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Theory and experimental research on spiral bevel gear by double-side milling method 螺旋锥齿轮双面铣削的理论与实验研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/MECA/2021032
Longlong Geng, Xiaozhong Deng, Hua Zhang, S. Nie, Chuang Jiang
In this paper, a double-side milling method on spiral bevel gear is proposed. First, according to the tooth taper processed by double-side milling method, the influence of dedendum angle on the tooth taper was researched. Taking cut parameters into comprehensive consideration, the geometric parameters were designed through the inclination of root line and modified mean point in which machine setting parameters calculated was selected. Only the modified mean point met the meshing equation, and the error of pressure angle would increase as far away from the modified mean point in tooth line. The error would lead to bias in contact. A helical correction motion was introduced and the influence of helical motion coefficient on tooth surface topology was studied. Based on the meshing performance, a suitable coefficient was calculated. Finally, an example was illustrated. The experimental results were consistent with the theoretical analysis. The validity of the proposed method is verified.
提出了一种螺旋锥齿轮的双面铣削加工方法。首先,根据双面铣削法加工的齿锥度,研究了齿根角对齿锥度的影响。在综合考虑切削参数的基础上,通过根线倾角和修正平均点进行几何参数设计,并在修正平均点上选择计算机床整定参数。只有修正后的平均点满足啮合方程,离修正后的平均点越远,齿线上的压力角误差越大。这个误差会导致接触偏差。引入螺旋校正运动,研究了螺旋运动系数对齿面拓扑结构的影响。根据啮合性能,计算出合适的啮合系数。最后,给出了一个实例。实验结果与理论分析一致。验证了该方法的有效性。
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引用次数: 1
Valve-seat components in a diesel engine: a tribological approach to limit wear 柴油机的阀座部件:限制磨损的摩擦学方法
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2021-01-01 DOI: 10.1051/meca/2021043
Martial Crozet, Y. Berthier, A. Saulot, David Jones, B. Bou-Saïd
Within diesel engines, the valve-seat contact is one of the few non-lubricated contacts which is subjected to significant degradation. This degradation is put in evidence by material removal at the intake valve. The material pull out is promoted by the replication of combustion cycles (500 million) and severe operating conditions (pressure 18 MPa). The wear can lead to gas leakage and engine failure. The target of this work was to identify the main parameters affecting this wear. Our approach was based on the tribological triplet and material flows within the contact involving both numerical and experimental approaches. A dynamic model and a valvetrain test bench showed that the wear flows could be activated by the architecture of the valve opening system. Consequently, the limitation of these flows can be obtained by controlling the “global” geometry of the system and therefore without modifying the properties of the materials. In the same way, a finite element model of the local response of the seat-valve contact highlighted the impact of the “local” geometry of the contact. The change of this geometry is a lever to limit the shearing forces which reduces the tearing of the particles and therefore wear. Finally, tests carried out on the engine and on a specifically adapted test bench completed the understanding of degradation mechanisms (source flow, wear flow, etc.). Morphological interpretations of worn surfaces in terms of material flows allowed the understanding of the build-up stages of a protective layer. One solution to promote this internal flow is the use of pollutants from combustion. For example, the burned oil in contact, which is a priori harmful, becomes an opportunity here. In addition, un-burned hydrocarbons from the combustion of biodiesel help to protect the contact.
在柴油发动机中,气门-座接触是少数容易发生严重退化的非润滑接触之一。进气阀处的材料去除可以证明这种退化。重复燃烧循环(5亿次)和苛刻的操作条件(压力18 MPa)促进了材料的拔出。磨损会导致气体泄漏和发动机故障。这项工作的目标是确定影响这种磨损的主要参数。我们的方法是基于摩擦学三重态和接触内的材料流动,涉及数值和实验方法。动力学模型和气门机构试验台表明,气门开启系统的结构可以激活磨损流。因此,这些流动的限制可以通过控制系统的“整体”几何形状来获得,因此不需要修改材料的特性。同样,阀座-阀接触局部响应的有限元模型强调了接触“局部”几何形状的影响。这种几何形状的变化是限制剪切力的杠杆,从而减少颗粒的撕裂,从而减少磨损。最后,在发动机和专门改装的试验台上进行的试验完成了对退化机制(源流、磨损流等)的理解。从物质流动的角度对磨损表面进行形态学解释,可以理解保护层的形成阶段。促进这种内部流动的一个解决方案是利用燃烧产生的污染物。例如,接触的燃烧过的油,这是先天有害的,在这里成为一个机会。此外,生物柴油燃烧产生的未燃烧的碳氢化合物有助于保护接触。
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引用次数: 1
A three-dimensional finite element-approach to investigate the optimum cutting parameters in machining AA2024 采用三维有限元方法研究AA2024加工的最佳切削参数
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-12-04 DOI: 10.1051/meca/2020087
H. Ijaz, M. Danish, M. Asad, S. Rubaiee
This research work presents a numerical study of the orthogonal cutting process employing a finite element approach to optimize dry machining of aluminium alloy 2024. The main objective of the research work is to perform three-dimensional finite element simulations for a better understanding of temperature distribution and residual stresses development in the workpiece and tool regions along depth of cut direction. While, two-dimensional models don't predict true picture of aforesaid parameters along cutting depth due to material's out of plane flow and deformation. In the present study, effects of tool rake angles (7°, 14°, 21°) and cutting speeds (200, 400, 800 m/min) upon variations in chip geometry at various sections along workpiece width (depth of cut) have been discussed at large. Furthermore, cutting forces and tool-workpiece temperature profiles are also in depth analysed. The findings will lead the manufacturers to better decide post machining processes like heat treatment, deburring, surface treatments, etc. The results showed that a combination of a rake angle of 14° at cutting velocity of 800 m/min produces serrated chip segments with relatively moderate cutting forces in comparison to other parametric combinations. The efficacy of the presented finite element model is verified by comparing the numerically obtained results with experimental ones.
本文采用有限元法对2024铝合金干式加工的正交切削过程进行了数值研究。研究工作的主要目的是进行三维有限元模拟,以便更好地了解沿切削方向深度的工件和刀具区域的温度分布和残余应力发展。而二维模型由于材料的面外流动和变形,不能准确预测上述参数沿切削深度的真实情况。在目前的研究中,刀具前倾角(7°、14°、21°)和切削速度(200、400、800米/分钟)对沿工件宽度(切削深度)不同截面切屑几何形状变化的影响已经进行了广泛的讨论。此外,还深入分析了切削力和刀具-工件温度分布。研究结果将引导制造商更好地决定加工后的工艺,如热处理、去毛刺、表面处理等。结果表明,当切削速度为800 m/min时,当切削角为14°时,切削力相对较弱。通过与实验结果的比较,验证了有限元模型的有效性。
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引用次数: 4
Pulsating minimum quantity lubrication assisted high speed turning on bio-medical Ti-6Al-4V ELI Alloy: An experimental investigation 脉动最小量润滑辅助生物医用Ti-6Al-4V ELI合金高速转动的实验研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-12-01 DOI: 10.1051/MECA/2020097
Ramanuj Kumar, A. Sahoo
Machining of bio-medical Ti-6Al-4V ELI grade is categorized in difficult to cut metal alloys due to its lower thermal conductivity and highly reactive in nature at elevated temperature. However, to improve the machinability of this alloy, controlling the temperature during cutting action is a challenging task. On this context, current work introduced a novel cooling strategy named as pulsating minimum quantity lubrication technique to investigate the surface roughness, surface texture (surface topology, surface profile, amplitude distribution curve, Bearing area curve, and Power spectrum), tool-work temperature, and flank wear in high-speed CNC turning of Ti-6Al-4V ELI Alloy. Feed is the leading influencing term towards surface roughness, pulse time contributing the highest impact towards tool-work temperature while flank wear is largely influenced by cutting speed. Abrasion, notch wear, adhesion and diffusion mode of wear is found.
生物医用Ti-6Al-4V ELI级的加工被归类为难以切割的金属合金,因为它的导热性较低,在高温下具有高活性。然而,为了提高该合金的可加工性,控制切削过程中的温度是一项具有挑战性的任务。在此背景下,目前的工作引入了一种新的冷却策略,称为脉动最小量润滑技术,以研究高速数控车削Ti-6Al-4V ELI合金的表面粗糙度,表面纹理(表面拓扑结构,表面轮廓,振幅分布曲线,轴承面积曲线和功率谱),刀具工作温度和侧面磨损。进给量是影响表面粗糙度的主要因素,脉冲时间对刀具工作温度的影响最大,而侧面磨损主要受切削速度的影响。发现了磨损、缺口磨损、粘附和扩散磨损模式。
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引用次数: 10
Shape effects on aerodynamic loading of heliostats 定日镜气动载荷的形状影响
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-11-27 DOI: 10.1051/meca/2020086
H. Merarda, M. Aksas, T. Andrianne
The effect of the shape of the mirror of a heliostat is studied through wind tunnel tests in uniform smooth and turbulent flow conditions. Three shapes are investigated: square (reference case), octagonal and circular geometries. The forces and moments are measured on reduced scale models of heliostats in low, medium and strong turbulence wind conditions in a uniform wind profile. The turbulence intensity of the flow is adjusted in the wind tunnel test section by the adjunction of passive grids upstream the model. The experimental results are presented for several elevation and azimuth angles. The results showed that: in smooth flow conditions, the geometry of the mirror has very limited effect on the mean force coefficient, while impacting the fluctuating part of the aerodynamic loads. In turbulence flow conditions, the circular mirror/panel is advantageous for the aerodynamic design of the elevation drive and mirror support structure.
通过风洞试验,研究了匀流和紊流条件下定日镜形状对定日镜形状的影响。研究了三种形状:正方形(参考案例)、八角形和圆形几何形状。在均匀风廓线低、中、强湍流条件下的缩尺定日镜模型上测量了定日镜的力和力矩。在风洞试验段,通过在模型上游附加被动栅格来调节气流的湍流强度。给出了几种仰角和方位角的实验结果。结果表明:在平稳流动条件下,反射镜的几何形状对平均力系数的影响非常有限,但对气动载荷的波动部分有影响。在紊流条件下,圆形镜面/面板有利于仰角驱动和镜面支撑结构的气动设计。
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引用次数: 2
Experimental set-up and the associated model for squeal analysis 尖叫声分析的实验装置和相关模型
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-11-01 DOI: 10.1051/meca/2019083
M. Duboc, V. Magnier, J. Brunel, P. Dufrénoy
Brake squeal is commonly defined at frequency upper than 1000 Hz and occurs if the system has a very high amplitude mechanical vibration with sound pressure level above 120 dB. Many studies are devoted to this problem and many of recent ones show that contact conditions and friction material behavior have a major influence on squeal occurrence. To investigate this aspect, an experimental set-up has been developed in this study. It is based on a simplified system in order to focus on the influence of the material in the one hand and surface conditions in the other hand. In this paper, the design of the pin-on-disc is described and an analytical model is also presented in order to understand the dynamic behavior of the system. Macroscopic aspects are investigated by varying the pin geometry. The results show clearly the influence of the variation of the contact length size on squeal occurrence. Comparison with the model shows good agreement and exhibit the necessity of considering an improved model of the friction material behavior. This study also gives information on the comprehension of squeal mechanisms.
制动尖叫通常定义为频率高于1000hz,如果系统具有非常高的振幅机械振动,声压级高于120db,则会发生制动尖叫。许多研究都致力于这个问题,最近的许多研究表明,接触条件和摩擦材料的性能对尖叫的发生有重要影响。为了研究这方面,本研究建立了一个实验装置。它基于一个简化的系统,一方面关注材料的影响,另一方面关注表面条件的影响。本文描述了销盘的设计,并建立了解析模型,以便更好地理解系统的动态特性。宏观方面的研究是通过改变针的几何形状。结果清楚地显示了接触长度大小的变化对尖叫发生的影响。通过与模型的比较,表明了考虑改进摩擦材料性能模型的必要性。这项研究也提供了理解尖叫机制的信息。
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引用次数: 3
Experimental investigation of various machining attributes and cost estimation during machining of hardened AISI 4340 steel with untreated and cryo treated cermet inserts 未处理和冷处理金属陶瓷刀片加工淬硬AISI 4340钢的各种加工特性及成本估算试验研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-11-01 DOI: 10.1051/meca/2019082
Anshuman J. Das, Sudhansu Ranjan Das, S. Patel, B. Biswal
Now-a-days due to growing demand of high precision components to attain high performances, hardened steels with hardness above 45HRC have numerous applications in automotive gear, machine tool and die industry because of their superior characteristics (high thermal stability, high indentation resistance, high abrasiveness, low ductility and high value of hardness to modulus of elasticity ratio). For this, higher tool life of cutting inserts cryogenic treatment is considered as the most prominent method but no substantial researches have been found concerning the impact of cryogenic treatment on cermet inserts, especially in turning of hardened steels. Therefore, in the present experimental investigation, the comparative assessment of various responses such as cutting force, flank wear, crater wear, chip morphology and surface roughness were carried out during machining of hardened steel with both untreated and cryo-treated cermet inserts under dry cutting condition. Lastly, the input variables were optimized using Response Surface Methodology (RSM) to evaluate the tool life for the economic analysis. The experimental result demonstrated that the uncoated deep cryo-treated with tempered cermet insert delivered better results in comparison to other cermet inserts. According to cost analysis, uncoated and deep cryo-treated with tempered cermet insert was found to be the most cost saving among other cermet inserts at the optimum cutting condition.
如今,由于高精度部件获得高性能的需求不断增长,硬度高于45HRC的硬化钢由于其优越的特性(高热稳定性,高抗压痕性,高磨蚀性,低延展性和高硬度与弹性模量比值)在汽车齿轮,机床和模具工业中有许多应用。因此,提高切削刀片的刀具寿命被认为是最突出的方法,但关于低温处理对陶瓷刀片的影响,特别是对淬硬钢的车削影响的研究还没有大量的研究。因此,在本试验研究中,对干切削条件下未经处理和低温处理的金属陶瓷刀片加工淬硬钢时的切削力、侧面磨损、弹坑磨损、切屑形貌和表面粗糙度等各种响应进行了对比评估。最后,利用响应面法(RSM)对输入变量进行优化,对刀具寿命进行经济分析。实验结果表明,未涂覆回火金属陶瓷刀片的深度低温处理效果优于其他金属陶瓷刀片。通过成本分析发现,在最佳切削条件下,无涂层回火合金刀片最节省成本。
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引用次数: 3
Study on fatigue strength of SnSb11Cu6 babbitt-steel bimetal sliding bearing material prepared by MIG brazing MIG钎焊制备SnSb11Cu6巴氏钢双金属滑动轴承材料的疲劳强度研究
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-10-01 DOI: 10.1051/meca/2019075
Xinbo Wang, Z. Yin, Yonghong Chen
The babbitt-steel bimetal sliding bearing material prepared by the MIG brazing has been applied in many fields. In the application, usually only the bonding force is tested, and the fatigue strength is not evaluated. For this reason, this study referred to the test method for the fatigue strength of bearing materials of internal combustion engines, used the sapphire test machine (Dana Glacier Vandervell Bearings, UK) to inspect the SnSb11Cu6 babbitt-steel bimetal material prepared by MIG brazing, and analyzed the test results in depth. The test results show that, the fatigue strength of the bimetal material is more than 40 MPa. In comparison, according to the same test method and conditions on the same sapphire test machine, the fatigue strength of the SnSb11Cu6 babbitt-steel bimetal bearing material obtained by the centrifugal casting method after optimizing process was usually around 35 MPa. Therefore, the MIG brazing could produce higher fatigue strength for SnSb11Cu6 babbitt-steel bimetal bearing material. In addition, in this study, the process of fatigue failure was usually that after the microcracks were generated on the surface, they expanded to the inside of the lining, thereby resulting in spalling. This study has guiding significance for engineering practice and scientific research.
采用MIG钎焊制备的巴氏钢双金属滑动轴承材料已在许多领域得到应用。在应用中,通常只测试粘结力,而不评估疲劳强度。为此,本研究参照内燃机轴承材料疲劳强度试验方法,利用蓝宝石试验机(英国Dana Glacier Vandervell Bearings)对MIG钎焊制备的SnSb11Cu6巴氏钢双金属材料进行了检验,并对试验结果进行了深入分析。试验结果表明,双金属材料的疲劳强度大于40 MPa。相比之下,在相同的试验方法和条件下,在同一台蓝宝石试验机上,离心铸造法优化工艺后获得的SnSb11Cu6巴氏钢双金属轴承材料的疲劳强度通常在35 MPa左右。因此,采用MIG钎焊可以提高SnSb11Cu6巴氏钢双金属轴承材料的疲劳强度。此外,在本研究中,疲劳破坏的过程通常是在表面产生微裂纹后,扩展到衬砌内部,从而导致剥落。本研究对工程实践和科学研究具有指导意义。
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引用次数: 3
Acoustic emission description from a damage and failure scenario of rotomoulded polyolefin sandwich structure subjected to internal pressure for storage applications 存储应用中受内部压力影响的滚塑聚烯烃夹层结构损伤和失效场景的声发射描述
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-10-01 DOI: 10.1051/meca/2019077
E. Lainé, J. Grandidier, Maxime Cruz, Anne-Laure Gorge, Claire Bouvy, G. Vaes
The aim of this paper is to study the damage mechanisms in a sandwich polymer structure that contains three layers: two polyolefin skins and the foam core (skin–foam–skin). Specific tests on structure associated with the acoustic emission (AE) technique and tomographic observations (RX) are used to identify the damage. Initially, a conventional tensile test was performed to correlate the acoustic emission with the initiation of plasticity and damage to a polyethylene sample. The results obtained are close to those observed in other studies and it is possible to separate the signal from cavitation and propagation of necking. The technique is then employed to capture the rupture of a polymer skin on a multilayer rotomoulded structure (bottle). Tests were carried out on this bottle under internal water pressure. Three tests are performed with more or less early interruptions in order to identify the first damage and understand their evolution. Different quantities (average frequency, RA value, etc.) are observed in order to quantify and understand the perceived damage. With the AE/RX correlation and mechanical behaviour, a scenario of structural damage is proposed.
本文的目的是研究由两层聚烯烃外壳和泡沫芯(皮肤-泡沫-皮肤)组成的三层夹层聚合物结构的损伤机理。使用声发射(AE)技术和层析观察(RX)对结构进行特定测试来识别损伤。首先,进行常规拉伸试验,将声发射与聚乙烯试样的塑性起始和损伤联系起来。所得结果与其他研究结果接近,并且可以将信号与空化和颈缩传播分离开来。该技术随后被用于捕捉多层旋转模压结构(瓶)上聚合物表皮的破裂。在内部水压下对这个瓶子进行了试验。进行了三次试验,或多或少地提前中断,以确定第一次损伤并了解其演变。观察不同的数量(平均频率,RA值等),以量化和了解感知损伤。根据AE/RX相关性和力学行为,提出了结构损伤的设想。
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引用次数: 3
Steady-state heat transfer in microcracked media 微裂纹介质中的稳态传热
IF 1.2 4区 工程技术 Q2 Engineering Pub Date : 2020-08-14 DOI: 10.1051/meca/2020034
Sharan Raj Rangasamy Mahendren, H. Welemane, O. Dalverny, A. Tongne
Material behaviour is often affected by the heterogeneities existing at the microscopic level. Especially the presence of cracks, voids, etc collectively known as defects, can play a major role in their overall response. Homogenization can be used to study the influence of these heterogeneities and also to estimate the effective properties of a given material. Several research works have been dedicated to determining the elastic behaviour of microcracked media. Yet, thermal properties are not investigated as much. Moreover, the question of unilateral effect (opening/closing of cracks) still remains an important issue. So, this paper aims to provide the effective thermal conductivity of 2D microcracked media with arbitrarily orientated cracks, either open or closed. With the help of Eshelby-like approach, homogenization schemes (dilute and Mori-Tanaka) and bounds (Ponte Castañeda-Willis) are developed to provide the closed-form expressions. In addition, these results are compared to numerical simulations performed based on finite element modelling.
材料的行为常常受到存在于微观水平上的非均质性的影响。特别是裂纹、空洞等统称为缺陷的存在,可以在其整体响应中发挥重要作用。均质化可以用来研究这些非均质性的影响,也可以用来估计给定材料的有效性能。一些研究工作致力于确定微裂纹介质的弹性行为。然而,对其热性能的研究并不多。此外,单边效应(裂缝的打开/关闭)的问题仍然是一个重要的问题。因此,本文旨在提供具有任意方向裂纹(开放或闭合)的二维微裂纹介质的有效导热系数。在Eshelby-like方法的帮助下,建立了均质格式(稀释格式和Mori-Tanaka格式)和界(Ponte Castañeda-Willis格式)来提供封闭形式的表达式。此外,将这些结果与基于有限元模型的数值模拟进行了比较。
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引用次数: 1
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Mechanics & Industry
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