的伪逆热粘塑性数值模拟
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020002
A. Thomas, B. Abbès, Yu Ming Li, F. Abbès, J. Duval
Constant demands of light-weighting have forced many industries to resort to manufacturing practices that promise a component with a higher strength-to-weight ratio. Hot forging is one such method used to produce parts using difficult-to-form materials as well as to achieve complex geometries. Although numerical methods provide an efficient means to predict the material yield and the stress/strain states of the product at different stages of forming and classical methods are accurate enough to provide a suitable representation of the process, they tend to be computationally expensive. This limits their use in process optimization studies. The Pseudo Inverse Approach (PIA) developed in the context of 2D axisymmetric cold forming, provides a quick and fairly accurate estimate of the stress and strain fields in the final product for a given initial shape. In this work, the PIA is extended to include the thermal and viscoplastic effects associated with the hot forging process. The results are compared with commercially available software based on the classical approaches to show the efficiency and the limitations of PIA.
对轻量化的持续需求迫使许多行业诉诸于承诺具有更高强度重量比的组件的制造实践。热锻就是这样一种方法,用于使用难以成形的材料生产零件,并实现复杂的几何形状。尽管数值方法提供了一种有效的方法来预测材料产量和产品在不同成形阶段的应力/应变状态,并且经典方法足够精确,可以提供合适的过程表示,但它们往往计算成本很高。这限制了它们在工艺优化研究中的应用。在二维轴对称冷成形的背景下,伪逆方法(PIA)提供了一个快速和相当准确的估计在给定的初始形状的最终产品的应力和应变场。在这项工作中,PIA被扩展到包括与热锻造过程相关的热和粘塑性效应。将结果与基于经典方法的商业软件进行了比较,以显示PIA的效率和局限性。
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引用次数: 0
An investigation on dynamic characteristics of herringbone planetary gear system with torsional flexibility between the left and right teeth of the sun gear 太阳齿轮左右齿间具有扭转柔度的人字行星齿轮系统动力学特性研究
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020074
X. Xu, Hongwei Ge, Jijun Deng, Jibo Wang, Renxiang Chen
Herringbone planetary gear system (HPGS) has high power density and complex structure. The torsional flexibility of the left and right teeth of the sun gear is closely related to the dynamic characteristics of the HPGS. In this research, considering the coordination conditions of both sides torsional stiffness and axial slide of the sun gear, a new dynamic model of the HPGS considering the meshing phase difference between left and right teeth of the sun gear is developed based on the lumped-parameter method, and the influence mechanism of torsional stiffness and axial sliding is studied. Moreover, the dynamic parameters and dynamic characteristics of the HPGS are analyzed in the case of varying torsoinal stiffness and axial slide. The results show that the torsional stiffness of left and right teeth and the axial slide of sun gear have significant impacts on the dynamic parameters and dynamic mesh force response. With the increase of the torsional flexibility (the decrease the torsional stiffness), the sun gear and planet gear meshing stiffness and the maximum tooth surface load are both increased on the left side (input side) and decreased on the right side, but the main peak values and peak frequencies of dynamic response on both sides of the s-p meshing pairs decrease significantly. In addition, when the sun gear slides toward the output side axially, meshing stiffness and dynamic mesh force response main peak values decreased on the left side (input side) and increased on the right side, but the main resonance peaks frequencies keep the same.
人字行星齿轮系统具有功率密度高、结构复杂的特点。太阳齿轮左右齿的扭转柔度与齿轮的动态特性密切相关。本研究考虑太阳齿轮两侧扭转刚度和轴向滑动的协调条件,基于集总参数法建立了考虑太阳齿轮左右齿啮合相位差的齿轮传动系统动力学模型,并研究了扭转刚度和轴向滑动的影响机理。此外,还分析了不同体刚度和轴向滑动情况下HPGS的动力参数和动力特性。结果表明,左右齿的扭转刚度和太阳齿轮的轴向滑动对动态参数和动啮合力响应有显著影响。随着扭转柔度的增大(扭转刚度的减小),太阳齿轮和行星齿轮的啮合刚度和最大齿面载荷均在左侧(输入侧)增大,在右侧(输入侧)减小,但s-p啮合副两侧动态响应的主峰值和峰值频率均显著减小。此外,当太阳齿轮轴向输出侧滑动时,啮合刚度和动啮合力响应主峰值在左侧(输入侧)减小,在右侧增大,但主共振峰值频率保持不变。
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引用次数: 1
Computer-aided design and loaded tooth contact analyses of bevel gear pair having straight teeth by different loaded torques 不同加载转矩下直齿锥齿轮副的计算机辅助设计及加载齿接触分析
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2019076
Sándor Bodzás
The aim of this publication is to show how to integrate the designing process of straight bevel gears into a computer software so it can be further used for making the three-dimensional (CAD) model of the gear pair. During meshing the driven and the driving gears engage gradually so contact points can be mathematically determined between the element pairs according to the developed coordinate system's arrangement. With my-developed computer software, I designed a certain bevel gear pair having straight teeth. Naturally, many different types of this pair could be designed. After that Loaded Tooth Contact Analysis (LTCA) have been done − by normal stress, normal deformation and normal elastic strain parameters. The aim of the LTCA is the analysis of the connection tooth zone in mechanical aspects by different loads. If the received parameters are not appropriate, you can return to the mechanical designing process where the starting parameters of the gear could be modified. Different load torques were used to determine the established mechanical parameters of the elements.
本出版物的目的是展示如何将直齿锥齿轮的设计过程集成到计算机软件中,以便进一步用于制作齿轮副的三维(CAD)模型。在啮合过程中,主动齿轮和主动齿轮逐渐啮合,因此可以根据所开发的坐标系的排列,在数学上确定元件对之间的接触点。用自己开发的计算机软件,设计了一种直齿锥齿轮副。当然,可以设计出许多不同类型的这对鞋。然后通过法向应力、法向变形和法向弹性应变参数进行加载齿接触分析(LTCA)。LTCA的目的是在不同载荷作用下对连接齿区进行力学分析。如果接收到的参数不合适,可以返回到机械设计过程中修改齿轮的启动参数。利用不同的载荷扭矩确定了元件的力学参数。
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引用次数: 3
Effective factors on thermal conductivity of stochastic structures open cell metal foams 随机结构开孔金属泡沫导热系数的影响因素
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020028
M. Saljooghi, A. Raisi, Amir Farahbakhsh
Effective thermal conductivity (ETC) is a considerable thermo-physical property in design, manufacturing, and usage of multifunctional equipment that benefit cellular structures such as open-cell metal foams. An accurate understanding of key parameters effecting on ETC is classified by: Analytical, Numerical and Experimental approaches. In this study, a comprehensive investigation based on mentioned approaches is presented and a comparison between various factors affecting ETC including porosity, pore size, temperature, pressure and shape factor is made. Porosity and pore size, as main morphological features of open-cell metal foams, indicate structural characterization of them. Increase of porosity and pore size resulted decrease of ETC. The temperature effects on ETC in case of temperatures lower than 250 °C is ignorable although for temperature higher than 500 °C with change of heat transfer mechanism temperature plays a primary role in determining ETC. Few studies have been made on pressure parameter that illustrated its effect on ETC is insignificant. Multiple manufacturing methods produce different topological structures so; the influence of shape factor on ETC requires more efforts to reach a better understanding. Finally, applicable techniques for measuring ETC are briefly discussed.
有效热导率(ETC)在设计、制造和使用多功能设备时是一个重要的热物理特性,有利于多孔结构,如开孔金属泡沫。对影响ETC的关键参数的准确理解分为:解析法、数值法和实验法。本研究在上述方法的基础上进行了综合研究,并对影响ETC的孔隙度、孔径、温度、压力、形状等因素进行了比较。孔隙率和孔径是开孔金属泡沫材料的主要形态特征,反映了其结构特征。孔隙率和孔径的增大导致ETC的减小。当温度低于250℃时,温度对ETC的影响可以忽略不计,而当温度高于500℃时,随着传热机理的变化,温度对ETC的影响起主要作用。很少有研究表明压力参数对ETC的影响不显著。多种制造方法产生不同的拓扑结构;形状因子对ETC的影响还有待进一步研究。最后简要讨论了ETC测量的适用技术。
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引用次数: 3
Rotational speed control of magnetic coupling with variable damping method 变阻尼磁联轴器转速控制方法
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020027
Z. Jian, L. Kun
Permanent Magnetic Coupling (PMC) is used in underwater vehicle to transmit torque from the motor to propeller without leakage and friction. Output rotational speed stability of PMC is an important index indicating the PMC output makes smaller vibration. To improve the stability of the output rotational speed, PMC dynamic characteristic was analyzed based on Lagrange equation in this paper. The dynamic characteristic was indicated by the angular phase generated by the master rotor and the slave rotor. The angular phase varied with the damping coefficient, torsional rigidity and rotational inertia of PMC. These parameters' influence on the angular phase was analyzed and the results revealed the rules between these parameters and the angular phase. Based on the rules, a variable damping method was proposed to control the angular phase. The angular phase changed smoothly with this method that was used to design a variable damping controller based on electromagnetic damping effect principle. This method was verified by theoretical calculation and finite element analysis (FEA). Finally, a novel variable damping PMC was designed to improve the output rotational speed stability of PMC.
永磁联轴器(PMC)在水下航行器中用于将力矩从电机传递到螺旋桨,无泄漏和摩擦。PMC输出转速稳定性是PMC输出振动较小的重要指标。为了提高输出转速的稳定性,本文基于拉格朗日方程分析了PMC的动态特性。通过主转子和从转子产生的角相来表示其动态特性。角相随阻尼系数、扭转刚度和转动惯量的变化而变化。分析了这些参数对角相位的影响,揭示了这些参数与角相位之间的规律。在此基础上,提出了一种变阻尼控制方法。利用该方法设计了一种基于电磁阻尼效应原理的变阻尼控制器。通过理论计算和有限元分析对该方法进行了验证。最后,设计了一种新型的变阻尼PMC,提高了PMC输出转速的稳定性。
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引用次数: 0
Kinematic design of a hybrid planar-tripod mechanism for bone reduction surgery 骨复位手术中平面-三脚架混合机构的运动学设计
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020030
T. Essomba, Sinh Nguyen Phu
In the most severe cases of longitudinal bone fractures such as femur, tibias, humerus etc., the bone can be completely separated into two fragments. In order to guarantee the re-ossification of the bone, it is required to reposition the bone fragments together. This process requires a delicate surgery called “bone reduction surgery”. The most advanced technique relies on the use of a robotic manipulator to reposition the bone fragments with higher precision and stability than manual surgeries. The present work introduces the kinematic design of a new hybrid mechanical architecture to perform this task. It is composed of a 3-PRP planar mechanism attached with a 3-RPS tripod mechanism. The kinematic analysis of this mechanism is provided while taking account the tripod parasitic motion. Kinematic simulations using Matlab and Adams are performed to validate the kinematic and velocity models and the parasitic motion compensation provided by the planar mechanism. The workspace of this hybrid mechanism is then compared to the standard hexapod mechanism that is widely used in bone reduction surgery. It reveals that the proposed mechanism can generate a larger workspace with the same linkage dimensions.
在最严重的纵向骨折如股骨、胫骨、肱骨等情况下,骨头可以完全分离成两个碎片。为了保证骨的再骨化,需要将骨碎片重新定位在一起。这个过程需要一个精细的手术,叫做“骨复位手术”。最先进的技术依赖于使用机器人操纵器来重新定位骨碎片,比手工手术具有更高的精度和稳定性。本文介绍了一种新的混合机械结构的运动学设计来完成这项任务。它由一个3-PRP平面机构和一个3-RPS三脚架机构组成。在考虑三脚架寄生运动的情况下,对该机构进行了运动学分析。利用Matlab和Adams进行了运动学仿真,验证了平面机构的运动学和速度模型以及提供的寄生运动补偿。然后将该混合机构的工作空间与广泛用于骨复位手术的标准六足机构进行比较。结果表明,该机构可以在相同连杆尺寸的情况下生成更大的工作空间。
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引用次数: 1
An inverse analysis to identify the Johnson-Cook constitutive model parameters for cold wire drawing process 冷拔过程Johnson-Cook本构模型参数的反演分析
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020070
A. Aghdami, B. Davoodi
Johnson-Cook constitutive equation was utilized to model the 10100 copper and AA 1100 aluminum wires at the cold wire drawing process. Initial Johnson cook parameters were determined through quasi-static tensile tests at different strain rates. Analytical and finite element with VUHARD subroutine solutions were implemented to calculate the drawing forces using the Johnson cook parameters. Wire drawing experiments were carried out at different drawing conditions with two areal reductions and four drawing speeds with the strain rate ranged from 37 s−1 to 115 s−1 and wire drawing forces were measured using a load cell connected to the drawing die. Results showed that the Johnson cook model with parameters determined from a quasi-static condition was not able to predict the material behavior at the wire drawing process with a moderate strain rate. In order to modify the initial JC parameters an inverse analysis approach was adopted. An objective function was defined based on analytical and experimental drawing forces differences with respect to JC parameters. Using the Newton–Raphson method, new JC parameters were identified by minimizing the objective function. Updated Johnson cook parameters showed much more correlation with experimental results.
采用Johnson-Cook本构方程对10100铜丝和AA - 1100铝丝的冷拔过程进行了建模。通过不同应变速率下的准静态拉伸试验确定初始Johnson cook参数。采用解析法和有限元法,结合VUHARD子程序求解,利用Johnson cook参数计算拉拔力。采用2种面积缩径和4种拉伸速度,在37 s−1 ~ 115 s−1应变速率范围内进行了不同拉伸条件下的拉丝实验,并利用连接在拉丝模上的称重传感器测量了拉丝力。结果表明,准静态条件下确定参数的Johnson cook模型不能预测中等应变速率拉丝过程中的材料行为。为了修正初始JC参数,采用了逆分析方法。根据分析和实验的拉伸力对JC参数的差异定义了目标函数。采用Newton-Raphson方法,通过最小化目标函数来识别新的JC参数。更新后的Johnson cook参数与实验结果的相关性更强。
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引用次数: 4
Particle-laden flow around an obstacle in a square pipe: experiments and modeling 方形管道中环绕障碍物的粒子流:实验与建模
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020063
Ouardia Ait Oucheggou, V. Pointeau, G. Ricciardi, É. Guazzelli, L. Bergougnoux
Particle trapping and deposition around an obstacle occur in many natural and industrial situations and in particular in the nuclear industry. In the steam generator of a nuclear power plant, the progressive obstruction of the flow due to particle deposition reduces the efficiency and can induce tube cracking leading to breaking and damage. The steam generator then loses its role as a safety barrier of the nuclear power plant. From a fundamental standpoint, dilute and concentrated particulate flows have received a growing attention in the last decade. In this study, we investigate the transport of solid particles around obstacles in a confined flow. Experiments were performed in a simplified configuration by considering a laminar flow in a vertical tube. An obstacle was inserted at the middle height of the tube and neutrally-buoyant particles were injected at different locations along the tube. We have investigated first the trajectories of individual particles using particle tracking (PT). Then, the particle trajectories were modeled by using the Boussinesq-Basset-Oseen equation with a flow velocity field either measured using particle image velocimetry (PIV) or calculated by the Code_Saturne software in order to account for the three-dimensional (3D) character of the obstacle wake. This paper presents a comparison between the experimental observations and the predictions of the modeling for an obstacle consisting of a rectangular step at a Reynolds number of ≈100 and evidences the importance of accounting for the 3D complex nature of the flow.
粒子在障碍物周围的捕获和沉积在许多自然和工业环境中都会发生,特别是在核工业中。在核电站的蒸汽发生器中,由于颗粒沉积导致的气流的不断阻碍降低了效率,并可能导致管道破裂和损坏。蒸汽发生器就失去了作为核电站安全屏障的作用。从基本观点来看,稀颗粒和浓颗粒流动在过去十年中受到越来越多的关注。在这项研究中,我们研究了固体颗粒在受限流动中绕障碍物的输运。实验采用简化配置,考虑垂直管内的层流。在管道的中间高度插入障碍物,并在管道的不同位置注入中性浮力颗粒。我们首先利用粒子跟踪技术研究了单个粒子的运动轨迹。然后,使用Boussinesq-Basset-Oseen方程对颗粒轨迹进行建模,并使用粒子图像测速(PIV)测量或Code_Saturne软件计算流速场,以考虑障碍物尾迹的三维(3D)特征。本文对雷诺数≈100的矩形阶跃障碍进行了实验观测与模型预测的比较,证明了考虑流动三维复杂性的重要性。
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引用次数: 3
Studying of parameters of two-phase displacement in porous media with MRI technique 用MRI技术研究多孔介质中两相驱替参数
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020058
J. Fannir, I. Panfilova, S. Leclerc, D. Stemmelen
This study describes experimental research on two-phase flow displacement using Magnetic Resonance Imaging (MRI) techniques. The overall purpose of this investigation is to determine kinetics process of phase trapping during (water-oil) two-phase flow, the front deformation and the phases saturation propagation along a vertical model. In these water flooding experiments, the porous medium model consists of packed beads of polystyrene (0.4 mm < dp < 0.6 mm) or sand grains (0.02 mm < dp < 0.50 mm). In order to conduct high accuracy experiments, a Nuclear Magnetic Resonance (NMR) spectrometer operating at 14 T (corresponding to a 600 MHz 1H resonance) equipped with an imaging device was used. With this equipment we can measure and visualize the two-phase flow in a vertical model of porous medium under ambient conditions. The obtained results have shown that the oil saturation profile is strongly influenced by the material properties such as the phase wetting, the sample porosity and permeability as well as the injection rate. The influence of flow velocity on the residual oil saturation was also studied. The experimental results allow an essential understanding of immiscible fluid displacement in two different types of porous medium that differ from each other mainly by the effects of wettability.
本文介绍了利用磁共振成像技术对两相流驱替进行的实验研究。本研究的总体目的是确定(水-油)两相流动中相捕获的动力学过程、前缘变形和相饱和度沿垂直模型的扩展。在这些水驱实验中,多孔介质模型由聚苯乙烯填充珠(0.4 mm < dp < 0.6 mm)或砂粒(0.02 mm < dp < 0.50 mm)组成。为了进行高精度实验,使用了一台工作在14 T(对应600 MHz 1H共振)的核磁共振(NMR)光谱仪,并配备了成像装置。利用该装置,我们可以测量和可视化环境条件下多孔介质垂直模型中的两相流。结果表明,相润湿性、样品孔隙度和渗透率以及注入速率等材料性质对含油饱和度剖面有较大影响。研究了流速对剩余油饱和度的影响。实验结果使人们对两种不同类型的多孔介质中的非混相流体驱替有了基本的了解,这两种介质的主要区别在于润湿性的影响。
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引用次数: 2
Mechanism of irregular crack-propagation in thermal controlled fracture of ceramics induced by microwave 微波致陶瓷热控断裂中不规则裂纹扩展机理
IF 1.2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2020-01-01 DOI: 10.1051/meca/2020077
Xiaoliang Cheng, Chunyang Zhao, Hailong Wang, Yang Wang, Zhenlong Wang
Microwave cutting glass and ceramics based on thermal controlled fracture method has gained much attention recently for its advantages in lower energy-consumption and higher efficiency than conventional processing method. However, the irregular crack-propagation is problematic in this procedure, which hinders the industrial application of this advanced technology. In this study, the irregular crack-propagation is summarized as the unstable propagation in the initial stage, the deviated propagation in the middle stage, and the non-penetrating propagation in the end segment based on experimental work. Method for predicting the unstable propagation in the initial stage has been developed by combining analytical models with thermal-fracture simulation. Experimental results show good agreement with the prediction results, and the relative deviation between them can be <5% in cutting of some ceramics. The mechanism of deviated propagation and the non-penetrating propagation have been revealed by simulation and theoretical analysis. Since this study provides effective methods to predict unstable crack-propagation in the initial stage and understand the irregular propagation mechanism in the whole crack-propagation stage in microwave cutting ceramics, it is of great significance to the industrial application of thermal controlled fracture method for cutting ceramic materials using microwave.
基于热控断裂的微波切割玻璃和陶瓷以其较传统的加工方法具有低能耗和高效率的优点,近年来受到了广泛的关注。然而,在此过程中存在裂纹扩展不规则的问题,阻碍了该先进技术的工业应用。在本研究中,根据实验工作,将不规则裂纹扩展归结为初始阶段的不稳定扩展,中期阶段的偏差扩展和末端段的非穿透扩展。将解析模型与热破裂模拟相结合,提出了预测初始阶段不稳定扩展的方法。实验结果与预测结果吻合较好,在部分陶瓷的切削加工中,两者的相对偏差可小于5%。通过仿真和理论分析,揭示了非穿透传播和偏差传播的机理。本研究为微波切割陶瓷材料初期不稳定裂纹扩展提供了有效的预测方法,并了解了整个裂纹扩展阶段的不规则扩展机制,对微波切割陶瓷材料的热控断裂方法的工业应用具有重要意义。
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引用次数: 1
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