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A Three-Camera Digital Image Correlation System For Full-Field 3D Shape and Motion Measurement 一种用于全视场三维形状和运动测量的三摄像头数字图像相关系统
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-11-01 DOI: 10.32548/2022.me-04293
L. Luan, Liam Crosbie
A cluster-approach-based three-camera digital image correlation (DIC) system is introduced for full-field 3D shape and motion measurement. In this system, three cameras are employed to measure the same specimen area at different viewing angles. Data points within the region of interest can be evaluated by arbitrary camera pairs as a stereo DIC system so that data points with the smallest 3D residuum are selected and mapped into one common coordinate system. Two stationary shape measurements and one out-of-plane motion measurement were carried out with the three-camera DIC system. Test results were analyzed based on the same image series, projection calibration, and correlation parameters, but compared using different camera combinations (i.e., three-camera and two-camera data). Three-camera test results show not only an improved surface coverage due to the additional camera viewing angle for uneven specimen surfaces, but also a smaller and more homogenous distributed measurement uncertainty compared to the two-camera test results. The selection of data points with the smallest 3D residuum evaluated from any arbitrary camera pairs enables a better tolerance of the three-camera DIC system against various measurement error sources such as limited depth of field, lens distortion, and speckle pattern distortion due to tilted camera viewing angles.
介绍了一种基于聚类方法的三摄像头数字图像相关(DIC)系统,用于全视野三维形状和运动测量。在该系统中,使用三台摄像机在不同视角下测量同一样品区域。感兴趣区域内的数据点可以由任意相机对作为立体DIC系统进行评估,以便选择具有最小三维残差的数据点并映射到一个公共坐标系中。利用三相机DIC系统进行了两次静止形状测量和一次面外运动测量。测试结果基于相同的图像序列、投影校准和相关参数进行分析,但使用不同的相机组合(即三相机和双相机数据)进行比较。三相机测试结果表明,由于增加了相机视角,对于不均匀的样品表面,不仅提高了表面覆盖率,而且与双相机测试结果相比,分布测量不确定性更小,更均匀。从任意相机对中选择具有最小3D残余的数据点,使三相机DIC系统能够更好地容忍各种测量误差源,如有限的景深,镜头畸变和由于倾斜相机视角引起的散斑图案畸变。
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引用次数: 0
Digital Image Correlation and Its Role in NDE 数字图像相关及其在濒死体验中的作用
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-11-01 DOI: 10.32548/2022.me-04306
A. Abdul-Aziz
Advancements in nondestructive evaluation (NDE) have represented a continuous process of technology achievements moving toward easier approaches, a wider range of applications, and better results outcomes. Materials and component characterization is done in many instances using destructive testing, which is effective but time-consuming, costly, and difficult to obtain feedback during manufacturing. Today, new, efficient, and noninvasive materials characterization technologies are becoming standard in industry, offering cost-effective applicability and quality benefits. In addition, newer inventions, state-of-the-art methodologies and instrumentations in NDE, and characterization technologies are offering ample support to industry to advance work and operations.
无损评价(NDE)的进步代表了一个技术成就的连续过程,朝着更容易的方法、更广泛的应用和更好的结果迈进。在许多情况下,材料和部件的表征是使用破坏性测试来完成的,这是有效的,但耗时、昂贵,并且在制造过程中很难获得反馈。如今,新的、高效的、无创的材料表征技术正在成为行业标准,提供了经济高效的适用性和质量优势。此外,无损检测领域的新发明、最先进的方法和仪器以及表征技术为行业推进工作和运营提供了充足的支持。
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引用次数: 0
Assessment of Composite Aluminum Adhesive Joints Using Digital Image Correlation 基于数字图像相关的复合铝胶粘接评价
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-11-01 DOI: 10.32548/2022.me-04281
Anish Poudel, T. Chu
Traditional nondestructive evaluation (NDE) methods present significant challenges to detecting and characterizing kissing or weak bonds in adhesively bonded structures. These kissing or weak bonds also cannot transmit shear stresses or handle complex loading modes and, if not detected, can present a significant threat to the structural integrity of the components or systems. This paper demonstrates the digital image correlation (DIC) technique for evaluating adhesively bonded dissimilar materials joints subjected to kissing or weak bonds. The study employed four adhesively bonded carbon fiber reinforced plastics and aluminum (CFRP-Al) lap-shear test coupons with varied bond quality (i.e., with no contamination and three simulated kissing bond defects). The novelty of the approach presented in this paper was that this technique could detect and demonstrate changes in the normal strain (εyy) contour map of the contaminated specimens at relatively lower load levels. This load level corresponds to 15% of the failure load for the silicone and hydraulic oil contaminated sample and around 30% for the polyvinyl alcohol (PVA) contaminated sample. In addition, higher compressive strains along the overlap edges were observed in the strain map for the single lap joints due to the higher peeling stresses of the adherend and the stress concentration at the edges of an adhesively bonded joint.
传统的无损评估(NDE)方法对检测和表征粘接结构中的接吻或弱结合提出了重大挑战。这些亲吻或弱结合也不能传递剪切应力或处理复杂的加载模式,如果没有检测到,可能会对部件或系统的结构完整性构成重大威胁。本文演示了数字图像相关(DIC)技术,用于评估接吻或弱粘接的粘接异种材料接头。该研究采用了四个具有不同粘结质量(即无污染和三个模拟接吻粘结缺陷)的粘结碳纤维增强塑料和铝(CFRP-Al)搭接剪切试样。本文提出的方法的新颖性在于,该技术可以在相对较低的载荷水平下检测和演示受污染试样的正态应变(εyy)等值线图的变化。该载荷水平对应于硅树脂和液压油污染样品的15%的失效载荷和聚乙烯醇(PVA)污染样品的约30%的失效载荷。此外,在单搭接接头的应变图中,由于被粘物的较高剥离应力和粘合接头边缘处的应力集中,观察到沿重叠边缘的较高压缩应变。
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引用次数: 0
Industrial Computed Tomography Technique Development for Industrial Volumetric X-Ray CT 工业容积x射线CT的工业计算机断层扫描技术发展
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-10-01 DOI: 10.32548/2022.me-04291
D. Roth
It is often stated that no two engineers will set up an industrial X-ray computed tomography (CT) scan with the same parameters. In this article, an orderly set of steps is presented that will lead to an acceptable CT scan result for typical cone beam (volumetric) systems with application to denser and/or larger objects. This approach can be applied when using minifocus, mesofocus, and microfocus X-ray tubes. The strategy covers preparation and general considerations, selection of the proper tube and detector, methods to determine the proper magnification, setting X-ray tube and detector parameters, considerations to achieve good image quality, and common mistakes to avoid.
人们经常说,没有两个工程师会用相同的参数设置工业x射线计算机断层扫描(CT)扫描。在这篇文章中,一组有序的步骤被提出,将导致一个可接受的CT扫描结果为典型的锥束(体积)系统应用于密度和/或更大的对象。这种方法可以应用于微聚焦、中聚焦和微聚焦x射线管。该策略包括准备和一般注意事项,选择合适的管和检测器,确定适当放大倍率的方法,设置x射线管和检测器参数,实现良好图像质量的注意事项,以及避免常见错误。
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引用次数: 0
Ultrasonic Coda Wave Monitoring of Alkali-Silica Reactivity in Concrete Laboratory Prisms 混凝土实验室棱镜中碱-硅反应性的超声尾波监测
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-10-01 DOI: 10.32548/2022.me-04248
Sina Mehdinia, K. S. T. Chopperla, A. Hafiz, T. Schumacher, J. Ideker
Alkali-silica reaction (ASR) is a deleterious reaction in concrete that leads to the expansion and cracking of concrete. Laboratory approaches to monitor concrete for ASR activity are often lengthy and depend on an operator for regular measurements. The aim of this research is to develop an automated and reliable monitoring approach based on ultrasonic coda (or diffuse) wavefields, which are highly sensitive to minute and slowly occurring changes in a material—ideal for ASR. In this paper, the proposed approachis introduced along with an experimental study that compares ultrasonic coda wave monitoring data with traditional expansion measurements following ASTM C1293. A simple, fast, and robust algorithm to track a selected coda wave feature is proposed and evaluated and was applied to the recorded data. The monitored concrete prisms were designed to have three different levels of ASR activity by varying the lithium admixture dosage. The proposed approach was found to be promising. The process is automated and the monitoring of the specimens using coda wavefields was able to clearly differentiate the mixtures with varying ASR expansions.
碱硅酸反应(ASR)是混凝土中的一种有害反应,会导致混凝土膨胀和开裂。监测混凝土ASR活动的实验室方法通常很长,并且依赖于操作员进行定期测量。这项研究的目的是开发一种基于超声尾波(或扩散波)场的自动可靠监测方法,该方法对材料中微小且缓慢发生的变化高度敏感,是ASR的理想选择。在本文中,介绍了所提出的方法,并进行了一项实验研究,将超声波尾波监测数据与符合ASTM C1293的传统膨胀测量数据进行了比较。提出了一种简单、快速、稳健的算法来跟踪选定的尾波特征,并对其进行了评估,并将其应用于记录数据。通过改变锂掺合料的剂量,监测的混凝土棱柱被设计成具有三种不同水平的ASR活性。建议的方法被认为是有希望的。该过程是自动化的,使用尾波场对样本进行监测能够清楚地区分具有不同ASR展开的混合物。
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引用次数: 3
Born-Inversion Procedure for Shape Reconstruction of Eccentric Defects in Cylindrical Components 圆柱构件偏心缺陷形状重建的born -反演方法
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-10-01 DOI: 10.32548/2022.me-04280
G. Zheng, Ze Li, Songfeng Liu, Hao Dong, Feng Hao, Feng Hu, Yuanchao Bao
In this paper, a cylindrical aluminum specimen with an eccentric circular hole is prepared and ultrasonic measurements are carried out by experimental means. The measurement area is restricted to the plane perpendicular to the axis of the cylindrical component. The measured wave data are fed into the approximate correction method formula—the Born inversion procedure—and cross-sectional images are obtained. Next, a 3D shape reconstruction of the defect in the aluminum specimen is performed by stacking the cross-sectional images. After correcting the defect’s echo amplitude, the defect reconstruction effect of the 2D section and 3D defect reconstruction effect improves remarkably.
本文制备了一个带有偏心圆孔的圆柱形铝试样,并通过实验方法进行了超声波测量。测量区域限制在垂直于圆柱形部件轴线的平面内。测量的波浪数据被输入近似校正方法公式——玻恩反演程序——并获得横截面图像。接下来,通过堆叠截面图像来执行铝样品中缺陷的3D形状重建。对缺陷回波幅度进行校正后,二维剖面的缺陷重建效果和三维缺陷重建效果显著提高。
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引用次数: 0
Nondestructive Evaluation of Coating Defects and Uniformity Based on Terahertz Time-Domain Spectroscopy 基于太赫兹时域光谱的涂层缺陷和均匀性无损评价
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-09-01 DOI: 10.32548/10.32548/2022.me-04282
Zenghua Liu, Runxin Man, Kexin Wang, Yuheng Wu
Structural coatings are widely used because of their excellent mechanical and thermal properties. To evaluate defects and uniformity in coatings, both qualitatively and quantitatively, a terahertz time-domain spectroscopy (THz-TDS) detection technique is proposed. The thermal barrier coating is selected as a typical single-layer coating structure for quantitative defect detection. A wavelet noise reduction method is used on the acquired raw signals to eliminate noise while retaining detailed information. The peak value of the preprocessed signal is used as a feature parameter for imaging, and the automatic binarization threshold segmentation technique is used to describe the defects quantitatively. The automotive coating is selected as a typical multilayer coating structure for uniformity detection. The time-frequency characteristics of a strongly superimposed signal are analyzed; the peak-to-peak value is used as a feature parameter for imaging, and the peak-to-peak 3D imaging is then used to characterize the coating uniformity, enabling fast and intuitive acquisition of the coating state. The statistical characteristics of the standard deviation and range are used to evaluate the uniformity of each layer of the automotive coating. The results show that the uniformity of the clean coating is optimal. The results of a subsequent thickness inspection using an eddy current gauge are consistent with those of the terahertz technique. The results demonstrate that THz-TDS can effectively detect defects and uniformity in coatings.
结构涂料因其优异的机械性能和热性能而得到广泛应用。为了定性和定量地评价涂层的缺陷和均匀性,提出了一种太赫兹时域光谱(THz-TDS)检测技术。选择热障涂层作为一种典型的单层涂层结构进行缺陷定量检测。对采集到的原始信号采用小波降噪方法,在保留详细信息的同时消除噪声。将预处理信号的峰值作为特征参数进行成像,采用自动二值化阈值分割技术对缺陷进行定量描述。选择汽车涂层作为典型的多层涂层结构进行均匀性检测。分析了强叠加信号的时频特性;将峰峰值作为成像的特征参数,利用峰峰三维成像对涂层均匀性进行表征,实现对涂层状态的快速直观获取。利用标准偏差和极差的统计特性来评价汽车涂料各层的均匀性。结果表明,清洁涂层的均匀性最佳。随后使用涡流计进行厚度检查的结果与太赫兹技术的结果一致。结果表明,THz-TDS可以有效地检测涂层中的缺陷和均匀性。
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引用次数: 1
NDT Apprenticeship in the UK 英国的无损检测学徒制
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-09-01 DOI: 10.32548/2022.me-80-09-27-30
Sam Cunningham, A. Schofield
In 2014, a UK government report identified a dire need for skilled workers in the nondestructive testing (NDT) industry, and the seeds of a government-funded apprenticeship program to address the skills gap was born. In partnership with the British Institute of Nondestructive Testing (BINDT), an industry-led employer group worked to develop three NDT apprenticeship training programs, incorporating varying levels of industrial qualifications, behaviors, and skill sets, to great success. At the last count, more than 260 apprentices had started their NDT apprenticeship.
2014年,英国政府的一份报告指出,无损检测(NDT)行业迫切需要熟练工人,政府资助的学徒计划的种子就此诞生,以解决技能差距问题。在与英国无损检测协会(BINDT)的合作中,一个行业领导的雇主团体致力于开发三个无损检测学徒培训计划,将不同水平的行业资格、行为和技能组合结合起来,取得了巨大的成功。在最近一次统计中,超过260名学徒开始了他们的无损检测学徒生涯。
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引用次数: 0
Study of Acoustic Attenuation Trends in Permendur 49 Magnetostrictive Material 磁致伸缩材料中声衰减趋势的研究
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-09-01 DOI: 10.32548/10.32548/2022.me-04229
M. Sheykholeslami, M. Allahdadi, M. Zeighami, M. Ghodsi
The mechanical properties of ferromagnetic materials change when the magnetization level of these materials changes. This phenomenon occurs due to magnetostriction. The change in direction of the magnetic domains is the reason for magnetostriction. In this paper, we hypothesize that the amount of acoustic attenuation in ferromagnetic materials depends on their magnetization level. To prove this hypothesis, a numerical approach is employed and the results compared to previous results in the literature. Permendur, an iron-cobalt alloy that exhibits a large magnetostriction effect, is used for the simulation. The results of the numerical study show that ultrasonic reflection and transmission coefficients in Permendur change in response to changes in the external magnetic field. A comparison between these numerical results and experimental results in the literature allows us to determine the changes in acoustic attenuation due to the magnetic field. The results show that there is an increasing trend at first, and then a decreasing trend, between acoustic absorption attenuation and increasing external magnetic field. This approach would be useful in ultrasonic testing of ferromagnetic materials when the reflected echoes are not detectable due to attenuation.The mechanical properties of ferromagnetic materials change when the magnetization level of these materials changes. This phenomenon occurs due to magnetostriction. The change in direction of the magnetic domains is the reason for magnetostriction. In this paper, we hypothesize that the amount of acoustic attenuation in ferromagnetic materials depends on their magnetization level. To prove this hypothesis, a numerical approach is employed and the results compared to previous results in the literature. Permendur, an iron-cobalt alloy that exhibits a large magnetostriction effect, is used for the simulation. The results of the numerical study show that ultrasonic reflection and transmission coefficients in Permendur change in response to changes in the external magnetic field. A comparison between these numerical results and experimental results in the literature allows us to determine the changes in acoustic attenuation due to the magnetic field. The results show that there is an increasing trend at first, and then a decreasing trend, between acoustic absorption attenuation and increasing external magnetic field. This approach would be useful in ultrasonic testing of ferromagnetic materials when the reflected echoes are not detectable due to attenuation.
铁磁材料的力学性能随着材料磁化强度的变化而变化。这种现象是由磁致伸缩引起的。磁畴方向的改变是磁致伸缩的原因。在本文中,我们假设铁磁材料的声衰减量取决于它们的磁化水平。为了证明这一假设,采用了数值方法,并将结果与文献中先前的结果进行了比较。模拟采用具有强磁致伸缩效应的铁钴合金永久合金。数值研究结果表明,超声反射系数和透射系数随外加磁场的变化而变化。将这些数值结果与文献中的实验结果进行比较,使我们能够确定由于磁场引起的声衰减的变化。结果表明:声吸收衰减随外加磁场的增大呈先增大后减小的趋势;当反射回波由于衰减而无法检测时,该方法可用于铁磁材料的超声波检测。铁磁材料的力学性能随着材料磁化强度的变化而变化。这种现象是由磁致伸缩引起的。磁畴方向的改变是磁致伸缩的原因。在本文中,我们假设铁磁材料的声衰减量取决于它们的磁化水平。为了证明这一假设,采用了数值方法,并将结果与文献中先前的结果进行了比较。模拟采用具有强磁致伸缩效应的铁钴合金永久合金。数值研究结果表明,超声反射系数和透射系数随外加磁场的变化而变化。将这些数值结果与文献中的实验结果进行比较,使我们能够确定由于磁场引起的声衰减的变化。结果表明:声吸收衰减随外加磁场的增大呈先增大后减小的趋势;当反射回波由于衰减而无法检测时,该方法可用于铁磁材料的超声波检测。
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引用次数: 0
Magnetic Method for Evaluating Mechanical Properties of Steel Cylinders 评定钢瓶力学性能的磁法
IF 0.6 4区 材料科学 Q4 Engineering Pub Date : 2022-08-01 DOI: 10.32548/2022.me-04262
Chai Jun-Hui, Lv Zhong-Jie, Shen Zheng-Xiang, Zhang Zi-Jiang, Bo Xu, Shen Jian-Min, Qian Sheng-Jie, Y. Fu
Using a nondestructive testing method based on hysteresis behavior, the structural-mechanical dependence of the coercive force of 35CrMo steel components was compared with that of standard specimens. As described in the magnetic Jiles–Atherton model, the magnetic coercive force of the cylinders was inversely proportional to the grain refinement, which was validated by means of metallographic examination and hardness tests. Simultaneously, this study presented an experimental validation by destructive testing for determining the relationship between the measured magnetic parameter and the property of concern and a linear correlation between coercive force and hardness. These observations provide a method to quickly and nondestructively evaluate the mechanical properties of steel components.
采用基于迟滞特性的无损检测方法,比较了35CrMo钢构件矫顽力与标准试样的结构-力学相关性。根据磁Jiles-Atherton模型,圆柱体的磁矫顽力与晶粒细化成反比,通过金相检验和硬度测试验证了这一点。同时,本研究通过破坏性试验验证了测量的磁性参数与关注的性质之间的关系以及矫顽力与硬度之间的线性关系。这些观察结果为快速、无损地评价钢构件的力学性能提供了一种方法。
{"title":"Magnetic Method for Evaluating Mechanical Properties of Steel Cylinders","authors":"Chai Jun-Hui, Lv Zhong-Jie, Shen Zheng-Xiang, Zhang Zi-Jiang, Bo Xu, Shen Jian-Min, Qian Sheng-Jie, Y. Fu","doi":"10.32548/2022.me-04262","DOIUrl":"https://doi.org/10.32548/2022.me-04262","url":null,"abstract":"Using a nondestructive testing method based on hysteresis behavior, the structural-mechanical dependence of the coercive force of 35CrMo steel components was compared with that of standard specimens. As described in the magnetic Jiles–Atherton model, the magnetic coercive force of the cylinders was inversely proportional to the grain refinement, which was validated by means of metallographic examination and hardness tests. Simultaneously, this study presented an experimental validation by destructive testing for determining the relationship between the measured magnetic parameter and the property of concern and a linear correlation between coercive force and hardness. These observations provide a method to quickly and nondestructively evaluate the mechanical properties of steel components.","PeriodicalId":49876,"journal":{"name":"Materials Evaluation","volume":null,"pages":null},"PeriodicalIF":0.6,"publicationDate":"2022-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48759256","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Materials Evaluation
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