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Cavitation during creep-fatigue loading 蠕变疲劳加载过程中的空化现象
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-04 DOI: 10.1080/09603409.2023.2188356
R. Sandström
ABSTRACT Cavitation is expected to be of equal importance for assessing creep damage during cyclic as during static loading conditions. However, the amount of cavitation data is much more limited in the former case. In particular, two features have been missing: basic models for hysteresis loops and for the formation of cavities during cyclic loading. In this paper, such models are presented and compared with published data for LCF of 1Cr0.5Mo steel. To study the role of the creep–fatigue interaction, the influence of pre-creep as well as LCF cycles with and without hold times were included. Hysteresis loops under these conditions could be well reproduced. A model for nucleation of cavities during creep is adapted to cyclic loading. The total creep strain determined with the help of the loop model could be used to predict the number of cavities during the different LCF loops in an acceptable way.
空化对于评估循环载荷和静态载荷条件下的蠕变损伤同样重要。然而,在前一种情况下,空化数据的数量要有限得多。特别是缺少两个特征:滞回环的基本模型和循环加载过程中空洞形成的基本模型。本文提出了这些模型,并与已发表的1Cr0.5Mo钢LCF数据进行了比较。为了研究蠕变-疲劳相互作用的作用,考虑了预蠕变以及有和没有保持时间的LCF循环的影响。在这些条件下可以很好地再现迟滞回线。蠕变过程中空洞成核的模型适用于循环加载。利用环模型确定的总蠕变应变可以较好地预测不同环段的空腔数。
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引用次数: 1
Introduction to MIMA-2 conference special issue MIMA-2会议特刊简介
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-04 DOI: 10.1080/09603409.2023.2188679
S. Holdsworth
In addition, four additional presentations were made in a final Plenary Session (Session 6). Following a Rapporteur overview summary of the MIMA-2 conference proceedings, the MHT MIMA-2 Special Issue contains 7 papers based on presentations made during the course of this conference. Importantly, papers originating from four of the main sessions are included [an eighth paper based on a third session presentation was published in Materials at High Temperatures, 2023, 40(1), 88-98]. For example, the first session, which was concerned with High Temperature Materials Issues, mainly (but not exclusively) covered developments associated with 9Cr-3W3Co-VNbBN (alternatively referred to as MARBN). The MARBN steel was originally developed in Japan by a group headed by Fujio Abe, who has continued to be active in studying the metallurgy of this alloy, and a number of other associated advanced martensitic steels. It was therefore appropriate that the first presentation in the first session of the conference was by Dr Abe, and that the 9Cr-3W-3CoVNbBN alloy played an integral part in the first paper in this Special Issue. In fact, Dr Abe’s paper is more generally concerned with The role of inclusions on the degradation in creep life and rupture ductility of ferritic power plant steels and, more specifically, considers the role of BN, AlN and MnS particles on degradation of the creep properties of 9 to 12%Cr martensitic steels and a 1%Cr bainitic steel at temperatures in the range 550 to 700°C. A second paper from the first session concerns Experience of P93 manifold welding under fabrication conditions, and was by de-Smet, Tang & Bok (of Siemens Energy Heat Transfer Technology). While MARBN is an ASME Code Case variant of P93 (or 9Cr-3W-3Co), the presented evidence indicates that further optimisation of the heat treatment and welding procedures are required in order to attain the required impact toughness properties for weldments of the more generic grade of this steel. The second session was concerned with Plant Life Assessment, with the contribution of Professor Nonaka (of Tohoku University) from the Plenary Session representing the Japanese perspective on this topic. Entitled Activities to advance residual life evaluation techniques for highly aged power plant, Professor Nonaka’s paper concerns the wide ranging activities of a Japanese Materials Sciences Society Working Group and recent developments in techniques being adopted for the life assessment of very old power generation units. Two papers based on presentations from the third session (Plant Inspection and Maintenance) are included. The first by Pascal Decoussemaeker (of GE Power, Switzerland) is concerned with Risk-based life management for steam turbines and generators, and considers the necessary important details of an asset management program to ensure reliable operation over the commercial life of, in particular, steam power plant. The third session presentation of Adam Wojcik (Matelect, UK) et
此外,在最后一次全体会议(第6届会议)上还作了四次报告。在对MIMA-2会议记录进行报告员概述总结之后,MHT MIMA-2特刊包含了7篇基于本次会议期间所作报告的论文。重要的是,来自四个主要会议的论文被包括在内[基于第三次会议演讲的第八篇论文发表在高温材料,2023,40(1),88-98]。例如,第一届会议关注的是高温材料问题,主要(但不完全)涵盖了与9Cr-3W3Co-VNbBN(也称为MARBN)相关的发展。MARBN钢最初是由日本的一个由Abe Fujio领导的小组开发的,他一直积极研究这种合金的冶金,以及其他一些相关的先进马氏体钢。因此,由Abe博士在会议第一届会议上的第一次介绍是适当的,9Cr-3W-3CoVNbBN合金在本期特刊的第一篇论文中发挥了不可或缺的作用。事实上,Abe博士的论文更广泛地关注了夹杂物在铁素体电厂钢蠕变寿命和断裂延展性退化中的作用,更具体地说,考虑了BN、AlN和MnS颗粒在550至700°C温度范围内对9至12%Cr马氏体钢和1%Cr贝氏体钢蠕变性能退化的作用。第一届会议的第二篇论文是关于在制造条件下P93管汇焊接的经验,由de-Smet, Tang和Bok(西门子能源传热技术)撰写。虽然MARBN是P93(或9Cr-3W-3Co)的ASME规范案例变体,但现有证据表明,为了获得更通用等级的这种钢的焊接所需的冲击韧性,需要进一步优化热处理和焊接工艺。第二届会议的主题是植物生命评估,全体会议上野中教授(日本东北大学)的发言代表了日本对这一主题的看法。野中教授的论文题为“推进高老化电厂剩余寿命评估技术的活动”,涉及日本材料科学学会工作组的广泛活动以及用于非常老的发电机组寿命评估的技术的最新发展。本文收录了第三届会议(设备检查和维护)的两篇论文。第一个是Pascal Decoussemaeker(来自瑞士通用电气电力公司),他关注的是汽轮机和发电机基于风险的寿命管理,并考虑了资产管理计划的必要重要细节,以确保在商业寿命期间(特别是蒸汽发电厂)的可靠运行。Adam Wojcik (Matelect, UK)等人在第三次会议上介绍了影响使用电位降(EPD)进行蠕变寿命监测的因素。50多年来,直流(DC)和交流(AC)型电势降仪器已广泛用于实验室和工厂中各种工程材料的亚临界裂纹扩展识别和监测。Wojcik等人的论文中所描述的工作的新颖之处在于,他们成功地开发了一种结合直流和交流EPD仪器的装置,可以提前预警电厂部件蠕变损伤的演变。该研究是etd主导的行业赞助项目的一部分。
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引用次数: 0
Rapporteur overview summary of the 2nd on-line MIMA international conference concerning high temperature plant: materials, inspection, monitoring & assessment 第二届在线MIMA高温设备国际会议:材料、检测、监测和评估报告概述总结
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-04 DOI: 10.1080/09603409.2023.2188681
Dj Allen, K. Asvergren, S. Holdsworth, S. Huysmans, S. Lockyer, D. Robertson, A. Shibli, R. Skelton, A. Tonti, R. Vanstone, K. Yagi
Anodamine-based
Anodamine-based
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引用次数: 0
Environmentally assisted cracking of a single crystal nickel-based superalloy 一种单晶镍基高温合金的环境辅助开裂
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-03-03 DOI: 10.1080/09603409.2023.2182587
K. Dawson, F. Duarte-Martinez, S. Gray, J. Nicholls, G. Gibson, J. Leggett, G. Tatlock
ABSTRACT Single crystal material, of CMSX-4® alloy composition, was cast and secondary orientation was controlled at the machining stage, to produce c-ring cross-section tubes with known crystallographic orientations. The c-ring tubes were coated with NaCl before being subject to loading up to 700MPa and heated for durations of up to 2 hrs at 550°C in flowing environments containing air and SO2. No cracking was observed in short term tests that were run in the absence of either NaCl, or SO2, indicating a symbiotic interaction is required to initiate cracking. Experiments confirm the presence of oxygen, chlorine and sulphur at the crack tips, formed along {001} crystallographic planes, however, they were distributed discretely, with several oxide and sulphide phases observed. In this work, we image, analyse and identify the phases formed during the cracking and corrosion of CMSX-4® superalloy and hypothesise on the complex chemical interactions that take place during crack initiation.
摘要:采用CMSX-4®合金成分的单晶材料浇铸,在加工阶段控制二次取向,制备出具有已知晶体取向的c形环截面管。C环管在承受高达700MPa的载荷之前涂上NaCl,并在含有空气和SO2的流动环境中,在550℃下加热长达2小时。在没有NaCl或SO2的情况下进行的短期试验中没有观察到裂缝,这表明需要共生相互作用来启动裂缝。实验证实,裂纹尖端沿{001}晶面存在氧、氯和硫,但它们是分散分布的,观察到几种氧化物和硫化物相。在这项工作中,我们对CMSX-4®高温合金在开裂和腐蚀过程中形成的相进行了成像、分析和识别,并对裂纹萌生过程中发生的复杂化学相互作用进行了假设。
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引用次数: 0
Oxidation of SS304 and SS316 and the formation of diffusionally isolated regions leading to localised premature breakaway oxidation SS304和SS316的氧化和扩散孤立区域的形成导致局部过早分离氧化
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-25 DOI: 10.1080/09603409.2023.2177938
M. Taylor, J. Husband
ABSTRACT The results are presented on the oxidation behaviour of two chromia-forming steels, over the temperature range 800°C to 900°C, regions of premature localised breakaway oxidation were observed. SiO2 formation along emergent grain boundaries encapsulated smaller grains, acting as diffusion barriers to the replenishment of chromium from deeper in the alloy. Rapid depletion of chromium from these isolated grains continued with increasing time until the concentration was insufficient to maintain a protective Cr2O3 resulting in the localised chemical failure and formation of breakaway oxides. A finite difference model was used to demonstrate the effect of SiO2 formation. It was also found that the low concentration of silicon restricted the encapsulation process to only the smaller grains at the surface and protective oxidation was re-established underneath at the alloy surface. The predicted lifetime of components with wall thicknesses of 2 mm was calculated to be in excess of 30 years.
本文研究了两种铬成形钢在800 ~ 900℃温度范围内的氧化行为,观察到过早局部分离氧化区域。沿着晶界形成的SiO2包裹了较小的晶粒,作为扩散屏障,阻止了铬从合金深处补充。随着时间的增加,铬从这些分离的颗粒中迅速耗竭,直到浓度不足以维持保护性的Cr2O3,导致局部化学失效和分离氧化物的形成。采用有限差分模型分析了SiO2地层的影响。同时发现,低浓度的硅限制了包封过程仅局限于表面较小的晶粒,并在合金表面下重新建立了保护性氧化。计算结果表明,壁厚为2mm的部件的预测寿命超过30年。
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引用次数: 1
A review of factors affecting the use of Electrical Potential Drop (EPD) for creep life monitoring 影响电势降(EPD)用于蠕变寿命监测的因素综述
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2175563
Adam Wojcik, Matthew Waitt, Alberto S. Santos, A. Shibli
ABSTRACT To help determine remaining lifetime of pressure vessels suffering creep, the authors have previously developed a method and presented promising results using a combination of AC and DC electrical potential drop (EPD) on-line monitoring, detecting both final cracking as well as incipient creep damage. The latter was tentatively ascribed to the development of cavitation damage, but recent modelling and separate off-line measurements have shown that cavitation is unlikely to provide enough of a change in electrical properties to explain all of the variations previously observed. Here we gather the results obtained to date, and review their likely relationships in an attempt to obtain a greater insight into the mechanisms at play. Whilst changes in both on-line and off-line EPD are largely in accord, the belief now is that the changes seen cannot be fully explained by cavitation development and that EPD is responding to other creep induced phenomena as well.
为了帮助确定承受蠕变的压力容器的剩余寿命,作者之前开发了一种方法,并展示了一种令人满意的结果,该方法使用交流和直流电位降(EPD)在线监测相结合,检测最终开裂和早期蠕变损伤。后者暂时归因于空化损伤的发展,但最近的建模和单独的离线测量表明,空化不太可能提供足够的电性能变化来解释之前观察到的所有变化。在这里,我们收集了迄今为止获得的结果,并回顾了它们之间可能的关系,试图更深入地了解起作用的机制。虽然在线和离线环境下的变化基本一致,但现在的观点是,所看到的变化不能完全用空化发展来解释,而且环境保护也对其他蠕变现象做出了反应。
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引用次数: 1
Activities to advance residual life evaluation techniques for highly aged power boiler materials 推进高老化动力锅炉材料剩余寿命评估技术的活动
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2181569
I. Nonaka
ABSTRACT In Japan, national guidelines of residual life evaluation for aged thermal power equipment were formulated in 1999. Several issues had recently come to light with the increase in ageing systems, including the emergence of unexpected mode of creep damage, the verification of practical applicability of the damage calibration curve generated in the laboratory, how to deal with creep-fatigue damage due to increased numbers of plant starts and stops, occurrence of plastic deformation in the accelerated creep test and the need for the creep damage monitoring method during plant operation. The Working Group to Advance Residual Life Evaluation Techniques was established in 2011 within the Society of Materials Science, Japan, to identify issues and discuss improvement measures. This paper provides an overview of the results of the working group activities.
日本于1999年制定了《老旧火电设备剩余寿命评估国家指南》。随着老化系统的增加,近年来出现了一些问题,包括意外蠕变损伤模式的出现,实验室生成的损伤校准曲线的实用性验证,如何处理由于工厂启动和停止次数增加而引起的蠕变疲劳损伤,加速蠕变试验中塑性变形的发生以及工厂运行过程中蠕变损伤监测方法的必要性。日本材料科学学会于2011年成立了推进剩余寿命评估技术工作组,以确定问题并讨论改进措施。本文概述了工作组活动的结果。
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引用次数: 0
Risk-based asset life management for steam turbines and generators 汽轮机和发电机基于风险的资产寿命管理
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-22 DOI: 10.1080/09603409.2023.2175154
P. Decoussemaeker, S. Vittal, Shayan I Ahmed
ABSTRACT To ensure a good return on investment, it is important for power plant operators to set up an asset management program that will ensure reliable operation over the commercial life of the plant. General Electric (GE) has been applying a variety of asset management technologies to improve power plant life and performance for our customers. These methods consider various inputs including equipment design knowledge; asset condition assessed from real-time monitoring and inspection data; and lessons learned from repairing, operating and maintaining thousands of assets globally. In this paper, a subset of that information is applied to develop a methodology to perform risk-based health and life assessments for steam turbines and generators. The method has been used on several steam power plants around the world, to help operators of ageing steam plants make the right decisions related to end-of-life management or life extension.
为了确保良好的投资回报,发电厂运营商必须建立一个资产管理计划,以确保电厂在商业寿命期间的可靠运行。通用电气(GE)一直在应用各种资产管理技术,为客户改善电厂的寿命和性能。这些方法考虑各种输入,包括设备设计知识;根据实时监测和检查数据评估资产状况;以及从维修、运营和维护全球数千项资产中吸取的经验教训。在本文中,该信息的一个子集应用于开发一种方法,以执行基于风险的健康和寿命评估的蒸汽轮机和发电机。该方法已在世界各地的几个蒸汽电厂中使用,以帮助老化蒸汽电厂的运营商做出与寿命终止管理或寿命延长有关的正确决策。
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引用次数: 0
Role of inclusions on degradation in creep life and rupture ductility of ferritic power plant steels 夹杂物对铁素体电厂钢蠕变寿命和断裂延展性退化的影响
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-21 DOI: 10.1080/09603409.2023.2175562
F. Abe
ABSTRACT The role of BN, AlN and MnS particles on the degradation in creep life and rupture ductility has been investigated for 9 to 12Cr martensitic steels and 1Cr bainitic steel mainly at 550 to 650 oC. The BN particles form in Gr.92 and Gr.122 during normalising at around 1100 oC. The BN particles have nothing to do with the degradation in creep life. The AlN particles precipitate in the high-Al heats of 12Cr-1Mo-1 W-0.3 V steel during creep, reducing dissolved nitrogen and fine nitrides beneficial for the creep strength and degrading the creep life. The MnS particles have nothing to do with the degradation in creep life of 1Cr-1Mo-0.25 V steel. The BN, AlN and MnS particles are responsible for the degradation in reduction of area of the steels by accelerating the formation of creep voids at interfaces between the particles and alloy matrix.
研究了BN、AlN和MnS颗粒对9 ~ 12Cr马氏体钢和1Cr贝氏体钢在550 ~ 650℃时蠕变寿命和断裂延性退化的影响。在1100℃左右的正火过程中,BN颗粒在Gr.92和Gr.122中形成。BN颗粒与蠕变寿命的退化无关。在12Cr-1Mo-1 W-0.3 V钢蠕变过程中,AlN颗粒在高al热中析出,使溶解氮和细氮化物减少,有利于蠕变强度的提高,降低了蠕变寿命。MnS颗粒与1Cr-1Mo-0.25 V钢蠕变寿命的降低无关。BN、AlN和MnS颗粒通过加速颗粒与合金基体界面处蠕变空洞的形成而导致钢的还原率下降。
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引用次数: 0
Effect of Cr on the oxidation behaviour of polycrystalline nickel based superalloys Cr对多晶镍基高温合金氧化行为的影响
IF 1.3 4区 材料科学 Q2 Materials Science Pub Date : 2023-02-21 DOI: 10.1080/09603409.2023.2177939
Caixia Xia, Xiangyu Liu, Zaiwang Huang
ABSTRACT Isothermal oxidation behaviour of two nickel base superalloys with different Cr contents was investigated in the temperature range of 700–800 °C. Weight–change curves show that weight loss increases with increasing temperature and a relatively lower Cr ratio corresponds to slow weight gain rate. Microscopic observations uncover that oxidation penetration attacks the alloys primarily along grain boundary especially for the lower-Cr alloy, and the penetration depth is strongly dependent on the oxidation temperature. The underlying oxidation mechanisms of the two alloys are explained using energy-dispersive x-ray spectroscopy and X-ray photoelectron spectroscopy.
研究了两种不同Cr含量镍基高温合金在700 ~ 800℃温度范围内的等温氧化行为。体重变化曲线表明,随着温度的升高,体重减轻幅度增大,相对较低的Cr比对应的体重增加速率较慢。显微观察发现,氧化渗透主要沿晶界进行,特别是低铬合金,渗透深度与氧化温度密切相关。利用能量色散x射线能谱和x射线光电子能谱分析了两种合金的氧化机理。
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引用次数: 0
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Materials at High Temperatures
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