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A review of factors affecting the use of Electrical Potential Drop (EPD) for creep life monitoring 影响电势降(EPD)用于蠕变寿命监测的因素综述
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2175563
Adam Wojcik, Matthew Waitt, Alberto S. Santos, A. Shibli
ABSTRACT To help determine remaining lifetime of pressure vessels suffering creep, the authors have previously developed a method and presented promising results using a combination of AC and DC electrical potential drop (EPD) on-line monitoring, detecting both final cracking as well as incipient creep damage. The latter was tentatively ascribed to the development of cavitation damage, but recent modelling and separate off-line measurements have shown that cavitation is unlikely to provide enough of a change in electrical properties to explain all of the variations previously observed. Here we gather the results obtained to date, and review their likely relationships in an attempt to obtain a greater insight into the mechanisms at play. Whilst changes in both on-line and off-line EPD are largely in accord, the belief now is that the changes seen cannot be fully explained by cavitation development and that EPD is responding to other creep induced phenomena as well.
为了帮助确定承受蠕变的压力容器的剩余寿命,作者之前开发了一种方法,并展示了一种令人满意的结果,该方法使用交流和直流电位降(EPD)在线监测相结合,检测最终开裂和早期蠕变损伤。后者暂时归因于空化损伤的发展,但最近的建模和单独的离线测量表明,空化不太可能提供足够的电性能变化来解释之前观察到的所有变化。在这里,我们收集了迄今为止获得的结果,并回顾了它们之间可能的关系,试图更深入地了解起作用的机制。虽然在线和离线环境下的变化基本一致,但现在的观点是,所看到的变化不能完全用空化发展来解释,而且环境保护也对其他蠕变现象做出了反应。
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引用次数: 1
Activities to advance residual life evaluation techniques for highly aged power boiler materials 推进高老化动力锅炉材料剩余寿命评估技术的活动
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2181569
I. Nonaka
ABSTRACT In Japan, national guidelines of residual life evaluation for aged thermal power equipment were formulated in 1999. Several issues had recently come to light with the increase in ageing systems, including the emergence of unexpected mode of creep damage, the verification of practical applicability of the damage calibration curve generated in the laboratory, how to deal with creep-fatigue damage due to increased numbers of plant starts and stops, occurrence of plastic deformation in the accelerated creep test and the need for the creep damage monitoring method during plant operation. The Working Group to Advance Residual Life Evaluation Techniques was established in 2011 within the Society of Materials Science, Japan, to identify issues and discuss improvement measures. This paper provides an overview of the results of the working group activities.
日本于1999年制定了《老旧火电设备剩余寿命评估国家指南》。随着老化系统的增加,近年来出现了一些问题,包括意外蠕变损伤模式的出现,实验室生成的损伤校准曲线的实用性验证,如何处理由于工厂启动和停止次数增加而引起的蠕变疲劳损伤,加速蠕变试验中塑性变形的发生以及工厂运行过程中蠕变损伤监测方法的必要性。日本材料科学学会于2011年成立了推进剩余寿命评估技术工作组,以确定问题并讨论改进措施。本文概述了工作组活动的结果。
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引用次数: 0
Risk-based asset life management for steam turbines and generators 汽轮机和发电机基于风险的资产寿命管理
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2175154
P. Decoussemaeker, S. Vittal, Shayan I Ahmed
ABSTRACT To ensure a good return on investment, it is important for power plant operators to set up an asset management program that will ensure reliable operation over the commercial life of the plant. General Electric (GE) has been applying a variety of asset management technologies to improve power plant life and performance for our customers. These methods consider various inputs including equipment design knowledge; asset condition assessed from real-time monitoring and inspection data; and lessons learned from repairing, operating and maintaining thousands of assets globally. In this paper, a subset of that information is applied to develop a methodology to perform risk-based health and life assessments for steam turbines and generators. The method has been used on several steam power plants around the world, to help operators of ageing steam plants make the right decisions related to end-of-life management or life extension.
为了确保良好的投资回报,发电厂运营商必须建立一个资产管理计划,以确保电厂在商业寿命期间的可靠运行。通用电气(GE)一直在应用各种资产管理技术,为客户改善电厂的寿命和性能。这些方法考虑各种输入,包括设备设计知识;根据实时监测和检查数据评估资产状况;以及从维修、运营和维护全球数千项资产中吸取的经验教训。在本文中,该信息的一个子集应用于开发一种方法,以执行基于风险的健康和寿命评估的蒸汽轮机和发电机。该方法已在世界各地的几个蒸汽电厂中使用,以帮助老化蒸汽电厂的运营商做出与寿命终止管理或寿命延长有关的正确决策。
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引用次数: 0
Role of inclusions on degradation in creep life and rupture ductility of ferritic power plant steels 夹杂物对铁素体电厂钢蠕变寿命和断裂延展性退化的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-21 DOI: 10.1080/09603409.2023.2175562
F. Abe
ABSTRACT The role of BN, AlN and MnS particles on the degradation in creep life and rupture ductility has been investigated for 9 to 12Cr martensitic steels and 1Cr bainitic steel mainly at 550 to 650 oC. The BN particles form in Gr.92 and Gr.122 during normalising at around 1100 oC. The BN particles have nothing to do with the degradation in creep life. The AlN particles precipitate in the high-Al heats of 12Cr-1Mo-1 W-0.3 V steel during creep, reducing dissolved nitrogen and fine nitrides beneficial for the creep strength and degrading the creep life. The MnS particles have nothing to do with the degradation in creep life of 1Cr-1Mo-0.25 V steel. The BN, AlN and MnS particles are responsible for the degradation in reduction of area of the steels by accelerating the formation of creep voids at interfaces between the particles and alloy matrix.
研究了BN、AlN和MnS颗粒对9 ~ 12Cr马氏体钢和1Cr贝氏体钢在550 ~ 650℃时蠕变寿命和断裂延性退化的影响。在1100℃左右的正火过程中,BN颗粒在Gr.92和Gr.122中形成。BN颗粒与蠕变寿命的退化无关。在12Cr-1Mo-1 W-0.3 V钢蠕变过程中,AlN颗粒在高al热中析出,使溶解氮和细氮化物减少,有利于蠕变强度的提高,降低了蠕变寿命。MnS颗粒与1Cr-1Mo-0.25 V钢蠕变寿命的降低无关。BN、AlN和MnS颗粒通过加速颗粒与合金基体界面处蠕变空洞的形成而导致钢的还原率下降。
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引用次数: 0
Effect of Cr on the oxidation behaviour of polycrystalline nickel based superalloys Cr对多晶镍基高温合金氧化行为的影响
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-21 DOI: 10.1080/09603409.2023.2177939
Caixia Xia, Xiangyu Liu, Zaiwang Huang
ABSTRACT Isothermal oxidation behaviour of two nickel base superalloys with different Cr contents was investigated in the temperature range of 700–800 °C. Weight–change curves show that weight loss increases with increasing temperature and a relatively lower Cr ratio corresponds to slow weight gain rate. Microscopic observations uncover that oxidation penetration attacks the alloys primarily along grain boundary especially for the lower-Cr alloy, and the penetration depth is strongly dependent on the oxidation temperature. The underlying oxidation mechanisms of the two alloys are explained using energy-dispersive x-ray spectroscopy and X-ray photoelectron spectroscopy.
研究了两种不同Cr含量镍基高温合金在700 ~ 800℃温度范围内的等温氧化行为。体重变化曲线表明,随着温度的升高,体重减轻幅度增大,相对较低的Cr比对应的体重增加速率较慢。显微观察发现,氧化渗透主要沿晶界进行,特别是低铬合金,渗透深度与氧化温度密切相关。利用能量色散x射线能谱和x射线光电子能谱分析了两种合金的氧化机理。
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引用次数: 0
Experience of P93 manifold welding under fabrication conditions 有在制造条件下焊接P93歧管的经验
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-07 DOI: 10.1080/09603409.2023.2175293
Patric de Smet, Koon-ging Tang, Michael Bok
ABSTRACT A test manifold of grade P93 is welded under shop fabrication conditions. Raw materials include pipe and forgings. Welding processes used are GTAW and SMAW. Weld joints involve heavy wall butt welds and branch joints. Welded joints are subjected to different heat treatment cycles to assess the effect on the materials’ properties. Welding experiences and mechanical test results in relation to PWHT and ageing are discussed. Tensile test results comply with the requirements. Achieving impact toughness requirements appears to be challenging, however improvements are expected through further optimisation of heat treatment and welding procedures.
在车间制造条件下焊接了P93级试验管汇。原材料包括管道和锻件。焊接工艺采用GTAW和SMAW。焊接接头包括厚壁对焊和分支接头。焊接接头进行不同的热处理循环,以评估对材料性能的影响。讨论了与PWHT和时效有关的焊接经验和力学试验结果。拉伸试验结果符合要求。达到冲击韧性要求似乎是具有挑战性的,然而,通过进一步优化热处理和焊接工艺,有望得到改善。
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引用次数: 0
High temperature component integrity in turbines required for flexible operation – evaluating assessment effectiveness 汽轮机灵活运行对高温部件完整性的要求——评估评估有效性
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-02-06 DOI: 10.1080/09603409.2023.2173717
S. Holdsworth
ABSTRACT In recent years, there has increasingly been the requirement for turbine generators to operate more efficiently, and in a more flexible way. Traditionally, the effectiveness of assessment procedures used to predict component integrity has been established on the basis of service experience. As the demand has increased for new materials to be adopted after increasingly shorter development periods, and more efficient and flexible operation to complement the availability of renewable energies has become the norm, it has no longer been possible to evaluate assessment effectiveness on the basis of prior operating experience, since it did not exist. The solution has been to use the results of component-feature specimen tests. Initially, these were full section isothermal benchmark tests conducted at the maximum operating temperature. Now the verification of assessment effectiveness using component-feature specimen, service-cycle TMF testing has become more realistic and economically viable, with (i) component-feature specimens of a more conventional laboratory testing size, but meeting prior defined geometry and damage mechanism requirements, and (ii) service-cycle details based on the results of operation-based non-linear (elastic-plastic-creep) finite element analysis.
近年来,人们对汽轮发电机的运行效率和灵活性的要求越来越高。传统上,用于预测部件完整性的评估程序的有效性是建立在服务经验的基础上的。由于开发周期越来越短,对采用新材料的需求越来越大,而更有效和灵活的操作以补充可再生能源的可用性已成为常态,因此根据以前的操作经验来评价评估效力已不再可能,因为以前的操作经验并不存在。解决方案是使用组件特征样本测试的结果。最初,这些是在最高工作温度下进行的全截面等温基准测试。现在,使用构件特征试件验证评估有效性,服役周期TMF测试已经变得更加现实和经济可行,(i)构件特征试件更传统的实验室测试尺寸,但满足先前定义的几何和损伤机制要求,以及(ii)基于基于操作的非线性(弹塑性蠕变)有限元分析结果的服役周期细节。
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引用次数: 0
Creep-fatigue defect development and risk of brittle fracture in the ultrasupercritical steam turbine rotors 超超临界汽轮机转子蠕变疲劳缺陷发展及脆性断裂风险
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-02 DOI: 10.1080/09603409.2022.2160896
M. Banaszkiewicz, J. Badur
ABSTRACT The paper presents a critical analysis of the procedures for defect propagation assessment recommended by British standards and their application to rotating components. The way of applying these procedures was shown by an example of a steam turbine rotor with particular use of a characteristic strain model of high-temperature creep. Calculations of the flaws located at the rotor axis have shown that their growth in the design life is small. The performed analyses have also shown that crack development due to low-cycle fatigue is comparable to that due to creep and cannot be ignored under typical service condition. It was also shown that there is no risk of brittle fracture in the rotor under typical start-up conditions. The presented results prove the usefulness of the methods included in the British standards and guidelines for crack growth assessment in components subject to centrifugal load.
摘要:本文对英国标准推荐的缺陷传播评估程序及其在旋转部件中的应用进行了批判性分析。以某汽轮机转子为例,详细介绍了高温蠕变特征应变模型的应用方法。对转子轴上缺陷的计算表明,缺陷对设计寿命的影响很小。分析还表明,在典型使用条件下,低周疲劳引起的裂纹发展与蠕变引起的裂纹发展相当,不容忽视。在典型的启动条件下,转子不存在脆性断裂的危险。所提出的结果证明了英国标准和指南中关于离心荷载作用下构件裂纹扩展评估方法的有效性。
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引用次数: 0
Analysis of thermal stresses synergy in surface layer of carburised creep-resistant casts during rapid cooling processes 渗碳抗蠕变铸件快速冷却过程中表层热应力协同分析
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-02 DOI: 10.1080/09603409.2022.2162684
A. Bajwoluk, P. Gutowski
ABSTRACT During the carburising processes, treated elements are transported on a specially designed technological equipment of the furnaces. This equipment works in particularly hard conditions. This is because in each work cycle, apart from the load carried by the charge, it is subjected to harmful effect of many other factors such as the highly carburising technical atmosphere of the furnace and high and rapidly changing temperature. These factors influence fatigue changes in the equipment’s parts, the observable effect of which may be cracks on the surface, propagating deeper into the material in subsequent cycles. A pivotal factor influencing the kinetics of fatigue processes in the carburising furnaces equipment are thermal stresses appearing in each operating cycle, with each temperature change. The thermal stresses in this equipment are caused by the temperature gradient across the section of the heated or cooled element and different thermal expansion of the structural components of the carburised alloy. In the paper, on the developed FEM model of the subsurface layer of a carburised rib of a pallet for transporting the charge in the furnace, analyses of stress distributions during rapid cooling were carried out. These analyses were performed with taking into account the separate impact of the above-mentioned sources of thermal stresses and their simultaneous action. In the analyses which consider the influence of the temperature gradient, the main load factor was the temperature distribution determined on the basis of the heat flow analyses carried out for the analysed section of pallets rib. The conducted analyses made it possible to assess the impact of local stresses caused by different thermal expansion of structural components of the carburised alloy on the change in the distribution of global stresses caused by the temperature gradient formed during rapid cooling. Based on the obtained results, it was assessed how the increased concentration of carbide precipitates, characteristic for the grain boundary of the carburised alloy, favours the formation of cracks observed in real castings, and whether the analysed stress sources have a significant impact on the kinetics of fatigue processes.
在渗碳过程中,处理过的元素在专门设计的工艺设备上输送。这种设备在特别艰苦的条件下工作。这是因为在每一个工作循环中,除了炉料所承载的负荷外,还受到炉膛高渗碳技术气氛和高且快速变化的温度等许多其他因素的有害影响。这些因素影响设备部件的疲劳变化,其可观察到的影响可能是表面裂纹,在随后的循环中向材料深处传播。影响渗碳炉设备疲劳过程动力学的关键因素是在每个工作循环中,随着每次温度变化而出现的热应力。该设备中的热应力是由加热或冷却元件截面上的温度梯度和渗碳合金结构部件的不同热膨胀引起的。本文在建立的炉内装料托盘渗碳肋次表层有限元模型的基础上,对快速冷却过程中的应力分布进行了分析。这些分析是在考虑了上述热应力源的单独影响及其同时作用的情况下进行的。在考虑温度梯度影响的分析中,主要荷载因子是在对分析截面进行热流分析的基础上确定的温度分布。所进行的分析可以评估由渗碳合金结构部件的不同热膨胀引起的局部应力对快速冷却过程中形成的温度梯度引起的全局应力分布变化的影响。基于所获得的结果,评估了碳化合金晶界特征碳化物析出物浓度的增加如何促进实际铸件中观察到的裂纹的形成,以及所分析的应力源是否对疲劳过程的动力学产生重大影响。
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引用次数: 0
Comparative study of Y2O3, SnO2 and ZrO2 as inhibitor to control high temperature corrosion of Ni-based superalloy Y2O3、SnO2和ZrO2作为抑制ni基高温合金高温腐蚀的缓蚀剂的对比研究
IF 1.3 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-02 DOI: 10.1080/09603409.2023.2171546
Gitanjaly Goyal, N. Bala, H. Singh, S. Prakash
ABSTRACT High temperature corrosion of metals and alloys can be controlled by the use of inhibitors and fuel additives. In this work three different types of coatings namely Y2O3, SnO2 and ZrO2 coatings were superficially applied on Ni base superalloy Superni 718. Accelerated corrosion testing of the uncoated as well as the coated superalloy was done in a molten salt environment (Na2SO4-60%V2O5) at 900°C for 50 cycles. Each cycle consisted of 1 hour heating in a Silicon Carbide Tube furnace followed by 20 minutes cooling in ambient air. Weight change measurements after each cycle were taken by an electronic balance having an accuracy of 0.01 mg. XRD, SEM and EPMA analyses of the exposed specimens were carried out to characterise the oxide scales. The bare superalloy showed more overall weight gain, in comparison with all the coated counterparts. It was concluded that ZrO2 was most effective in reducing corrosion rate in alloy A.
金属和合金的高温腐蚀可以通过使用抑制剂和燃料添加剂来控制。在镍基高温合金Superni 718表面制备了Y2O3、SnO2和ZrO2三种不同类型的涂层。在900°C的熔盐环境(Na2SO4-60%V2O5)中进行了50个循环的加速腐蚀测试。每个循环包括在碳化硅管炉中加热1小时,然后在环境空气中冷却20分钟。每个周期后的重量变化测量由精度为0.01毫克的电子天平进行。对暴露试样进行XRD、SEM和EPMA分析,表征氧化层。与所有涂层的合金相比,裸露的高温合金显示出更多的总体重量增加。结果表明,ZrO2对降低A合金的腐蚀速率最为有效。
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引用次数: 0
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Materials at High Temperatures
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