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Influence of wheelset structural flexibility on dynamic properties of a wide-gauge six-axle heavy-haul locomotive 轮对结构柔性对宽轨六轴重载机车动力学性能的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-20 DOI: 10.21595/jve.2023.23353
Xiaojuan Sun, Shijie Liu, Hongliang Sun, Xingren Li, Yu Wang
Wheelset structural flexibility, that is the elastic deformation of the wheelset as a structure, has an important influence on the dynamic properties of railway locomotive vehicles at medium and high frequencies. Based on the practical structural parameters, this paper proposes a multi-degree of freedom rigid-flexible coupling dynamic model of a wide-gauge freight electric locomotive with C0-C0 bogies with an axle suspension driving system. The wheelset with the interference-fit large gear is made flexible using the finite element method, and then the rigid-flexible coupling vehicle model with elastic wheelsets is established in the software SIMPACK 2020. A short-wave irregularity superposed on the American fifth-grade track irregularity is used as the track excitation to study the performance at higher frequencies. From the modal analysis of the vehicle, it is obtained that the lowest frequency at which the elastic deformation of the wheelset occurs is 24.631 Hz. The lateral vibration responses of the vehicle with elastic wheelsets are reduced mainly in the frequency range of 30-150 Hz. There are two resonances in the lateral vibration responses at the mode frequencies of the vehicle over 50 Hz, which are close to the wheelset’s first mode frequency. Taking the ГОСТ standard of wide-gauge countries as the main reference, simulations are separately taken in straight-line and curved-line cases. Results show that the wheelset structural flexibility mainly influences the vehicle lateral stability and safety.
轮对结构柔性,即轮对作为一种结构的弹性变形,对铁路机车车辆在中高频工况下的动力性能有重要影响。基于实际结构参数,提出了一种具有轴悬传动系统的C0-C0转向架的宽轨货运电力机车多自由度刚柔耦合动力学模型。采用有限元法对具有过盈配合大齿轮的轮对进行柔化处理,然后在SIMPACK 2020软件中建立具有弹性轮对的刚柔耦合车辆模型。利用叠加在美国5级轨道不规则上的短波不规则作为轨道激励,研究了高频下的性能。通过对车辆的模态分析,得到轮对发生弹性变形的最低频率为24.631 Hz。弹性轮对车辆的横向振动响应主要在30 ~ 150hz频率范围内减小。车辆在50 Hz以上模态频率下的横向振动响应中存在两个共振,它们接近轮对的第一模态频率。以宽轨国家ГОСТ标准为主要参考,分别对直线和曲线情况进行了模拟。结果表明,轮对结构的柔性主要影响车辆的横向稳定性和安全性。
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引用次数: 0
Turbo generator vibration source identification based on operational transfer path analysis technology 基于运行传递路径分析技术的汽轮发电机振动源识别
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-20 DOI: 10.21595/jve.2023.23265
Wei Yan, Shouping Zhong, Huazhong Li, Jun Chen, Jian-jun Yang
Unstable vibrations in rotating machinery can stem from various causes, making it challenging to determine their origins. This research introduces the operational transfer path analysis method (OTPA) as a means to identify the causes of turbo generator vibrations. The model takes operational parameters, such as power and current, as input, and the vibration amplitude as output, to establish the source analysis model. To address the ill-conditioned input matrix, the singular value decomposition method is employed. By solving the transmissibility matrix and analyzing parameter contributions, the primary factors influencing vibration are identified. This method is applied to analyze the vibration sources in a 660 MW turbine generator unit. The generator experienced unstable vibration of unknown origin for a certain period. Operational transfer path analysis revealed that hydrogen pressure, hydrogen temperature, and bearing temperature significantly impacted the vibrations. Thermal imbalances and shaft misalignment in the generator rotor were inferred as the likely causes. Through adjustments to hydrogen pressure and temperature, the generator vibration was controlled until the next overhaul. Subsequent maintenance revealed partial blockage of the hydrogen ventilation holes, leading to rotor thermal imbalances. The feasibility of this method was confirmed. The objective of this study is to present an effective data-driven model for identifying the main influential parameters among numerous variables. This model can be applied to intelligent fault diagnosis in power generation units.
旋转机械中的不稳定振动可能源于各种原因,因此很难确定其来源。本研究介绍了运行传递路径分析方法(OTPA),作为识别汽轮发电机振动原因的一种方法。该模型以功率、电流等运行参数为输入,以振幅为输出,建立了震源分析模型。针对病态输入矩阵,采用奇异值分解方法。通过求解传递矩阵和分析参数贡献,确定了影响振动的主要因素。将该方法应用于660MW汽轮发电机组的振动源分析。发电机在一段时间内经历了未知原因的不稳定振动。运行传递路径分析表明,氢气压力、氢气温度和轴承温度对振动有显著影响。发电机转子中的热不平衡和轴错位被推断为可能的原因。通过调整氢气压力和温度,发电机振动得到控制,直到下一次大修。随后的维护显示氢气通风孔部分堵塞,导致转子热不平衡。证实了该方法的可行性。本研究的目的是提出一个有效的数据驱动模型,用于识别众多变量中的主要影响参数。该模型可应用于发电机组的智能故障诊断。
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引用次数: 0
Research on high-speed railway vehicle emergency braking control based on rail surface foreign matter identification 基于轨面异物识别的高速铁路车辆紧急制动控制研究
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23426
Weihua Wang, Yaodong Zheng, Yuanjing Chen
In order to improve the operation stability of high-speed railway vehicles, an emergency braking control method for high-speed railway vehicles based on the identification of foreign matters on the track surface is proposed. The dynamic frame scanning method is used to build the image acquisition of abnormal objects on the high-speed rail track surface, and the visual sensor and vibration sensor are used to identify and process the features of foreign objects on the high-speed rail track surface. According to the abnormal feature extraction results, the command signal in case of foreign objects is transmitted to the terminal command library of the braking control system. According to the transfer switch of the emergency braking system to display the main emergency disposal output states such as the train emergency disposal information reception, emergency disposal level, emergency disposal type and other information, the joint control method of contact pressure distribution and non-uniform heat flux is adopted, and the joint control method of control system, drive system, disc friction system and signal acquisition system is adopted. The emergency braking control module is established to realize the emergency braking control of high-speed railway vehicles according to the feature recognition results of foreign matters on the rail surface. The test results show that the control module is less affected by the vehicle wheelbase characteristics, track structure characteristics and other factors when using this method for high-speed railway vehicle emergency braking control, and has a strong ability to identify the characteristics of foreign matters on the track surface, which improves the stability and real-time performance of emergency braking.
为了提高高速铁路车辆的运行稳定性,提出了一种基于轨道表面异物识别的高速铁路车辆紧急制动控制方法。采用动态帧扫描法建立高铁轨道表面异常物体的图像采集,采用视觉传感器和振动传感器对高铁轨道面上异物的特征进行识别和处理。根据异常特征提取结果,将异物情况下的命令信号发送到制动控制系统的终端命令库。根据紧急制动系统的转换开关,显示列车应急处置信息接收、应急处置级别、应急处置类型等主要应急处置输出状态,采用接触压力分布和不均匀热流的联合控制方式,控制系统联合控制方式,采用驱动系统、盘式摩擦系统和信号采集系统。建立紧急制动控制模块,根据轨面异物的特征识别结果,实现高速铁路车辆的紧急制动控制。测试结果表明,采用该方法进行高速铁路车辆紧急制动控制时,控制模块受车辆轴距特性、轨道结构特性等因素的影响较小,对轨道表面异物的特征识别能力较强,提高了紧急制动的稳定性和实时性。
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引用次数: 0
Review of shock wave pressure reconstruction methods in explosion field 爆炸现场冲击波压力重建方法综述
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23310
Liangquan Wang, D. Kong, F. Shang
Explosion shock wave pressure is one of the main damage parameters produced in the process of ammunition explosion, and it is also an important technical index to evaluate the damage power of ammunition. However, in the actual testing process, only a limited amount of shockwave pressure data at specific measuring points can be obtained, which cannot accurately reflect the distribution laws of the shockwave pressure propagation after the ammunition explosion. Therefore, it is particularly important to conduct reconstruction of the shockwave pressure field distribution laws based on limited measuring point data. This paper reviews the research work and related achievements obtained by researchers at home and abroad on the reconstruction of shockwave pressure distribution laws in explosion fields. The paper also elucidates the relevant application of computer tomography imaging techniques, shockwave propagation attenuation model reconstruction, and various interpolation algorithms in the reconstruction process of the shockwave pressure field. Given the current research situation both domestically and internationally, we have pinpointed the major issues that still exist in the current stage of research and proposed the key areas of focus that need attention in future research.
爆炸冲击波压力是弹药爆炸过程中产生的主要毁伤参数之一,也是评价弹药毁伤威力的重要技术指标。但在实际测试过程中,只能获得有限数量的特定测点的冲击波压力数据,无法准确反映弹药爆炸后冲击波压力传播的分布规律。因此,基于有限的测点数据重建冲击波压力场分布规律就显得尤为重要。本文综述了国内外研究人员在爆炸场冲击波压力分布规律重建方面的研究工作和取得的相关成果。本文还阐述了计算机断层成像技术、冲击波传播衰减模型重建以及各种插值算法在冲击波压力场重建过程中的相关应用。结合国内外研究现状,我们明确了现阶段研究中仍存在的主要问题,并提出了今后研究中需要关注的重点领域。
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引用次数: 0
Influence of wheel web structure on the tight-curve short-pitch corrugation of metro 轮腹板结构对地铁紧曲线短节距波纹的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23411
Tiancheng Tang, Bowen Wu, Wen Wang, Jiabao Pan, Yan Hu, Rui Xu, Dongdong Ye, Wei Yan
Short-pitch corrugation is a common phenomenon that occurs on tight-curve rails in metro systems. However, the contributing factors of this problem are still not fully understood, and effective control measures have yet to be developed. In this study, we investigated the contributing factors of short-pitch corrugation on tight-curve rails in metro systems using the complex eigenvalue analysis method according to the theory of friction-induced vibration. We also explored control measures for short-pitch corrugation from the perspective of optimizing the wheel web structure. Our results indicate that friction-induced vibration is the primary contributing factor to short-pitch corrugation in the wheel-rail system. The shape of the web structure significantly affects rail corrugation, and compared to the straight web structure, unstable vibrations are more pronounced in the S-shape web structure. In contrast, the bow web structure can significantly improve the system stability of the wheel-rail interaction, and the greater the web curvature, the better the inhibitory effect. The wheel deformation under contact force varies with the web curvature, and when the axial deformation of the wheel extends toward the inner rail, the wheel-rail system no longer exhibits unstable vibrations. Conversely, when the axial deformation of the wheel extends toward the outer rail, the greater the deformation, the greater the instability of the wheel-rail system.
短节距波纹是地铁窄曲线轨道的常见现象。然而,造成这一问题的因素仍未完全了解,有效的控制措施尚未制定。本文基于摩擦振动理论,采用复特征值分析方法,对地铁窄曲线轨道短节距波纹的影响因素进行了研究。并从优化轮腹板结构的角度探讨了短节距波纹的控制措施。结果表明,摩擦振动是轮轨系统产生短节距波纹的主要原因。腹板结构的形状对钢轨波纹有显著影响,与直腹板结构相比,s形腹板结构的不稳定振动更为明显。弓形腹板结构能显著改善轮轨相互作用的系统稳定性,且腹板曲率越大,抑制效果越好。车轮在接触力作用下的变形随腹板曲率的变化而变化,当车轮轴向变形向内轨方向延伸时,轮轨系统不再出现不稳定振动。反之,当车轮轴向变形向外轨延伸时,变形越大,轮轨系统的不稳定性越大。
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引用次数: 0
Intelligent CNC control with improved adaptive thermal error compensation model 改进自适应热误差补偿模型的智能数控控制
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23205
Hui Shen, Liu Yang
The thermal errors (TE) of computer numerical control (CNC) in workshop production seriously reduces the productivity. Therefore, to improve the productivity of CNC and enhance production intelligence, an improved adaptive TE compensation model (TECM) is proposed. The model is based on an online temperature measurement system (OTMS), which improves the adaptive learning rate of back-propagation neural network (BPNN) for temperature prediction. Finally, the correlation value between temperature changes and TEs is used for thermal error compensation. The performance verification of the model shows that the proposed OTMS can achieve effective temperature acquisition and processing, and the prediction ability of the improved BPNN is significantly higher than that of other prediction algorithms. Finally, it is found in the test that the improved adaptive TECM can reduce the contour error of workpiece machining to within 0.02×10-3 mm, the machining accuracy of CNC is significantly improved. The above results show that using the improved adaptive TECM can promote the intelligent development of CNC and improve their machining accuracy, which is of great significance to the development of workshop manufacturing.
在车间生产中,计算机数控系统的热误差严重降低了生产效率。为此,提出了一种改进的自适应TE补偿模型(TECM),以提高数控加工的生产率和生产智能化。该模型基于在线测温系统(OTMS),提高了反向传播神经网络(BPNN)温度预测的自适应学习率。最后,利用温度变化与TEs的相关值进行热误差补偿。对模型的性能验证表明,提出的OTMS能够实现有效的温度采集和处理,改进的BPNN的预测能力明显高于其他预测算法。最后,在试验中发现,改进后的自适应TECM可将工件加工的轮廓误差减小到0.02×10-3 mm以内,CNC的加工精度显著提高。以上结果表明,采用改进的自适应TECM可以促进数控系统的智能化发展,提高其加工精度,对车间制造的发展具有重要意义。
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引用次数: 0
Six-DOF modular robotic arm bearing chatter suppression algorithm 六自由度模块化机械臂轴承颤振抑制算法
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23313
Man Zheng, Jun Jin
Robotic arms are frequently utilized in contemporary industrial production since they offer great qualities like high precision and low mass. How to minimize robotic arm tremors in order to maximize their control effect has emerged as one of the most critical issues to be resolved with the continued development of industrial intelligence. The study uses a combination of PID control and an artificial fish swarm technique to optimize the parameters and confirm the simulation control effect based on the kinematic analysis of a six-degree-of-freedom (Six-DOF) modular robotic arm. The findings demonstrated that the suggested fusion approach converges to zero in 80 iterations and has a recall of 0.893 and 0.785 at an accuracy of 0.8 and 0.9, respectively. The robotic arm control system’s average control effect is 42.96 %, which is a respectable control performance. In the second and third studies, the fusion approach stabilized actuator end tremor suppression after 0.01 s and 0.0001 s, respectively. It shows that the technique can effectively suppress robotic arm bearing tremor and has high flexibility for robotic arm tremor suppression, which offers trustworthy technological support for improving the motion control system of industrial robots.
机器人手臂具有高精度、低质量等优点,在当代工业生产中经常被使用。随着工业智能的不断发展,如何最大限度地减少机器人手臂的抖动,以最大限度地提高其控制效果,已成为需要解决的最关键问题之一。本研究采用PID控制和人工鱼群技术相结合的方法,在对六自由度模块化机械臂进行运动学分析的基础上,对参数进行了优化,并验证了仿真控制效果。研究结果表明,所提出的融合方法在80次迭代中收敛为零,召回率分别为0.893和0.785,准确度分别为0.8和0.9。机器人手臂控制系统的平均控制效果为42.96%,是一个可观的控制性能。在第二项和第三项研究中,融合方法分别在0.01 s和0.0001 s后稳定了致动器端震颤抑制。结果表明,该技术能够有效抑制机械臂轴承抖动,具有很高的灵活性,为改进工业机器人运动控制系统提供了可靠的技术支持。
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引用次数: 0
Fault diagnosis of rolling bearing based on cross-domain divergence alignment and intra-domain distribution alienation 基于跨域发散对准和域内分布异化的滚动轴承故障诊断
Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.21595/jve.2023.23210
Shubiao Zhao, Guangbin Wang, Xuejun Li, Jinhua Chen, Lingli Jiang
When the current transfer learning algorithm is applied to the field of bearing fault diagnosis under different working conditions, it only focuses on reducing the cross-domain distance or the distribution difference within the domain, and does not consider the domain tilt. When the fault samples are scarce, the degradation of recognition ability is more obvious. A fault diagnosis method for rolling bearings based on cross-domain divergence alignment and intra-domain distribution alienation (CDDA-IDDA) is proposed. Firstly, aiming at the cross-domain tilt in the domain data space of variable working conditions, the overall divergence matrix of source domain and target domain is constructed, and the cross-domain divergence alignment is carried out. Then, aiming at the overlapping phenomenon of categories in the domain, based on the distribution adaptation weighted conditional distribution, the spatial distribution of different categories in the same domain is further alienated. Finally, the regularization term is introduced under the framework of structural risk minimization. On the basis of fully retaining the internal structure of the data, a multi-classifier with strong transfer ability is obtained by iteration. Experiments show that the proposed method is better than some mainstream transfer learning algorithms in multi-fault, multi-degree recognition and compound fault diagnosis. In addition, the proposed method still has high diagnostic accuracy when there are few labeled training samples. When the ratio of labeled source domain samples to unlabeled target domain is 1:50 (16 labeled data), the average accuracy of the transfer task reaches 97.78 %.
目前的迁移学习算法在应用于不同工况下的轴承故障诊断领域时,只关注减少跨域距离或域内分布差异,而没有考虑域倾斜。当故障样本较少时,识别能力的退化更为明显。提出了一种基于跨域发散对齐和域内分布异化(CDDA-IDDA)的滚动轴承故障诊断方法。首先,针对变工况域数据空间中的跨域倾斜问题,构建源域和目标域的总体发散矩阵,进行跨域发散对齐;然后,针对领域内类别重叠现象,基于分布自适应加权条件分布,进一步疏离同一领域内不同类别的空间分布;最后,在结构风险最小化的框架下引入正则化项。在充分保留数据内部结构的基础上,通过迭代得到具有较强传递能力的多分类器。实验表明,该方法在多故障、多程度识别和复合故障诊断等方面优于主流迁移学习算法。此外,在标记训练样本较少的情况下,该方法仍具有较高的诊断准确率。当标记的源域样本与未标记的目标域样本的比例为1:50(16个标记数据)时,传输任务的平均准确率达到97.78%。
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引用次数: 0
Influence of pivot support stiffness on dynamic characteristics of vertical rotor system 枢轴支承刚度对垂直转子系统动态特性的影响
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-08 DOI: 10.21595/jve.2023.23136
Qirui Liu, Changliang Tang, Ting-Ying Wu, Yujie Bai
The pivot-jewel bearing pair is the only dynamic and static contact component of the flexible vertical rotor system, and its support stiffness directly affects the dynamic response of the rotor system. A non-linear dynamic model of the vertical rotor system is established, and the effect of different elastic pivot stiffnesses on the dynamic behavior of the rotor system is investigated in combination with experiments. The results show that with the increase of rotational speed, the system has the dynamic characteristics of alternating period 1 and quasi period, and when the speed reaches 550 r/s, 1/3 times low frequency whirl occurs and when the speed rises to 675 r/s, the low frequency amplitude is higher than the rotational frequency amplitude. With the increase of the elastic pivot stiffness, the amplitude of the low frequency whirl at the lower end of the rotor decreases continuously but the proportion of the “width” gradually increases. The rotational speed corresponding to the large amplitude quasi periodic motion of the rotor is delayed from 550 r/s to 650 r/s. The research results can provide a theoretical basis for the optimal design of the bearing subsystem of the vertical rotor system.
枢轴宝石轴承副是柔性垂直转子系统中唯一的动静态接触部件,其支承刚度直接影响转子系统的动态响应。建立了垂直转子系统的非线性动力学模型,并结合实验研究了不同弹性枢轴刚度对转子系统动力学行为的影响。结果表明,随着转速的增加,系统具有周期1和准周期交替的动态特性,当转速达到550r/s时,系统发生1/3次低频涡动,当转速升至675r/s时系统低频振幅大于转速振幅。随着弹性枢轴刚度的增加,转子下端低频涡动的振幅不断减小,但“宽度”的比例逐渐增大。与转子的大振幅准周期运动相对应的转速从550r/s延迟到650r/s。研究结果可为立式转子系统轴承子系统的优化设计提供理论依据。
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引用次数: 0
Trajectory planning and control algorithm of industrial robot manipulator 工业机器人的轨迹规划与控制算法
IF 1 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-08 DOI: 10.21595/jve.2023.23274
Jing Liu
As the industrial robot task becomes more complex, the difficulty of trajectory planning and tracking control of manipulator is gradually increasing. To minimize the vibration during the manipulator motion and improve the planning accuracy, the method of quintic polynomial combined with non-uniform B-spline interpolation is studied for joint space (JS) planning. The trajectory tracking system is easily affected by friction nonlinearity and parameters. So a JS trajectory tracking controller based on based on fuzzy neural network (FNN) is designed. Through simulation experiments, the curve obtained by the planning method studied is smoother and the planning error is minimum. The maximum position error is 0.09 rad, and the speed error is not more than 0.1 rad/s. The controller performance test results under different parameters show that the W^, c^, κ^ parameter in FNN can be adjusted in real time, and the value will not affect the performance of the controller. The fluctuation range of trajectory error of different joints is within ±0.2×10-5rad, which indicates that the performance of AFNNC controller studied is better. And its response time is the shortest and its robustness is better when the load changes suddenly.
随着工业机器人任务的日益复杂,机械手轨迹规划和跟踪控制的难度也逐渐增加。为了最大限度地减少机械手运动过程中的振动,提高规划精度,研究了五次多项式与非均匀B样条插值相结合的关节空间规划方法。轨迹跟踪系统容易受到摩擦非线性和参数的影响。为此,设计了一种基于模糊神经网络的JS轨迹跟踪控制器。通过仿真实验,所研究的规划方法得到的曲线更平滑,规划误差最小。最大位置误差为0.09 rad,速度误差不大于0.1 rad/s。不同参数下的控制器性能测试结果表明,FNN中的W^、c^、κ^参数可以实时调整,该值不会影响控制器的性能。不同关节的轨迹误差波动范围在±0.2×10-5rad以内,表明所研究的AFNNC控制器性能较好。当负载突然变化时,其响应时间最短,鲁棒性更好。
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引用次数: 0
期刊
Journal of Vibroengineering
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