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Effect of AVL-based time-domain analysis on torsional vibration of engine shafting 基于 AVL 的时域分析对发动机轴扭转振动的影响
IF 0.7 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-08-09 DOI: 10.21595/jve.2024.24143
Xiaojie Wang
The torsional vibration of the shaft system in hybrid car engines has a significant impact on the overall performance of the vehicle, and it is more complex in hybrid cars compared to traditional cars. Traditional methods for torsional vibration analysis of shaft systems have significant limitations and cannot handle nonlinear and transient problems. To explore the torsional vibration characteristics of hybrid vehicle shaft systems, a simplified engine shaft system torsional vibration equivalent model is innovatively constructed. In addition, a method for quickly determining the confidence level of the torsional vibration equivalent model is proposed. Additionally, the transient dynamic characteristics of a multi-body dynamics model containing a dual mass flywheel are analyzed in depth using the time-domain solver of AVL-exact PU. The results demonstrated that the simulation of 4th and 6th harmonics resonated at critical speeds of 4,195 rpm and 2,771 rpm, respectively, with angular displacement amplitudes of 0.141 deg and 0.047 deg. In fact, resonance was measured at 4,250 rpm and 3,040 rpm, with amplitudes of 0.14 deg and 0.052 deg. These two were basically consistent in key parameters. When the shaft model was started under operating conditions, the amplitudes of harmonics 1, 2, and 4 were basically consistent below 750 rpm, and there were slight differences after 750 rpm. Therefore, the AVL-based engine torsional vibration simulation model constructed has high credibility.
混合动力汽车发动机轴系的扭转振动对汽车的整体性能有重大影响,与传统汽车相比,混合动力汽车的扭转振动更为复杂。传统的轴系扭转振动分析方法有很大的局限性,无法处理非线性和瞬态问题。为了探索混合动力汽车轴系的扭转振动特性,创新性地构建了一个简化的发动机轴系扭转振动等效模型。此外,还提出了一种快速确定扭转振动等效模型置信度的方法。此外,利用 AVL-exact PU 时域求解器深入分析了包含双质量飞轮的多体动力学模型的瞬态动态特性。结果表明,模拟的第 4 次和第 6 次谐波分别在临界转速 4 195 rpm 和 2 771 rpm 时发生共振,角位移振幅分别为 0.141 deg 和 0.047 deg。这两个关键参数基本一致。在工作条件下启动轴模型时,谐波 1、2 和 4 的振幅在 750 rpm 以下基本一致,750 rpm 以后略有差异。因此,所构建的基于 AVL 的发动机扭转振动仿真模型具有很高的可信度。
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引用次数: 0
Seismic performance of beam-type covered bridge considering the superstructure – substructure interaction and bearing mechanical property 考虑上部结构-下部结构相互作用和支座力学性能的梁式有盖桥梁的抗震性能
IF 0.7 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.21595/jve.2024.24030
W. Qiu, Kehai Wang, Weizuo Guo
Modern covered bridges have attracted attention due to their multifaceted commercial functionalities, making them increasingly prevalent in construction projects throughout China. To investigate the seismic performance of the beam-type covered bridge, finite element models (FEMs) of conventional building structure, conventional bridge structure and covered bridge structure were established via OpenSEES. The effects of bearing mechanical properties on the seismic response of the whole covered bridge and impacts of lower bridge structure on the interlayer drift ratio of upper building, as well as influences of upper building structure on bearing displacement and pier displacement and stress were deeply explored by using (Incremental dynamic analysis) IDA method. Furthermore, the seismic performance of the covered bridge was evaluated under two levels of seismic hazards. Results indicate that under the seismic events may occur, the interaction between superstructure and substructure is adverse to the longitudinal seismic performance of the superstructure and wall pier of the covered bridge, but do not significantly impact the lateral seismic response of the superstructure. The existence of the superstructure notably reduces the displacement of bearings. Moreover, higher bearing stiffness lead to a more pronounced interlayer drift ratio within the superstructure of the covered bridge. The influence of bearings on the displacement and stress of wall piers is not affected by the superstructure- substructure interaction. This study involved the nonlinearity of the structure and the randomness of seismic actions and clarified the impacts of factors on the seismic response of the beam-type covered bridge. Finally, a reasonable layout of the bearings was proposed.
现代有盖桥梁因其多方面的商业功能而备受关注,在中国各地的建筑工程中越来越普遍。为研究梁式桥的抗震性能,通过 OpenSEES 建立了传统建筑结构、传统桥梁结构和盖梁结构的有限元模型。采用增量动力分析(IDA)方法,深入探讨了支座力学性能对整座盖板桥地震响应的影响、下部桥梁结构对上部建筑层间漂移率的影响、上部建筑结构对支座位移和桥墩位移及应力的影响。此外,还评估了有盖桥梁在两级地震危害下的抗震性能。结果表明,在可能发生的地震事件下,上部结构与下部结构之间的相互作用不利于盖板桥上部结构和墙墩的纵向抗震性能,但对上部结构的横向抗震响应影响不大。上部结构的存在明显降低了支座的位移。此外,较高的支座刚度会导致盖板桥上部结构内的层间漂移率更加明显。支座对墙墩位移和应力的影响不受上部结构与下部结构相互作用的影响。该研究涉及结构的非线性和地震作用的随机性,明确了各种因素对梁式有盖桥梁地震响应的影响。最后,提出了合理的支座布置方案。
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引用次数: 0
Fault diagnosis algorithm based on GADF-DFT and multi-kernel domain coordinated adaptive network 基于 GADF-DFT 和多核域协调自适应网络的故障诊断算法
IF 0.7 Q4 ENGINEERING, MECHANICAL Pub Date : 2024-07-20 DOI: 10.21595/jve.2024.23972
Caiming Yin, Shan Jiang, Wenrui Wang, Jiangshan Jin, Zhenming Wang, Bo Wu
To address the problems of low detection accuracy of rolling bearings under different loads and the difficulty of effectively identifying the lack of labelled data, a rolling bearing fault diagnosis method combining GADF-DFT image coding and Multi-kernel domain coordinated adaptation network is proposed. Firstly, the vibration signal is converted into a two-dimensional image using GADF coding technology, and then the GADF image is converted into the frequency domain using discrete Fourier transform to extract deeper feature information. Combined with the multi-source domain adaptive method, the public feature extraction module is used to initially achieve feature mining of the image; the MK-MMD algorithm of the domain-specific adaptive module reduces the difference in feature distribution between the source and target domains; and the final classification difference minimization module reduces the problems caused by the classification errors that may be generated by the different domain classifiers due to the fact that the data samples are located near the category boundaries. The test uses the Case Western Reserve University dataset and divides the dataset with different operating conditions as the source and target domains, and the test results show that the proposed model demonstrates its effectiveness in responding to the complex operating condition changes in rolling bearing fault detection in multiple operating condition migration tasks, good adaptability and robustness, and is able to achieve accurate fault diagnosis under different operating conditions.
针对不同载荷下滚动轴承检测精度低、缺乏标注数据难以有效识别等问题,提出了一种结合 GADF-DFT 图像编码和多核域协调自适应网络的滚动轴承故障诊断方法。首先,利用 GADF 编码技术将振动信号转换为二维图像,然后利用离散傅里叶变换将 GADF 图像转换为频域图像,以提取更深层次的特征信息。结合多源域自适应方法,利用公共特征提取模块初步实现图像的特征挖掘;利用特定域自适应模块的 MK-MMD 算法减少源域和目标域之间的特征分布差异;利用最终分类差异最小化模块减少不同域分类器因数据样本位于类别边界附近而可能产生的分类误差带来的问题。测试使用了凯斯西储大学的数据集,并将该数据集划分为不同工况作为源域和目标域,测试结果表明,所提出的模型在应对滚动轴承故障检测中复杂工况变化的多工况迁移任务中表现出了良好的有效性、适应性和鲁棒性,能够在不同工况下实现准确的故障诊断。
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引用次数: 0
A novel cross-domain identification method for bridge damage based on recurrence plot and convolutional neural networks 基于递归图和卷积神经网络的新型桥梁损伤跨域识别方法
IF 1 Q3 Engineering Pub Date : 2024-06-15 DOI: 10.21595/jve.2024.24202
Boju Luo, Qingyang Wei, Shuigen Hu, Emil Manoach, Tongfa Deng, Maosen Cao
The development of a bridge damage detection method relies on comprehensive dynamic responses pertaining to damage. The numerical model of a bridge can conveniently considers various damage scenarios and acquire pertinent data, while the entity of a bridge or its physical model proves challenging. Traditional methods for identifying bridge damage often struggle to effectively utilize data acquired from diverse domains, presenting a significant hurdle in addressing cross-domain issues. This study proposes a novel cross-domain damage identification method for suspension bridges using recurrence plots and convolutional neural networks. By employing parameter identification-based modal modification of numerical model, the gap between numerical model and physical models eliminated. Un-threshold multivariate recurrence plots are used for accurately characterizing dynamic responses and extracting deeper damage features. Due to the scarcity of experimental data, which limits the training of robust neural networks, a transfer learning tailored for convolutional neural networks is implemented. This strategy not only addresses the issue of small sample sizes but also significantly enhances the network's ability to identify structural damage across diverse bridge domains. The proposed damage identification method is validated using a combination of numerical simulations and physical experiments on a specific single-span suspension bridge. Results demonstrate that un-threshold multivariate recurrence plots reveal detailed internal structure and damage information. Furthermore, the utilization of improved convolutional neural networks effectively facilitates cross-domain structural damage identification, marking a significant advancement in the field of structural health monitoring.
桥梁损伤检测方法的开发依赖于与损伤相关的综合动态响应。桥梁的数值模型可以方便地考虑各种损坏情况并获取相关数据,而桥梁实体或其物理模型则具有挑战性。传统的桥梁损伤识别方法往往难以有效利用从不同领域获取的数据,这对解决跨领域问题构成了重大障碍。本研究利用递推图和卷积神经网络提出了一种新型的悬索桥跨域损伤识别方法。通过对数值模型进行基于参数识别的模态修正,消除了数值模型与物理模型之间的差距。非阈值多变量递推图用于准确描述动态响应并提取更深层次的损伤特征。由于实验数据稀缺,限制了鲁棒神经网络的训练,因此为卷积神经网络量身定制了迁移学习。这一策略不仅解决了样本量小的问题,还显著增强了网络识别不同桥域结构损伤的能力。结合数值模拟和在特定单跨悬索桥上进行的物理实验,对所提出的损伤识别方法进行了验证。结果表明,无阈值多变量递推图揭示了详细的内部结构和损伤信息。此外,利用改进的卷积神经网络有效促进了跨域结构损伤识别,标志着结构健康监测领域的重大进展。
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引用次数: 0
Seismic performance of building structures based on improved viscous damper seismic design 基于改进的粘性阻尼器抗震设计的建筑结构抗震性能
IF 1 Q3 Engineering Pub Date : 2024-06-06 DOI: 10.21595/jve.2024.23988
Yingfei Guo, Sen Wang, Shuyuan Zhang
Earthquakes have serious destructive effects on building structures, and effective seismic design is the key to building design. In order to reduce the damage of earthquakes to building structures, seismic design of buildings is based on improved viscous dampers. First, the displacement seismic design was studied and a displacement-based structural seismic model was constructed. In addition, analyzing traditional viscous dampers, an improved viscous damper is adopted based on it. Through equivalent damping expression, a displacement seismic model based on the improved viscous damper is constructed. Finally, two targets, frequent and rare earthquakes, were selected for experimental analysis. In frequent earthquake experiments, the improved viscous damper structure increased the shock absorption rate by 35.65 % compared to the no-structure design. In the shear force comparison, the maximum shear force of the improved viscous damper structure in the HB wave X direction is 2186 KN, which is the smallest shear force among the three structural designs. In a rare earthquake experiment, the maximum value of the floor shear force in the X-direction of the Humbolt bay wave of the proposed improved viscous damper structure was 8696 KN. Compared with other structures, the floor shear force was the smallest. In the comparison of floor displacements, the maximum inter-story displacement in the Humbolt bay wave Y-direction of the proposed improved viscous damper structure is 162 mm, which is the smallest inter-story displacement compared with other structures. In addition, the structure apex displacement was also compared. The structure apex displacement value of the improved viscous damper structure was lower than that of other structures and was in the slight damage range. The overall seismic effect was significantly better than other structural designs. The research content is conducive to optimizing the application effect of viscous dampers and provides technical reference for the seismic design of building structures.
地震对建筑结构具有严重的破坏作用,有效的抗震设计是建筑设计的关键。为了减少地震对建筑结构的破坏,建筑抗震设计以改进的粘性阻尼器为基础。首先,研究了位移抗震设计,构建了基于位移的结构抗震模型。此外,在分析传统粘性阻尼器的基础上,采用了改进型粘性阻尼器。通过等效阻尼表达式,构建了基于改进型粘滞阻尼器的位移地震模型。最后,选择了频发地震和罕见地震两个目标进行实验分析。在频发地震实验中,与无结构设计相比,改进型粘滞阻尼结构的减震率提高了 35.65%。在剪切力对比中,改进型粘性阻尼结构在 HB 波 X 方向的最大剪切力为 2186 KN,是三种结构设计中最小的剪切力。在一次罕见地震实验中,改进型粘滞阻尼结构在洪堡湾波 X 方向的楼板剪力最大值为 8696 KN。与其他结构相比,楼板剪力最小。在楼板位移对比中,改进型粘滞阻尼结构在洪堡湾波 Y 方向的最大层间位移为 162 mm,与其他结构相比,层间位移最小。此外,还对结构顶点位移进行了比较。改进型粘滞阻尼结构的结构顶点位移值低于其他结构,属于轻微破坏范围。整体抗震效果明显优于其他结构设计。研究内容有利于优化粘滞阻尼器的应用效果,为建筑结构抗震设计提供技术参考。
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引用次数: 0
Study on the mechanical characteristics and impact resistance improvement of substation masonry wall under flood load 洪水荷载下变电站砌体墙的力学特性和抗冲击性能改进研究
IF 1 Q3 Engineering Pub Date : 2024-06-06 DOI: 10.21595/jve.2024.24022
Liang Zhang, Han Yao, Qing Wang, Mengqi Zhai, Yue Wu, Chenyu Zhang, Kunjie Rong, Li Tian
This study examines the stress characteristics and deformation modes of masonry walls under flood loads in a 500kV substation project in Xinyang City, Henan Province. A simplified finite element model of substation masonry walls is developed in ABAQUS, considering dynamic water loads, the stress characteristics and deformation modes of masonry walls under flood loads are studied. Flood depth, water velocity, and erosion depth are selected as variables to carry out the parametric analysis of masonry enclosure walls under flood load, to investigate the dynamic response of walls under various parameters, and to examine the damage mechanism of the wall. The research findings suggest that stress levels are elevated at critical locations, such as the bottom center of the wall, the junction between the inner wall and structural column, and the connection between the foundation and structural column during flood loading. The safety of a masonry wall is significantly compromised when flood depth exceeds 0.8 m, water velocity exceeds 2.3 m/s, or erosion depth reaches 0.4 m. A proposed measure aims to enhance the performance of masonry walls by improving stress distribution and reducing stress concentrations, thereby significantly augmenting their load-bearing capacity.
本研究探讨了河南省信阳市 500kV 变电站工程中砌体墙在洪水荷载作用下的应力特性和变形模式。在 ABAQUS 中建立了变电站砌体墙的简化有限元模型,考虑了动态水荷载,研究了洪水荷载作用下砌体墙的应力特性和变形模式。选取洪水深度、水流速度和侵蚀深度作为变量,对洪水荷载下的砌体围墙进行参数分析,研究各种参数下围墙的动态响应,并探讨围墙的破坏机理。研究结果表明,在洪水荷载作用下,墙体底部中心、内墙与结构柱交界处、基础与结构柱连接处等关键位置的应力水平会升高。当洪水深度超过 0.8 米、水流速度超过 2.3 米/秒或侵蚀深度达到 0.4 米时,砌体墙的安全性就会大打折扣。建议采取的措施旨在通过改善应力分布和减少应力集中来提高砌体墙的性能,从而显著增强其承载能力。
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引用次数: 0
Life prediction method of rolling bearing based on CNN-LSTM-AM 基于 CNN-LSTM-AM 的滚动轴承寿命预测方法
IF 1 Q3 Engineering Pub Date : 2024-05-23 DOI: 10.21595/jve.2024.23793
Wanqing Huang, Yang Chen, Yongqi Chen, Tao Zhang
Bearing is the key component to determine the health of machinery, and it is of great significance to monitor its working status in real time and predict its remaining useful life. In recent years, the RUL prediction method based on deep learning has been widely used and achieved good prediction results. Here, a bearing life prediction method based on convolution neural network (CNN), long short term memory (LSTM) and attention mechanism (AM) is proposed. First of all, the time domain and frequency domain features of the original vibration signals of rolling bearings are extracted, and the extracted feature set is normalized as the input of CNN. The main function of CNN is to extract spatial features and reduce the dimension of the data. Then, using LSTM to extract the information that may be ignored by CNN, the feature information extracted by CNN-LSTM is input to the attention mechanism for weighting, and the key information is screened. And then more accurately represent the degradation characteristics of the equipment, and finally get the bearing remaining life. The performance of the model is verified by two sets of public data sets, and the experimental results show that it is compared with the CNN-LSTM method. The root mean square error (RMSE) index based on CNN-LSTM-AM method is reduced by 14.6 % and 13.8 % respectively, and the score index is increased by 2.0 % and 2.4 % respectively. The results show that the proposed method has higher accuracy in bearing RUL prediction.
轴承是决定机械健康状况的关键部件,实时监测其工作状态并预测其剩余使用寿命具有重要意义。近年来,基于深度学习的剩余寿命预测方法得到了广泛应用,并取得了良好的预测效果。本文提出了一种基于卷积神经网络(CNN)、长短期记忆(LSTM)和注意力机制(AM)的轴承寿命预测方法。首先,提取滚动轴承原始振动信号的时域和频域特征,并将提取的特征集归一化,作为 CNN 的输入。CNN 的主要功能是提取空间特征,降低数据维度。然后,利用 LSTM 提取 CNN 可能忽略的信息,将 CNN-LSTM 提取的特征信息输入注意力机制进行加权,筛选出关键信息。然后更准确地表示设备的退化特征,最终得到轴承的剩余寿命。该模型的性能通过两组公共数据集进行了验证,实验结果表明,与 CNN-LSTM 方法相比。基于 CNN-LSTM-AM 方法的均方根误差(RMSE)指数分别降低了 14.6 % 和 13.8 %,得分指数分别提高了 2.0 % 和 2.4 %。结果表明,所提出的方法在轴承 RUL 预测方面具有更高的准确性。
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引用次数: 0
A one-dimensional high-order dynamic model for twin-cell box girders with deformable cross-section 具有可变形横截面的双室箱梁的一维高阶动态模型
IF 1 Q3 Engineering Pub Date : 2024-05-23 DOI: 10.21595/jve.2024.23598
Yuhang Zhu, Lei Zhang, Tao Zeng
A one-dimensional high-order dynamic model for single-box twin-cell box girders is presented together with the pattern recognition algorithm. The model takes into account the deformable cross-section and can accurately predict its 3D dynamic behaviors. The cross-section deformation is captured by basis functions satisfying displacement continuity condition, which is essential to construct the initial model formulation based on the Hamilton principle. The axial variation patterns of generalized coordinates are decoupled by solving the eigenvalue problem. On this basis, the combinations of basis functions are obtained to bring out cross-section deformation. The cross-section deformation, hierarchically organized and physically meaningful, are used to update the basis functions in the reconstructed high-order model. Numerical analysis has verified the accuracy and applicability of the reconstructed one-dimensional high-order model.
本文介绍了单箱双室箱梁的一维高阶动态模型以及模式识别算法。该模型考虑了可变形横截面,能准确预测其三维动态行为。横截面变形由满足位移连续性条件的基函数捕捉,这对于构建基于汉密尔顿原理的初始模型表述至关重要。通过求解特征值问题,解耦了广义坐标的轴向变化规律。在此基础上,得到基函数组合,从而得出截面变形。横截面变形具有层次组织和物理意义,可用于更新重建高阶模型中的基函数。数值分析验证了重建一维高阶模型的准确性和适用性。
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引用次数: 0
Development of an empirical model for the prediction of the sound absorption coefficient for thin and low-density fibrous materials 开发用于预测薄型和低密度纤维材料吸声系数的经验模型
IF 1 Q3 Engineering Pub Date : 2024-05-23 DOI: 10.21595/jve.2024.23978
Regan Dunne, Dawood Desai, Stephan Heyns
Currently, FEA software such as ABAQUS uses empirical models to predict the sound absorption coefficient of poroelastic materials. However, based on a recent review of the literature it was found that the current sound absorption empirical models are inadequate for accurate prediction of thin (t < 20 mm), low-density materials (ρB < 50 kg/m3). Therefore, the predictions of the sound pressure levels in vehicle cabins, using such software, will be inaccurate since the trim materials are thin and have a low density. Thus, this research aimed to develop an empirical model that can accurately predict the sound absorption coefficient of these materials. Hence, polypropylene fibres consisting of four different diameters were manufactured and converted into nonwovens. Thereafter, airflow resistivity and impedance tube experimental testing were performed on the specimens. Subsequently, statistical analysis of the data was performed using SAS software. SAS was used to identify which independent variables should be included in the models to be developed. The empirical models were developed using the regression analysis toolbox in Microsoft Excel. Once the models were developed, various checks were performed to validate the assumptions of linear regression. The software NumXL was used to perform Cook’s distance tests. Thereafter, the models were validated against the validation dataset, where it was found that the developed exponential model performed best. Finally, the exponential model was compared to existing models using two data sets i.e. an internal dataset, and an external dataset derived from the literature. The developed model outperformed all the historic models on both datasets.
目前,ABAQUS 等有限元分析软件使用经验模型来预测孔弹性材料的吸声系数。然而,根据最近的文献综述发现,目前的吸声经验模型不足以准确预测薄(t < 20 毫米)、低密度材料(ρB < 50 千克/立方米)的吸声系数。因此,由于饰件材料较薄且密度较低,使用此类软件预测车厢内的声压级将是不准确的。因此,本研究旨在开发一种能够准确预测这些材料吸声系数的经验模型。因此,我们制造了四种不同直径的聚丙烯纤维,并将其转化为无纺布。随后,对试样进行了气流电阻率和阻抗管实验测试。随后,使用 SAS 软件对数据进行了统计分析。SAS 用于确定哪些自变量应包含在待建立的模型中。使用 Microsoft Excel 中的回归分析工具箱建立了经验模型。模型建立后,进行了各种检查以验证线性回归的假设。使用 NumXL 软件进行库克距离检验。之后,根据验证数据集对模型进行了验证,发现所开发的指数模型表现最佳。最后,利用两个数据集,即一个内部数据集和一个来自文献的外部数据集,将指数模型与现有模型进行了比较。在这两个数据集上,所开发的模型都优于所有历史模型。
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引用次数: 0
Application of ultrasonic vibration in magnesium alloy lap welding 超声波振动在镁合金搭接焊中的应用
IF 1 Q3 Engineering Pub Date : 2024-05-23 DOI: 10.21595/jve.2024.23803
Yuqin Tian
In order to enhance the performance of magnesium alloy and galvanized steel welds, ultrasonic vibration was applied to the laser welding process, and the effect of ultrasonic on mechanical properties was verified through experimental methods. The laser welding system for the lap weld seam was designed, and the ultrasonic vibration module and image detection module were added, which can obtain the influence of ultrasonic vibration on the molten pool area. Under the conditions of ultrasonic vibration power of 1000 W and 0 W, the characteristics of the weld pool area, metallographic structure, tensile strength, fracture morphology, hardness, residual stress, wear resistance, and corrosion resistance of the weld specimen were compared. The image data acquisition structure indicated that ultrasonic vibration can effectively reduce the ineffective area of the molten pool and make the energy in the molten pool more concentrated. Under the influence of ultrasonic vibration, the maximum molten pool area decreased to 5.38 mm2, with a variation range of 3.9 %, and the proportion of pores was greatly reduced. Research found that ultrasonic vibration can significantly improve the microstructure characteristics of the fusion welding zone, with an average grain size reduced to 23 μm. The reduction of grain size and refinement of microstructure were beneficial to the improvement of mechanical properties of magnesium alloy joints, with a yield strength increase of 6.5 %. Ultrasonic vibration had little effect on the hardness of the heat affected zone, it can increase the average hardness of the weld zone by more than 5 % and reduce the maximum residual stress by more than 50 %. Under different pressure and friction speed conditions, the maximum wear amount can be reduced by more than 25 %. At the same time, the resistance to oxidation corrosion and electrochemical corrosion also can be improved to a certain extent.
为了提高镁合金和镀锌钢焊缝的性能,在激光焊接过程中应用了超声波振动,并通过实验方法验证了超声波对力学性能的影响。设计了搭接焊缝激光焊接系统,增加了超声波振动模块和图像检测模块,可获得超声波振动对熔池区域的影响。在超声波振动功率分别为 1000 W 和 0 W 的条件下,比较了焊缝试样的熔池面积、金相组织、抗拉强度、断口形貌、硬度、残余应力、耐磨性和耐腐蚀性等特征。图像数据采集结构表明,超声波振动能有效减少熔池的无效面积,使熔池中的能量更加集中。在超声波振动的影响下,最大熔池面积减小到 5.38 mm2,变化范围为 3.9 %,气孔比例大大降低。研究发现,超声波振动能显著改善熔焊区的微观结构特征,平均晶粒尺寸减小到 23 μm。晶粒尺寸的减小和微观结构的细化有利于改善镁合金接头的机械性能,屈服强度提高了 6.5%。超声波振动对热影响区的硬度影响不大,但能使焊接区的平均硬度提高 5%以上,最大残余应力降低 50%以上。在不同的压力和摩擦速度条件下,最大磨损量可减少 25 % 以上。同时,抗氧化腐蚀和电化学腐蚀的能力也有一定程度的提高。
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引用次数: 0
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Journal of Vibroengineering
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