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Effect of redundant rollers in planetary gearbox
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-12-05 DOI: 10.1016/j.mechmachtheory.2024.105871
Anand Varadharajan , Pablo López García , Stein Crispel , Dirk Lefeber , Tom Verstraten
Mechanical transmission losses account for a significant portion of energy dissipation in electromechanical actuators. These actuators generally use a combination of high-speed electrical motors with a high-ratio gearbox. For such high-ratio gear transmission, even minor deviations in meshing can lead to substantial power loss. To mitigate this, rollers can be used as redundant elements along with gears. This paper highlights the importance of such redundant rollers that function in tandem with gears to facilitate optimal gear meshing through a specific gearbox design which enables to asses the contribution of rollers and gears individually and in combined manner. The findings reveal that overall, rollers significantly reduce gearbox losses both under no-load and loaded conditions. Especially at high speed and high torque regimes, where the gearbox usually suffers severe losses, the efficiency remains consistently high due to improved meshing.
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引用次数: 0
Certified kinematic tools for the design and control of parallel robots
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-12-05 DOI: 10.1016/j.mechmachtheory.2024.105865
Alexandre Lê , Fabrice Rouillier , Guillaume Rance , Damien Chablat
This paper presents a methodology for the design and control of Parallel Kinematic Robots (PKRs). First, one focuses on the problematics of design. In particular, given a parallel mechanism defined by its design parameters and its kinematic modeling as well as its prescribed workspace, the idea is to certify the absence of any numerical instabilities (computational and physical singularities) that may jeopardize the integrity of the robot. This is achieved through two complementary approaches: a global method using symbolic computation and a local one based on continuation techniques and interval calculus, accounting for uncertainties in the design. The methodology is then applied to real PKR examples. Secondly, the paper proposes a control strategy that limits the active joint velocities to ensure the robot remains within its certified workspace. It will be applied to a special class of parallel robots: Spherical Parallel Manipulators (SPM) with coaxial input shafts (CoSPM).
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引用次数: 0
Achieving high-quality and large-stroke constant torque by axial force release
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-12-04 DOI: 10.1016/j.mechmachtheory.2024.105869
Ruiyu Bai , Nan Yang , Zhiwei Qiu , Shane Johnson , Ke Wu , Bo Li , Guimin Chen
Compliant constant-torque mechanisms (CCTMs) maintain constant-torque without the need for complex closed-loop feedback systems, broadening their applications in rehabilitation devices, surgical tools, and cooperative robotic arms. However, CCTMs present considerable design challenges due to the pronounced nonlinearities that arise due to large deflections and multi-axial loadings. Traditional CCTM design strategies focus on managing post-buckling phenomena, often leading to increased stresses and an imbalance in positive and negative stiffness, compromising torque consistency and stroke capacity. This study introduces a novel CCTM that effectively decouples the multi-axial loadings and releases axial forces, isolating beam bending forces. This decoupling is achieved by incorporating a parallel-guided compliant mechanism at the fixed end of the beam, which reduces stress and enhances torque stability throughout the operational range. Through the partical swarm optimization of geometric design parameters using the chained beam constraint model, this research has produced a CCTM capable of maintaining torque fluctuations below 0.39% over a rotational range of 18° to 68°. Experimental validations confirm the design’s superiority in providing an extended constant torque stroke and improved consistency, distinguishing it from conventional straight-beam CCTMs.
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引用次数: 0
A new reciprocating straight propulsion for high propulsive hydrodynamic efficiency 一种新型往复直推进装置,具有较高的推进水动力效率
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-12-03 DOI: 10.1016/j.mechmachtheory.2024.105833
Zhibin Song , Yuanhao Zhang , Yifan Wu , Shiyu Li , Lixuan Zhao , Hongyu Cao , Rongjie Kang , Liwei Shi , Jian S. Dai
The majority of underwater vehicles currently use screw propellers as propulsion method. Despite screw propellers are being promoted to increase the efficiency through better designs and technologies, the circumferential flow caused by the rotation of screw propeller results in wasted energy. This paper proposes an ideal reciprocating straight propulsion paradigm that eliminates this waste by implementing straight backward thrust based on a foldable mechanism. This mechanism can implement a maximized propulsion during the propelling stroke and a minimized resistance during recovery by folding and unfolding the mechanism, which can be adjusted passively via the relative motion between the thruster mechanism and water avoiding using sensors and actuations. This principle makes the reciprocating straight propulsion simple and reliable to be achieved in practice. Besides, a modularized propulsion system with four identical independently thrusters based on the proposed mechanism was proposed, achieving various motion modes in underwater vehicles. The proposed propulsion mechanism was theoretically analyzed and verified through simulations and prototype tests. In mooring tests, the thrust provided by the proposed mechanism is similar to the simulation results. The propulsion performance indicator of an underwater vehicle with the proposed propulsor reached 66 %. The mechanism could turn even with one-sided propulsion.
目前大多数水下航行器采用螺旋推进器作为推进方式。尽管螺旋螺旋桨的设计和技术不断提高,但螺旋螺旋桨旋转引起的周向流动造成了能量的浪费。本文提出了一种理想的往复式直线推进模式,通过实现基于可折叠机构的直向后推力来消除这种浪费。通过折叠和展开该机构,该机构可以在推进行程中实现最大的推进力,并在恢复过程中实现最小的阻力,这可以通过传感器和驱动装置通过推力器机构和防水机构之间的相对运动被动调节。这一原理使往复直推进在实际中实现简单可靠。在此基础上,提出了一种由四个相同的独立推进器组成的模块化推进系统,实现了水下航行器的多种运动模式。对所提出的推进机构进行了理论分析,并通过仿真和样机试验进行了验证。在系泊试验中,该机构提供的推力与仿真结果相似。采用该推进器的水下航行器的推进性能指标达到66%。这种装置即使在单侧推进的情况下也能转动。
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引用次数: 0
Kinematics and kinetics of a knee assistance exoskeleton for sit-to-stand and stand-to-sit motions with energy storage and regeneration: A bond graph approach 具有能量储存和再生功能的从坐到站和从站到坐的膝关节辅助外骨骼的运动学和动力学:键合图方法
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-30 DOI: 10.1016/j.mechmachtheory.2024.105866
Vivek Soni, Anand Vaz
A bond graph model for the kinematics and kinetics of a knee assistance exoskeleton for sit-to-stand (SiTSt) or stand-to-sit (StTSi) motions is presented. The exoskeleton is actuated by a wire rope connected to a lead screw and slider nut assembly driven by an electric motor. An energy storage spring (ESS) is used for energy storage and regeneration. The ESS and wire rope apply opposite forces on the slider nut resulting in switching of contact surfaces. The kinematics of the lead screw and slider nut assembly is discussed and a bond graph model for the same is developed considering switching of contact surfaces and friction. Kinetics equations are derived from the model and verified by free body diagram (FBD) analysis. The efficacy of the developed model is demonstrated through simulations, where the switching and effects of friction are captured elegantly. Further, mechanics of wrapping is discussed considering the friction between the wire rope and the pulley. Finally, the bond graph model of the proposed exoskeleton is developed. Simulations are carried out by varying the stiffness of ESS and friction coefficients. A reduction in the assistance motor torque, power and energy requirements due to ESS and wrapping is demonstrated.
提出了一种膝关节辅助外骨骼的坐立(SiTSt)或站坐(StTSi)运动的运动学和动力学键合图模型。外骨骼由连接到由电动机驱动的丝杠和滑块螺母组件的钢丝绳驱动。储能弹簧(ESS)用于储能和再生。ESS和钢丝绳对滑块螺母施加相反的力,导致接触面的切换。讨论了丝杠和滑块螺母组合的运动学,建立了考虑接触面和摩擦切换的丝杠和滑块螺母组合的键合图模型。在此基础上推导了动力学方程,并通过自由体图(FBD)分析进行了验证。通过仿真证明了所开发模型的有效性,其中切换和摩擦的影响被优雅地捕获。在此基础上,考虑了钢丝绳与滑轮之间的摩擦力,讨论了钢丝绳缠绕的机理。最后,建立了该外骨骼的键图模型。通过改变ESS的刚度和摩擦系数进行了仿真。减少了辅助电机的扭矩,功率和能量要求,由于ESS和包裹被证明。
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引用次数: 0
A model to study the effect of micropitting on the dynamic behaviour of a geared system 研究微点蚀对齿轮传动系统动态特性影响的模型
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-30 DOI: 10.1016/j.mechmachtheory.2024.105854
S. Portron, Pedro M.T. Marques
Geared transmission systems operate under increasingly severe conditions that tend to promote micropitting on the gear flanks. Micropitting leads to an increased local coefficient of friction, in particular due to an increase in the average roughness of the damaged surfaces. Micropitting is hard to predict, but also hard to detect, since it mainly affects the contact conditions, which affect friction forces. On global signals such as input/output torque, these friction forces are one to two orders of magnitude lower than the normal forces and tend not to be detectable due to the noise in the experimental setup. This paper aims at studying the effect of micropitting on the vibrational levels of a geared system, by coupling the gear dynamics model developed by Osman and Velex with the roughness-dependent coefficient of friction formulation from Xu et al., and by representing micropitting by a local increase of the composite roughness. The simulations show that micropitting has a clear impact on the system dynamic behaviour, especially in the direction perpendicular to the plane of contact. Finally, it was shown that the bearing forces and the pinion acceleration are suitable candidates for micropitting detection, even with noisy signals.
齿轮传动系统在日益严峻的条件下运行,往往会促进齿轮侧面的微点蚀。微点蚀导致局部摩擦系数的增加,特别是由于损坏表面的平均粗糙度的增加。微点蚀很难预测,也很难检测到,因为它主要影响接触条件,而接触条件又影响摩擦力。在输入/输出扭矩等全局信号上,这些摩擦力比正常力低一到两个数量级,而且由于实验装置中的噪声,往往无法检测到。本文旨在研究微点蚀对齿轮系统振动水平的影响,方法是将Osman和Velex开发的齿轮动力学模型与Xu等人的摩擦粗糙度依赖系数公式相结合,并用复合粗糙度的局部增加来表示微点蚀。仿真结果表明,微点蚀对系统的动力学行为有明显的影响,特别是在垂直于接触面方向上。最后表明,即使在噪声信号下,轴承力和小齿轮加速度也是微点蚀检测的合适候选者。
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引用次数: 0
On constraint manifolds of planar and spherical mechanisms in Lorentzian space 洛伦兹空间中平面和球面机构的约束流形
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-28 DOI: 10.1016/j.mechmachtheory.2024.105858
Buşra Aktaş
This study aims to investigate the algebraic forms of the constraint manifolds of 4R and 6R planar and spherical closed chains in Lorentzian space. For this purpose, firstly, the structure equations of closed chains are obtained by using the structure equations of planar and spherical open chains in Lorentzian space. Then, using these equations, the algebraic forms of the constraint manifolds of 4R and 6R planar and spherical closed chains in spacelike and timelike mechanisms are constructed and it is shown which curves these manifolds correspond to.
研究了洛伦兹空间中4R和6R平面和球面闭链约束流形的代数形式。为此,首先利用洛伦兹空间中平面和球面开链的结构方程,得到了闭链的结构方程;然后,利用这些方程,构造了类空机构和类时机构中4R和6R平面和球面闭链的约束流形的代数形式,并给出了这些流形所对应的曲线。
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引用次数: 0
Order-of-magnitude increased range of constant force adjustment via section optimization 通过截面优化,恒力调节范围增加了一个数量级
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-27 DOI: 10.1016/j.mechmachtheory.2024.105835
Zeeshan Qaiser , Shane Johnson , Tanzeel ur Rehman , Bi Shun , Ying Zhou
An adjustable constant force environment is critical in engineering applications, including precision manipulation, surgical robots, and advanced manufacturing, all requiring a wider range of force regulation and adjustment. Traditional adjustable constant force mechanisms (ACFMs) have significant limitations in achieving a wide range of constant force (CF) adjustments due to factors like stress and interference. Existing ACFMs typically offer only a 2–4 times change in CF, which is insufficient. This research aims to provide an order-of-magnitude increase in CF adjustment range while remaining compact and preserving CF quality through section optimization. An analytical model demonstrates the efficacy of adjusting CF by an order-of-magnitude in prismatic and non-prismatic beams for CF adjustment method selection. Additionally, finite element analysis and design optimization of the non-prismatic serpentine beam with an out-of-plumbness imperfection angle and polynomial section description were conducted to maximize CF adjustability and quality. Experimental validation showed a 38 times change in CF adjustability for 5 percent variation in the CF, 18 times improvement in compactness, and high Energy Similarity Index SCF compared to the prismatic benchmark mechanism. This proposed system may be implemented in several applications, including load control, impact and vibration mitigation, space exercise, wearables, etc.
可调恒力环境在工程应用中至关重要,包括精密操纵、手术机器人和先进制造,所有这些应用都需要更大范围的力调节和调整。受应力和干扰等因素的影响,传统的可调恒力机构(ACFM)在实现大范围恒力(CF)调节方面有很大的局限性。现有的 ACFM 通常只能提供 2-4 倍的 CF 变化,这是远远不够的。本研究的目标是在保持结构紧凑和通过截面优化保持恒定力质量的同时,将恒定力调节范围提高一个数量级。分析模型证明了在选择 CF 调整方法时,棱柱梁和非棱柱梁的 CF 调整幅度达到一个数量级的效果。此外,还对非棱柱蛇形梁进行了有限元分析和设计优化,并对其进行了外凸缺陷角和多项式截面描述,以最大限度地提高 CF 可调节性和质量。实验验证表明,与棱柱式基准机构相比,5% 的 CF 变化可使 CF 可调节性提高 38 倍,紧凑性提高 18 倍,能量相似指数 SCF 较高。该系统可应用于多种领域,包括负载控制、冲击和振动缓解、空间运动、可穿戴设备等。
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引用次数: 0
Design and analysis of an origami-inspired redundant rigid-flexible coupling deployable manipulator 受折纸启发的冗余刚柔耦合可展开机械手的设计与分析
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-26 DOI: 10.1016/j.mechmachtheory.2024.105852
Ziqiang Zhang , Tianyu Kang , Wenjun Yan , Zhenyun Shi , Zhi Wang , Ye Lu
Most manipulators require extensive operational space; however, in environments where space is limited, these devices must be compact during periods of inactivity. To address this challenge, a redundant rigid-flexible coupling deployable manipulator has been developed that optimizes space utilization and enhances operational capabilities. This development is informed by a detailed examination of the structure and motion performance of the Kresling origami unit. Equivalence principles for the mechanism are proposed, and an optimal rigid-flexible coupling equivalent mechanism unit is selected by integrating motion feasibility analysis with the significance of flexible structures. A 3RUU mechanism unit is chosen, and six such units are serially connected to construct a deployable manipulator. The workspace and mechanical properties of the manipulator are characterized, and principles for implementing reach-point motion are proposed to ensure superior overall performance. Experimental results show that the designed manipulator achieves a folding ratio of 2.58, supports a maximum load of 2611.1 g, and exhibits high flexibility and excellent overall performance in reach-point motion. These findings provide a solid foundation for the broader application of this type of manipulator.
大多数机械手都需要很大的操作空间;然而,在空间有限的环境中,这些设备在闲置期间必须保持紧凑。为了应对这一挑战,我们开发了一种冗余刚柔耦合可部署机械手,它能优化空间利用率并增强操作能力。我们对克瑞斯林折纸装置的结构和运动性能进行了详细研究,并以此为基础进行了开发。提出了该机构的等效原理,并通过将运动可行性分析与柔性结构的重要性相结合,选择了最佳的刚柔耦合等效机构单元。选择了一个 3RUU 机构单元,并将六个这样的单元串联起来,构建了一个可展开的机械手。对机械手的工作空间和机械性能进行了表征,并提出了实现到达点运动的原则,以确保卓越的整体性能。实验结果表明,所设计的机械手实现了 2.58 的折叠率,支持 2611.1 g 的最大载荷,并在触点运动中表现出高度灵活性和卓越的整体性能。这些研究结果为这种机械手的广泛应用奠定了坚实的基础。
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引用次数: 0
Design and analysis of a novel octopod platform with spatial 8R reconfigurable trunk 具有空间 8R 可重构躯干的新型八足平台的设计与分析
IF 4.5 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-26 DOI: 10.1016/j.mechmachtheory.2024.105859
Hui Yang, Hong Liu, Liang Zeng, Jianxu Wu, Yan-an Yao
This study proposes an octopod platform with a reconfigurable trunk to enhance walking patterns and terrain adaptability in closed-chain-legged systems. An 8R reconfigurable mechanism generates various gaits, classified into wide and narrow categories based on platform width. These include straight-line walking, zero-radius turning, pitching climbing, and folding rolling gaits, totaling eight configurations. Posture control and width switching are achieved through gait changes. Kinematic models analyze motion singularities and motion strategies are established. A probabilistic model evaluates obstacle climbing proficiency. Dynamic simulations and prototype validation assess walking speed, climbing, and mobility in pipeline terrains. Platform stability on slopes is quantitatively analyzed, as are capabilities within pipeline environments. The study confirms that a reconfigurable trunk improves adaptability to various gaits and terrains in closed-chain-legged platforms.
本研究提出了一种具有可重构躯干的八足平台,以增强闭链足系统的行走模式和地形适应性。8R 可重构机构可产生各种步态,根据平台宽度分为宽步态和窄步态。这些步态包括直线行走、零半径转弯、俯仰攀爬和折叠滚动步态,共八种配置。通过步态变化实现姿势控制和宽度切换。运动学模型分析了运动奇异性,并制定了运动策略。概率模型评估了障碍物攀爬能力。动态模拟和原型验证评估了在管道地形中的行走速度、攀爬能力和机动性。对斜坡上的平台稳定性以及在管道环境中的能力进行了定量分析。研究证实,可重新配置的躯干提高了闭链式平台对各种步态和地形的适应性。
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引用次数: 0
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Mechanism and Machine Theory
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