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Terahertz Nondestructive Evaluation of Corroding Multilayer Paint Stacks 太赫兹无损评估多层涂料堆的腐蚀情况
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-05-01 DOI: 10.32548/2024.me-04360
Jessy Nemati, Alexander Clark, Ian Gatley, John Federici, Alan Fletcher
This paper showcases terahertz nondestructive detection of corrosion buried underneath a multilayer paint stack. Periodically, during the accelerated corrosion protocol, samples are removed from the environmental chambers and characterized using terahertz pulse imaging. Analysis of the reflected waveforms indicates that corrosion leads to a decrease in the amplitude of the deconvoluted pulse, which reflects from the metallic layer. The decrease in amplitude results from a roughening of the metallic surface with corrosion. Surface roughness increases with corrosion, eventually leading to detachment of the multilayer paint stack from the substrate.
本文展示了埋藏在多层涂料堆下的腐蚀的太赫兹无损检测。在加速腐蚀过程中,定期从环境箱中取出样品,并使用太赫兹脉冲成像技术对其进行表征。对反射波形的分析表明,腐蚀会导致从金属层反射出来的去卷积脉冲振幅减小。振幅降低的原因是金属表面随着腐蚀而变得粗糙。表面粗糙度随腐蚀而增加,最终导致多层涂料堆栈从基体上脱离。
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引用次数: 0
The Evolution of Weld Inspection: Unlocking the Potential of Phased Array Ultrasonic Testing 焊缝检测的演变:释放相控阵超声波测试的潜能
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-05-01 DOI: 10.32548/2024.me-04428
Will Haworth
In the field of nondestructive testing (NDT), phased array ultrasonic testing (PAUT) stands out as a significant advancement, reshaping the way we inspect welds. In this article, we’ll explore the historical progression of weld inspection, from conventional ultrasonic testing (UT) to the rise of PAUT, and the technical aspects and advancements that have positioned PAUT as a game changer, particularly in industry standards set by organizations like the American Welding Society (AWS) and American Society of Mechanical Engineers (ASME).Our journey will include an examination of the core components of PAUT, such as the pulser/receiver, probe technology, and data analysis software. We’ll also delve into the practical applications of beamforming, sectorial and linear scanning, and various scan views used in weld inspection. As we discuss the advantages of PAUT over conventional UT and its integration into industry codes, you’ll gain insight into how this technology has become an essential tool for ensuring the integrity of welds in a range of applications.
在无损检测 (NDT) 领域,相控阵超声波检测 (PAUT) 是一项重大进步,重塑了我们检测焊缝的方式。在本文中,我们将探讨焊缝检测的历史进程,从传统的超声波检测 (UT) 到 PAUT 的兴起,以及 PAUT 作为游戏规则改变者的技术方面和进步,特别是由美国焊接协会 (AWS) 和美国机械工程师协会 (ASME) 等组织制定的行业标准。我们还将深入探讨波束成形、扇形和线性扫描以及焊接检测中使用的各种扫描视图的实际应用。在讨论 PAUT 与传统 UT 相比的优势及其与行业规范的结合时,您将深入了解该技术如何成为确保各种应用中焊缝完整性的重要工具。
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引用次数: 0
Edge Response and Defect Detectability in Flat Panel Digital Radiography 平板数字射线摄影中的边缘响应和缺陷可探测性
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-05-01 DOI: 10.32548/2024.me-04372
Srivathasan S, Sanjoy Das, M. Ravindra, D. Mukherjee
Defect detectability studies are used in nondestructive testing to ascertain the reliability of the method of inspection. In digital radiography, with the growing prevalence of automation of quality control processes by image processing and machine learning, a threshold detection criterion based on quantifiable data from the digital radiograph could be explored. The use of the parameter contrast-to-noise ratio (CNR) of defect signal as a probability of detection (POD) threshold criterion is explored in this paper. A stainless steel block containing artificial defects of known dimensions and location is radiographed by a flat panel detector, and an empirical POD curve is constructed. Before the POD study, the edge response of the flat panel system is studied to ensure noninterference of adjacent defect signals, gain insights about the lateral spread of the defect signal, and provide information to choose the region of interest for CNR calculation. The effect of noise on the POD using CNR as the threshold criterion is also included in the present study. The use of CNR-based POD models for digital radiography to aid the comparison and development of automatic defect detection models is also discussed.
缺陷可探测性研究用于无损检测,以确定检测方法的可靠性。在数字射线摄影中,随着通过图像处理和机器学习实现质量控制流程自动化的日益普及,可以探索一种基于数字射线照片可量化数据的阈值检测标准。本文探讨了使用缺陷信号的对比度-噪声比(CNR)参数作为检测概率(POD)阈值标准。使用平板探测器对含有已知尺寸和位置的人造缺陷的不锈钢块进行射线照相,并构建经验 POD 曲线。在研究 POD 之前,先研究平板系统的边缘响应,以确保相邻缺陷信号互不干扰,深入了解缺陷信号的横向扩散情况,并为选择 CNR 计算的相关区域提供信息。本研究还包括噪声对使用 CNR 作为阈值标准的 POD 的影响。本研究还讨论了在数字射线摄影中使用基于 CNR 的 POD 模型来帮助比较和开发自动缺陷检测模型的问题。
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引用次数: 0
Intelligent Method for Corrosion Detection and Quantification in Aircraft Lap Joints Using Pulsed Eddy Current 利用脉冲涡流进行飞机搭接处腐蚀检测和定量的智能方法
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-04-01 DOI: 10.32548/2024.me-04363
M. Safizadeh, M. R. Malekan
Nondestructive evaluation using pulsed eddy current (PEC) has remarkable capabilities for the detection and characterization of hidden corrosion in multilayer structures. Previous works proposed maximum peak value, time-to-peak, and time-to-zero crossing of PEC signals for hidden corrosion detection. In practice, there are two important noise sources: probe liftoff and interlayer gap. These noise sources disable the aforementioned components in defect detection and classification. This paper delivers a new intelligent method for detection and classification of corrosion defects in two-layer structures at the presence of gap and liftoff. Application independent component analysis and principal component analysis to PEC signals for features extraction and Fisher’s linear discriminant method for classification provide an automatic material loss characterization in multilayer structures. Comparing the results with conventional methods based on PEC signals shows the importance of post-processing methods in the detection and quantification of corrosion.
利用脉冲涡流(PEC)进行无损评估,对多层结构中的隐性腐蚀进行检测和表征具有显著的功能。之前的研究提出了用于隐性腐蚀检测的脉冲涡流信号的最大峰值、时间-峰值和时间-零交叉。在实际应用中,有两个重要的噪声源:探头升起和层间间隙。这些噪声源会使上述组件在缺陷检测和分类中失效。本文提出了一种新的智能方法,用于检测和分类存在间隙和升力的双层结构中的腐蚀缺陷。在 PEC 信号中应用独立分量分析和主分量分析进行特征提取,并应用费雪线性判别法进行分类,从而实现了多层结构中材料损耗的自动表征。将结果与基于 PEC 信号的传统方法进行比较,可以看出后处理方法在检测和量化腐蚀方面的重要性。
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引用次数: 0
Multibranch Block-Based Grain Size Classification Of Hybrid Disk Using Ultrasonic Scattering: A Deep Learning Method 利用超声波散射对混合盘进行基于多分支块的粒度分类:一种深度学习方法
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-04-01 DOI: 10.32548/2024.me-04388
Xiao Liu, Zheng-xiao Sha, Jing Liang
To assess the grain size of hybrid disks, we propose a simple network architecture—the wide-paralleled convolutional neural network (WP-CNN)—based solely on multibranch blocks and create a grain size classification model based on it. Multibranch blocks are used to enhance the capability of feature extraction, and the global average pooling layer was implemented to reduce the number of model parameters. To train and test the model, a dataset of ultrasonic scattering signals from a hybrid disk was constructed. The WP-CNN structure and hyperparameter selection were examined using the training set. The experiment demonstrated that, compared to traditional 1D convolutional neural network, 1D ResNet, and InceptionTime, the classification accuracy of this method can reach 92.3%. A comparison is made with the empirical mode decomposition scattering model and frequency spectra tree model. The proposed network provides accurate classification of grain size without physical parameters and specific physical models. The results show the deep learning method has the feasibility to evaluate hybrid disk grain size distribution.
为了评估混合磁盘的粒度,我们提出了一种仅基于多分支块的简单网络架构--宽平行卷积神经网络(WP-CNN),并在此基础上创建了粒度分类模型。多分支块用于增强特征提取能力,全局平均池化层用于减少模型参数数量。为了训练和测试模型,构建了一个混合盘超声散射信号数据集。利用训练集检验了 WP-CNN 结构和超参数选择。实验表明,与传统的一维卷积神经网络、一维 ResNet 和 InceptionTime 相比,该方法的分类准确率可达 92.3%。实验还与经验模态分解散射模型和频谱树模型进行了比较。在没有物理参数和特定物理模型的情况下,所提出的网络能对粒度进行准确分类。结果表明,深度学习方法具有评估混合盘粒度分布的可行性。
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引用次数: 0
Railcar Axle Inspection Current State, Future Needs, and Opportunities 轨道车车轴检测现状、未来需求和机遇
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-01-01 DOI: 10.32548/2024.me-04378
Anish Poudel
This tutorial article briefly overviews the current state-of-the-art railcar axle inspection methods to detect and characterize axle discontinuities or indications. This paper also presents and discusses some of the initiatives conducted by MxV Rail (formerly TTCI) and other researchers on the use of emerging and advanced nondestructive evaluation (NDE) technologies that are at different phases of development and not commercially available. Finally, a brief discussion is provided on the need for novel in-motion axle inspection NDE methods for moving trains. Such technology would enhance the safety of railcar axles. The need depends on the regulations in a given jurisdiction and on the class of service (passenger, freight, certain regulated hazardous materials).
这篇教程文章简要概述了当前最先进的轨道车轴检测方法,以检测和描述车轴的不连续性或迹象。本文还介绍并讨论了 MxV Rail(前身为 TTCI)和其他研究人员在使用新兴和先进的无损检测 (NDE) 技术方面所采取的一些举措,这些技术正处于不同的开发阶段,尚未投入商业使用。最后,简要讨论了为动车组提供新型动态车轴检测无损检测方法的必要性。这种技术将提高轨道车轴的安全性。这种需求取决于特定辖区的法规和服务类别(客运、货运、某些受管制的危险品)。
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引用次数: 0
Predicting Axial Stress State In Continuously Welded Rail Using Impulse-Generated Vibration Measurements 利用脉冲产生的振动测量结果预测连续焊接钢轨的轴向应力状态
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2024-01-01 DOI: 10.32548/2024.me-04377
Chi-Luen Huang, John S Popovics
Continuously welded rails are connected without stress relief joints and, thus, thermally induced rail movement is constrained, which can result in the development of excessive axial stress and risk of rail failure. Nondestructive testing (NDT) methods that estimate in-place rail stress state or rail neutral temperature are desired. Some methods have been developed, but none satisfy the requirements for ideal monitoring in practice. We propose an NDT technique based on impulse-generated vibration, seeking high-frequency rail vibration resonances whose frequency maintains a consistent correlation with rail axial stress/strain across different temperatures, stress states, and rail support conditions. Rail temperature, axial strain, and vibration data were collected from an active Class 1 commercial rail line over a period of nearly two years. The frequencies of four consistent and clear resonance modes of the rail were monitored. One of the identified modes demonstrates a unique linear relation with axial strain across a range of temperatures and stress states at each of the two measurement locations. The developed linear relations were used to predict in-place strain and rail neutral temperature with acceptable accuracy across all the measurement data, although each test location exhibits a unique relation.
连续焊接钢轨在连接时没有应力释放接头,因此,热引起的钢轨移动受到限制,这可能导致产生过大的轴向应力和钢轨故障风险。我们需要无损检测(NDT)方法来估算钢轨原位应力状态或钢轨中性温度。目前已开发出一些方法,但没有一种能满足理想的实际监测要求。我们提出了一种基于脉冲振动的无损检测技术,寻求高频钢轨振动共振,其频率与不同温度、应力状态和钢轨支撑条件下的钢轨轴向应力/应变保持一致的相关性。在近两年的时间里,我们从一条运行中的一级商业铁路线上收集了钢轨温度、轴向应变和振动数据。对钢轨的四种一致且清晰的共振模式的频率进行了监测。在两个测量点的不同温度和应力状态下,其中一个共振模式与轴向应变之间呈现出独特的线性关系。所建立的线性关系可用于预测原位应变和钢轨中性温度,尽管每个测试位置都显示出独特的关系,但所有测量数据的准确性都是可以接受的。
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引用次数: 0
Optimization and testing of a Mass Spectrometer Leak Detection (MSLD) system 质谱仪泄漏检测(MSLD)系统的优化和测试
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2023-12-01 DOI: 10.32548/10.32548/2023.me-04345
Guoyun Bai, Xindong Hu, X. Liao, Tao Chen, Rongmin Pan, Yanxia Li, Junlan Chang
A rapid helium mass spectrometry leak detection method is established to respond to problems of low sensitivity and efficiency in detecting leaks in large vessels. The optimized multistage tandem leak detection system improves leak detection sensitivity by increasing the amount of gas entering the analysis chamber. By involving the main pumping system in the detection process, the effective pumping speed is increased, resulting in a significant reduction in system response time. Additionally, the optimal leak detection vacuum required for maximizing the leak velocity indicating gas movement is determined, thereby further decreasing the system’s response time. Our application demonstrates that the optimized leak detection system increases sensitivity by one to two orders of magnitude, reduces system response time by over 90%, and shortens evacuation time by 7 h. Ultimately, the optimized design of the vacuum system developed for large vessels demonstrates greatly improved leak detection efficiency and overall capability.
针对大型容器泄漏检测灵敏度低、效率低的问题,建立了一种快速氦质谱泄漏检测方法。优化的多级串联检漏系统通过增加进入分析室的气体量来提高检漏灵敏度。通过让主抽气系统参与检测过程,提高了有效抽气速度,从而显著缩短了系统响应时间。此外,还确定了泄漏速度最大化所需的最佳泄漏检测真空度,从而进一步缩短了系统的响应时间。我们的应用表明,优化后的检漏系统将灵敏度提高了一到两个数量级,系统响应时间缩短了 90% 以上,排空时间缩短了 7 小时。最终,为大型船舶开发的真空系统优化设计大大提高了检漏效率和整体能力。
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引用次数: 0
Inverse Determination Of Interfacial Properties of a Bonded Structure Using Lamb Waves Generated By Laser Lateral Excitation 利用激光侧向激励产生的 Lamb 波反向确定键合结构的界面特性
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2023-12-01 DOI: 10.32548/2023.me-04319
Tianming Ye, Wenxiang Hu, Tao Chen, Yanxia Li
Nondestructive testing of the adhesive bond properties of a bonded structure is essential in aviation, automotive, and other industries. In this study, a Lamb wave–based quantitative characterization method is proposed to determine the interfacial stiffness of bonded structures. A theoretical model is established, with which the dispersion relationship of Lamb waves in a bonded structure is investigated. Different interfacial states ranging from a perfect bond to a weak bond are simulated, and the numerical results show the sensitivity of Lamb waves to interfacial stiffness. A lateral excitation method is proposed to enhance the excitation of the interfacial sensitive Lamb wave modes, and laser ultrasonic experiments show the enhancement of the Lamb wave signals on aluminum-epoxy-aluminum samples generated by the lateral excitation method. Then, a rapid construction method of inversion objective function is presented to reconstruct the interfacial stiffness coefficient of a bonded structure, and its functionality is validated via finite element simulations. Finally, the interfacial properties of the samples are reconstructed using the inversion scheme.
在航空、汽车和其他行业中,对粘接结构的粘接性能进行无损检测至关重要。本研究提出了一种基于 Lamb 波的定量表征方法,用于确定粘接结构的界面刚度。研究建立了一个理论模型,通过该模型研究了兰姆波在粘接结构中的弥散关系。模拟了从完全粘接到弱粘接的不同界面状态,数值结果显示了兰姆波对界面刚度的敏感性。提出了一种横向激励方法来增强对界面敏感的 Lamb 波模式的激励,激光超声实验表明横向激励方法产生的 Lamb 波信号增强了铝-环氧-铝样品上的 Lamb 波信号。然后,提出了一种快速构建反演目标函数的方法来重建粘接结构的界面刚度系数,并通过有限元模拟验证了其功能。最后,利用反演方案重建了样品的界面特性。
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引用次数: 0
Experimental Study On Acoustic Emission Characteristics of SAP Mortar Self-Healing Process SAP 砂浆自愈合过程的声发射特性实验研究
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2023-11-01 DOI: 10.32548/2023.me-04359
Nairan Wang, Yan Wang, Yihui Su, Haitao Zhao
Self-healing properties of super absorbent polymer (SAP) concrete can reduce the harmful effects of concrete cracking in structures. This study examines the self-healing process of mortars with different SAP content under dry and wet conditions through acoustic emission testing (AE) and elastic wave velocity testing. Findings indicate that the SAP mortar healing process has three stages: rapid water absorption, smooth water absorption, and drying. In a dry environment, increasing SAP content enhances AE activity, indicating internal crack self-healing via further hydration of unhydrated cement particles. In a wet environment, AE activity increases with increasing SAP content during the second healing cycle, indicating self-healing of the mortar matrix. These results suggest the use of SAP concrete could potentially mitigate future structural damage.
超强吸水聚合物(SAP)混凝土的自愈合特性可以减少结构中混凝土开裂的有害影响。本研究通过声发射测试(AE)和弹性波速测试,研究了不同 SAP 含量的砂浆在干湿条件下的自愈合过程。研究结果表明,SAP 砂浆的愈合过程分为三个阶段:快速吸水、平稳吸水和干燥。在干燥环境中,SAP 含量的增加会增强声发射活动,这表明内部裂缝会通过未水化水泥颗粒的进一步水化而自我愈合。在潮湿环境中,在第二个愈合周期中,随着 SAP 含量的增加,AE 活性也会增加,这表明砂浆基质具有自愈合能力。这些结果表明,使用 SAP 混凝土有可能减轻未来的结构损坏。
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引用次数: 0
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Materials Evaluation
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