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Rolling bearing fault diagnosis based on variational mode decomposition and weighted multidimensional feature entropy fusion 基于变异模式分解和加权多维特征熵融合的滚动轴承故障诊断
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23673
Na Lei, Feihu Huang, Chunhui Li
Since bearing fault signal in complex running status is usually characterized as nonlinear and non-stationary, it is difficult to extract accurate affluent features and achieve effective fault identification via conventional signal processing tools. In this article, a rolling bearing fault diagnosis technique based on variational mode decomposition and weighted multidimensional feature entropy fusion is proposed to address this issue, which is mainly composed of three procedures. First, the original signal undergoes the variational model decomposition. Next, the signal features are extracted by weighted multidimensional feature entropy as the input of the diagnosis model. Finally, the classification is performed by a convolutional neural network. The method is applied in simulation and experimental analysis. The experimental results show that the proposed method, which demonstrates strong immunity to noise and robustness, can more effectively and adaptively extract the fault features of rolling bearings and achieve the goal of identifying the rolling bearing fault category and damage degree under variable operating conditions. Meanwhile, this approach exhibits superior accuracy and identification performance to some similar entropy-based hybrid approaches referred to in this article, with a promising prospect in industrial application.
由于复杂运行状态下的轴承故障信号通常具有非线性和非稳态的特点,因此很难通过传统的信号处理工具提取准确的富裕特征并实现有效的故障识别。本文针对这一问题,提出了一种基于变模分解和加权多维特征熵融合的滚动轴承故障诊断技术,主要包括三个步骤。首先,对原始信号进行变分模式分解。然后,通过加权多维特征熵提取信号特征,作为诊断模型的输入。最后,通过卷积神经网络进行分类。该方法被应用于仿真和实验分析。实验结果表明,所提出的方法具有很强的抗噪声能力和鲁棒性,能更有效、更自适应地提取滚动轴承的故障特征,实现在多变运行条件下识别滚动轴承故障类别和损坏程度的目标。同时,与本文提到的一些类似的基于熵的混合方法相比,该方法表现出更高的精度和识别性能,具有广阔的工业应用前景。
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引用次数: 0
A gear fault diagnosis method based on variational mode decomposition and multi-scale discrete entropy 基于变异模式分解和多尺度离散熵的齿轮故障诊断方法
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23515
Tao Zhang, Yongqi Chen, Yang Chen, Qianqian Shen, Qinge Dai
Aiming at monitoring of gearbox faults, a gear fault feature extraction method based on variational mode decomposition (VMD) and multi-scale discrete entropy (MDE) is proposed in this paper. Firstly, the gear fault signal is decomposed into a series of intrinsic modal function (IMF) by VMD with selected parameters; Secondly, the decomposed IMF are extracted by MDE feature extraction method to form a feature sample set; Finally, the least square support vector machine (LSSVM) is used to classify the data set after feature extraction. The experiment results show that the proposed method owns the higher fault diagnosis accuracy than the traditional multi-scale entropy methods.
针对齿轮箱故障监测,本文提出了一种基于变异模态分解(VMD)和多尺度离散熵(MDE)的齿轮故障特征提取方法。首先,利用 VMD 将齿轮故障信号分解为一系列本征模态函数(IMF),并选取相应参数;其次,利用 MDE 特征提取方法将分解后的 IMF 提取出来,形成特征样本集;最后,利用最小平方支持向量机(LSSVM)对特征提取后的数据集进行分类。实验结果表明,与传统的多尺度熵方法相比,所提出的方法具有更高的故障诊断精度。
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引用次数: 0
Study on the effect of rolling mill dynamic stiffness on coupled vibration of hydraulic machine 轧机动态刚度对液压机耦合振动的影响研究
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23524
Lidong Wang, Peng Hou, Shen Wang, Chengzhen Wang, Xiaoqiang Yan, Xiaoling Wang
The productivity and capacity release of hot-strip rolling is severely limited by pendular vibration. Previous studies on mill vibration have investigated the influence of rolling parameters on vertical vibration; however, the influence of dynamic stiffness compensation factors on vertical vibration has not yet been considered owing to the limitations of modelling methods. Herein, we develop a simulation model of mill liquid–machine coupling with dynamic stiffness compensation using AMESim software. The established simulation model is used to investigate the effect of this dynamic stiffness compensation on mill vertical vibration under conditions of downfeed thickness difference excitation frequency, thickness difference excitation amplitude, thickness difference excitation phase, and dynamic stiffness compensation signal generation hysteresis. Evidently, the impact of the mill stiffness compensation on the mill vertical vibration differs with the thickness of the excitation frequency, and the impact should be discussed according to the excitation frequency segment. The amplitudes of the roll system vibration and incoming thickness difference excitation are essentially linear, whereas the excitation phase does not affect the frequency or amplitude of the mill vibration. The rolling machine stiffness compensation signal hysteresis also has a significant impact on the mill vibration amplitude. Our findings will improve the mechanism of the hot rolling process and suppress droop vibrations.
热连轧的生产率和产能释放受到垂向振动的严重限制。以往关于轧机振动的研究已探究了轧制参数对垂直振动的影响,但由于建模方法的限制,尚未考虑动态刚度补偿因子对垂直振动的影响。在此,我们利用 AMESim 软件开发了带有动态刚度补偿的轧机液机耦合仿真模型。利用建立的仿真模型,研究了在下料厚度差激励频率、厚度差激励振幅、厚度差激励相位以及动态刚度补偿信号产生滞后等条件下,动态刚度补偿对轧机垂直振动的影响。可见,轧机刚度补偿对轧机垂直振动的影响随厚度激振频率的不同而不同,应根据激振频率段讨论其影响。轧辊系统振动的振幅与输入的厚度差激励基本呈线性关系,而激励相位不会影响轧机振动的频率和振幅。轧机刚度补偿信号滞后对轧机振动振幅也有很大影响。我们的研究结果将改善热轧工艺的机理,抑制垂悬振动。
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引用次数: 0
Frequency monitoring analysis of milling edge chatter in composites using WPD for frequency band selection 利用 WPD 选择频带对复合材料铣削边缘颤振进行频率监测分析
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23537
Jinnan Liu
In the milling process of composite materials, the initial chatter frequency is not obvious and is easily swamped by the rest of the signals, making frequency monitoring difficult, so the study proposes a chatter frequency monitoring method based on frequency cancellation algorithms and wavelet packet decomposition. The results of the experiments shown that the frequency cancellation algorithm can successfully remove invalid signals, such as spindle rotation frequency and cutter tooth frequency, and only keep the necessary signals, at which point the chattering frequency may be observed at a frequency of roughly 1333 Hz. The influence of the frequency bands s5, s9, s10, s12, and s13 after de-frequency removal should be avoided because they all have a low energy share of roughly 23 %, 0.9 %, 5 %, 10 %, and 16 %, respectively, and are less sensitive to chatter. For milling edge depths of 0.5 mm, 2 mm, and 4 mm, the average chatter thresholds were around 3.27, 2.9, and 2.89, respectively. It was challenging to pinpoint the chatter of the system because the empirical modal decomposition observed an average chatter energy entropy of just 1.55 and found that its fluctuations at the milling edge depth junction were insignificant. On the other hand, the chattering could be plainly seen since the energy entropy experienced a substantial and dramatic fluctuation at the intersection of the milling edge depth when it was about 2.9, 2.6, and 2.5, respectively. The experimental findings demonstrated that the frequency cancellation technique and wavelet packet decomposition-based chattering frequency monitoring approach can precisely track the chattering state of the system.
在复合材料的铣削过程中,初始颤振频率并不明显,容易被其他信号淹没,给频率监测带来困难,因此本研究提出了一种基于频率消除算法和小波包分解的颤振频率监测方法。实验结果表明,频率消除算法可以成功去除无效信号,如主轴旋转频率和刀齿频率,只保留必要的信号,此时可观察到颤振频率大致为 1333 Hz。去频后应避免频段 s5、s9、s10、s12 和 s13 的影响,因为它们的能量占比都很低,分别约为 23%、0.9%、5%、10% 和 16%,对颤振的敏感度较低。铣削边缘深度为 0.5 毫米、2 毫米和 4 毫米时,平均颤振阈值分别约为 3.27、2.9 和 2.89。由于经验模态分解观测到的平均颤振能量熵仅为 1.55,并且发现其在铣边深度交界处的波动并不明显,因此要准确定位系统的颤振具有挑战性。另一方面,在铣削边缘深度交界处,能量熵分别约为 2.9、2.6 和 2.5 时,能量熵经历了大幅度的剧烈波动,因此可以明显看出颤振。实验结果表明,频率消除技术和基于小波包分解的颤振频率监测方法可以精确跟踪系统的颤振状态。
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引用次数: 0
Seismic performance of soft rock tunnel under composite support conditions 复合支护条件下软岩隧道的抗震性能
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23565
Xiuwen Wu, Nan Lv
In order to effectively improve the seismic and impact resistance performance of soft rock tunnels, a composite support method was proposed and validated in the paper. The UDEC (Universal Distinct Element Code) model of soft rock layers was established, and the movement and subsidence characteristics of the roof and floor of the rock layers under impact loads was simulated and calculated. As a result, a composite support scheme with good cushioning performance was proposed. The top and sides of the tunnel were supported by a combination of anchor rods of different lengths and metal mesh, reinforced by steel beams and vibration absorbing filler around. The anchor rod was designed as a segmented loading structure, and can be set to different preloading forces based on the internal deformation of the rock layer. The dynamic response testing scheme was designed, and the results indicate that the segmented loading anchor rod has a significant buffering effect on the response to impact load, and can provide reasonable tension feedback at different stages. Research has found that when the water cement ratio is 0.5-1.5, the curing efficiency and strength are both higher. In order to compare the seismic performance of composite support and traditional constant resistance anchor rod support, local blasting experiments were conducted. Based on a blasting vibration tester, a data detection and transmission system were designed to obtain the vibration speed of the tunnel roof during the vibration process. The research results show that composite support can reduce the maximum vibration by more than 40 %, stabilize the fragmentation coefficient at 1.38, and have a very significant vibration reduction effect.
为了有效提高软岩隧道的抗震和抗冲击性能,本文提出并验证了一种复合支护方法。建立了软岩层的 UDEC(Universal Distinct Element Code)模型,模拟计算了岩层顶板和底板在冲击荷载作用下的运动和沉降特性。因此,提出了具有良好缓冲性能的复合支撑方案。隧道顶部和侧面由不同长度的锚杆和金属网组合支撑,周围用钢梁和减震填充物加固。锚杆设计为分段加载结构,可根据岩层内部变形情况设置不同的预紧力。设计了动态响应测试方案,结果表明分段加载锚杆对冲击荷载的响应具有显著的缓冲作用,并能在不同阶段提供合理的拉力反馈。研究发现,当水胶比为 0.5-1.5 时,固化效率和强度均较高。为了比较复合材料支护与传统恒阻锚杆支护的抗震性能,进行了局部爆破实验。在爆破振动测试仪的基础上,设计了数据检测和传输系统,以获取振动过程中隧道顶板的振动速度。研究结果表明,复合支护可使最大振动降低 40% 以上,破碎系数稳定在 1.38,减振效果非常显著。
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引用次数: 0
Phase-shifted beamforming for denoising acoustic reflective signals 用于声学反射信号去噪的移相波束成形技术
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23385
Moli Chen
When the beamforming algorithm is used to locate the fault of the internal structure, the effective fault acoustic signal will be reflected by the structure shell during its transmission process. This results in the microphone signals being polluted, and then the positioning accuracy being low. In this paper, a phase-shifted beamforming algorithm is proposed to segment the microphone signal, extract the time delay of the reflected noise by using the cross correlation property, and then subtract the reflected noise from the raw data to obtain the microphone signal with weakened reflected signal. The newly generated signals are utilized to calculate the cross-spectral matrix of beamforming, which is then used to locate vibration faults. Simulation results show that the phase-shifted beamforming algorithm can more accurately locate the vibration faults of reflective structures.
当采用波束成形算法对内部结构进行故障定位时,有效的故障声波信号在传输过程中会被结构外壳反射。这将导致传声器信号被污染,从而降低定位精度。本文提出了一种相移波束成形算法,对传声器信号进行分割,利用交叉相关特性提取反射噪声的时延,然后从原始数据中减去反射噪声,得到反射信号减弱后的传声器信号。利用新生成的信号计算波束成形的交叉谱矩阵,然后利用该矩阵定位振动故障。仿真结果表明,相移波束成形算法能更准确地定位反射结构的振动故障。
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引用次数: 0
Research on estimation and control methods of natural frequency of irregular building structure vibration 不规则建筑结构振动固有频率的估算与控制方法研究
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23507
Guicai Song
With the continuous increase in the number of irregular buildings, ensuring the safety of building structures has become the primary concern. The study used finite element analysis to estimate the natural frequency of vibration of irregular building structures, and further designed a fuzzy control algorithm combined with magnetorheological dampers to improve their seismic performance. The research results showed that the longitudinal and transverse natural frequencies of Model 1 were 10.44 Hz and 10.51 Hz, respectively, while those of Model 2 were 10.31 Hz and 9.89 Hz, respectively. Using the fuzzy control method, the peak displacement of the building structure was reduced to 11.64 cm, and the peak acceleration was 7.9 m/s2. Comparing the open-plus-closed-loop control with open-loop control methods, it was found that although the fluctuation amplitude of the open-loop control method was relatively large, its control effect was poor, while the open-plus-closed-loop control methods had good overall control effect, with the peak acceleration of 8.26 m/s2 in the open-loop control. The study provides an accurate method for estimating the natural vibration frequency of irregular building structures and demonstrates the effectiveness of the designed fuzzy control algorithm in controlling building vibration.
随着不规则建筑数量的不断增加,确保建筑结构的安全已成为人们关注的首要问题。该研究利用有限元分析估算了不规则建筑结构的振动固有频率,并进一步设计了一种与磁流变阻尼器相结合的模糊控制算法,以改善其抗震性能。研究结果表明,模型 1 的纵向和横向固有频率分别为 10.44 Hz 和 10.51 Hz,模型 2 的纵向和横向固有频率分别为 10.31 Hz 和 9.89 Hz。采用模糊控制方法后,建筑结构的峰值位移减小到 11.64 厘米,峰值加速度为 7.9 米/秒2。开环加闭环控制与开环控制方法比较发现,虽然开环控制方法的波动幅度相对较大,但其控制效果较差,而开环加闭环控制方法总体控制效果较好,开环控制的峰值加速度为 8.26 m/s2。该研究为估算不规则建筑结构的固有振动频率提供了一种准确的方法,并证明了所设计的模糊控制算法在控制建筑振动方面的有效性。
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引用次数: 0
Prediction of liquefaction-induced lateral spreading based on Neural network 基于神经网络的液化诱导横向扩展预测
IF 1 Q3 Engineering Pub Date : 2024-01-21 DOI: 10.21595/jve.2023.23656
Yanxin Yang, Ziyun Lin, Hua Lu, Xudong Zhan, Shihui Ma
In light of inherent errors associated with the existing methods for predicting lateral spreading of liquefied soil during earthquakes, a novel approach has been proposed. Based on the Newmark sliding block method, a neural network model has been trained to calculate lateral liquefaction displacement, which was achieved by compiling a substantial dataset and establishing a comprehensive seismic motion database. Taking into consideration six input features to train the sensitivity model, based on the sensitivity analysis, a predictive model for liquefaction-induced lateral spreading was developed include three parameters, moment magnitude, peak ground acceleration and yield acceleration. This model was then compared to empirical lateral spreading prediction models. The results demonstrate that this model shows notable concurrence with the existing empirical models. Additionally, using 22 well-documented cases of liquefaction-induced lateral spreading, three high-quality models were employed to predict residual shear strength of the soil. Notably, this novel model surpasses the performance of empirical liquefaction-induced lateral spreading prediction models.
鉴于现有的地震期间液化土壤横向扩展预测方法存在固有误差,我们提出了一种新方法。在纽马克滑动块法的基础上,通过汇编大量数据集和建立全面的地震运动数据库,训练了一个神经网络模型来计算液化土的横向位移。考虑到训练灵敏度模型的六个输入特征,在灵敏度分析的基础上,建立了液化诱发侧向扩展的预测模型,包括力矩大小、峰值地面加速度和屈服加速度三个参数。然后将该模型与经验横向扩展预测模型进行了比较。结果表明,该模型与现有的经验模型明显一致。此外,利用 22 个有据可查的液化诱发横向扩展案例,采用了三个高质量模型来预测土壤的残余剪切强度。值得注意的是,该新型模型的性能超过了液化诱发横向扩展的经验预测模型。
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引用次数: 0
Influence of changes in tip structure on wind wheel vibration characteristics under wind wheel-tower coupling 风轮-塔架耦合下风轮尖端结构变化对风轮振动特性的影响
IF 1 Q3 Engineering Pub Date : 2024-01-11 DOI: 10.21595/jve.2023.23486
Yuanjun Dai, Kaiwen Luo, Haoran Cai, Cong Wang, Baohua Li
This study conducted modal and vibration-characteristic tests using transient excitation and spectrum analysis methods to find the variation law of vibration characteristics of wind wheels with bifurcated tip structures as compared to wind wheels with unmodified tips when the coupling between a wind wheel and its tower is considered. Additionally, a finite element analysis was used to calculate the mechanical characteristics of wind power manoeuvres. The following are the major results of this study. As compared to the non-trailer state, the coupling action of the wind wheel and the tower reduced the static frequency of the unmodified wind wheel and the bifurcated blade tip structure wind wheel under the trailer state. The static frequency of the bifurcated blade tip structure wind wheel under the coupling action decreases more significantly. Compared with the single wind wheel which is not affected by coupling, the dynamic frequency of the whole machine decreases after being affected by coupling, and the bifurcated blade structure has less influence on the coupling effect. Compared with the non-trailer state, the dynamic frequency curves of the two blade tip structure wind wheels in the trailer state decrease, the speed range in the resonance area is shortened, and the corresponding speed in the resonance area is reduced. The results of this study provide data support and design reference for reliable design of wind turbines.
本研究采用瞬态激励和频谱分析方法进行了模态和振动特性测试,以找出在考虑风轮与塔架之间耦合的情况下,与具有未修改尖端结构的风轮相比,具有分叉尖端结构的风轮振动特性的变化规律。此外,还使用有限元分析来计算风电机动的机械特性。以下是这项研究的主要结果。与非拖曳状态相比,在拖曳状态下,风轮与塔架的耦合作用降低了未改装风轮和分叉叶尖结构风轮的静态频率。分叉叶尖结构风轮在耦合作用下的静态频率下降更为明显。与不受耦合影响的单风轮相比,整机受耦合影响后的动态频率降低,分叉叶片结构对耦合效果的影响较小。与非拖车状态相比,拖车状态下双叶尖结构风轮的动频曲线减小,共振区速度范围缩短,共振区相应速度降低。该研究结果为风力发电机的可靠设计提供了数据支持和设计参考。
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引用次数: 0
Study on vibration response and isolation of substation structure under subway load excitation 地铁荷载激励下变电站结构的振动响应与隔离研究
IF 1 Q3 Engineering Pub Date : 2024-01-11 DOI: 10.21595/jve.2023.23790
Yong Liu, Tiantian Li, Lin Li, Zhengquan Cheng, Kunjie Rong, Li Tian
This study takes the indoor substation adjacent to the elevated bridge subway line as the engineering background, investigates the structural vibration response law of the substation induced by the operation of the subway line through on-site vibration measurement, and proposes a novel nonlinear gas-spring quasi-zero stiffness isolator (NGS-QZSI) is proposed to reduce the structural vertical vibration and further reduce the safety distance. The software ABAQUS is used to establish a structure-equipment coupling numerical analysis model considering soil-structure interaction, and its effectiveness and accuracy are validated based on the measured results. The structural vibration response analysis is carried out under different vibration source distances, and a nonlinear gas-spring quasi-zero stiffness isolator is proposed to be employed for substation structural vibration isolation. The research results show that the substation structure under subway load excitation is dominated by vertical vibration, and its vibration response increases gradually with the increase of floor level. When the substation structure is less than 45 m from the subway line, the structural response exceeds the safety limit (12.5 μm/s) of the VC-C standard. With the vibration isolator attached, the structural vibration response is significantly reduced, with the peak and root mean square response controlled by more than 70 %. Particularly, the safe distance of the substation from the subway line is reduced from 45 m to 20 m. Moreover, the frequency domain result analysis indicates that the proposed nonlinear vibration isolator can effectively control the low-frequency vibration of the structure.
本研究以毗邻高架桥地铁线的室内变电站为工程背景,通过现场测振研究地铁线运行诱发的变电站结构振动响应规律,提出一种新型非线性气弹簧准零刚度隔振器(NGS-QZSI),以减小结构垂直振动,进一步缩短安全距离。利用 ABAQUS 软件建立了考虑土-结构相互作用的结构-设备耦合数值分析模型,并根据实测结果验证了其有效性和准确性。对不同振源距离下的结构振动响应进行了分析,并提出了一种非线性气弹簧准零刚度隔振器用于变电站结构隔振。研究结果表明,地铁荷载激励下的变电站结构以竖向振动为主,其振动响应随楼层的增加而逐渐增大。当变电站结构距离地铁线小于 45 米时,结构响应超过了 VC-C 标准的安全限值(12.5 μm/s)。安装隔振器后,结构振动响应明显降低,峰值和均方根响应控制在 70% 以上。此外,频域结果分析表明,所提出的非线性隔振器可有效控制结构的低频振动。
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引用次数: 0
期刊
Journal of Vibroengineering
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