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On The Strength And Tightness Of Asme B16.5 And B16.47 Series A Standard Flanges Asme B16.5和B16.47 A系列标准法兰的强度和密封性
4区 工程技术 Q3 Engineering Pub Date : 2023-11-10 DOI: 10.1115/1.4063890
Abdel-Hakim Bouzid, Sofiane Bouzid, Khaled Benfriha
Abstract ASME flanges are extensively used in the pressure vessels and piping industry. The origin of their class and size is not based on the amount of initial bolt load they can carry nor the level of tightness they can achieve. Their PV rating does not give an indication on the level of stress they are subject to and little is known on their ability to withstand the maximum bolt stress level they can be subjected to during initial bolt-up or under operation. The integrity and leak tightness of ASME B16.5 and B16.47 series A flanges made of SA105 material need to be analyzed individually in order to identify the flange classes and sizes that are more vulnerable to the bolt stress level. This paper proposes the use of an accurate analytical model to appropriately address the integrity and leakage tightness of the complex statically indeterminate weld neck standard flange connections based on the flexibility and the elastic interaction between the different joint elements. As such, the most critical standard flanges in terms of class and size will be identified in order to avoid failure. The model is first tested and validated using finite element method simulations on different sizes of class 900 flanges. The study investigates the effect of the initial bolt preload on parameters such as flange rotation and stresses in the flange, gaskets, and bolts. The most critical size and class flanges and their highly stressed locations will be revealed.
摘要ASME法兰广泛应用于压力容器和管道行业。它们的等级和尺寸的起源不是基于它们所能承载的初始螺栓载荷的大小,也不是基于它们所能达到的紧密程度。它们的PV额定值并没有给出它们所承受的应力水平的指示,而且对于它们在初始螺栓连接或运行期间所能承受的最大螺栓应力水平的能力也知之甚少。用SA105材料制成的ASME B16.5和B16.47系列A法兰的完整性和密封性需要单独分析,以确定更容易受到螺栓应力水平影响的法兰等级和尺寸。基于不同连接单元之间的柔性和弹性相互作用,提出了一种精确的解析模型,以适当地解决复杂的静不定焊颈标准法兰连接的完整性和泄漏密封性问题。因此,就等级和尺寸而言,将确定最关键的标准法兰,以避免失效。首先对900类不同尺寸的法兰进行了有限元模拟,验证了模型的有效性。该研究调查了螺栓初始预紧力对法兰旋转和法兰、垫片和螺栓应力等参数的影响。最关键的尺寸和等级的法兰和他们的高应力位置将被揭示。
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引用次数: 0
A Re-Evaluation of Rupture Data for CF8C-Plus Austenitic Stainless Steel CF8C-Plus奥氏体不锈钢断裂数据的再评价
4区 工程技术 Q3 Engineering Pub Date : 2023-11-09 DOI: 10.1115/1.4064044
John Bolton
Abstract Models of creep rupture data for CF8C-Plus Austenitic steel are presented and compared to recently published models of the same data. Metrics for the accuracy of these models are compared and the reliability of extrapolations to times of practical interest is discussed.
摘要提出了CF8C-Plus奥氏体钢的蠕变断裂数据模型,并与最近发表的相同数据模型进行了比较。对这些模型的精度指标进行了比较,并讨论了外推法在实际意义上的可靠性。
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引用次数: 0
Mechanical Properties of Buried Steel Pipe With Polyurethane Isolation Layer Under Strike-Slip Fault 走滑断层下聚氨酯隔离层埋地钢管力学性能研究
4区 工程技术 Q3 Engineering Pub Date : 2023-11-02 DOI: 10.1115/1.4063976
Jinghong Xue, li Ji
Abstract Long-distance buried pipelines are one of the most common and economical transportation methods for oil and gas, but the fault movement will pose a threat to the safety of pipelines. The main challenge of pipeline under strike-slip faults is to improve the ability of resistance to fault dislocation, and the main aim of the study is how to improve the critical fault displacement of pipelines with the help of polyurethane isolation layer. 3-D finite element models were proposed for mechanical analysis of X80 buried steel pipe with polyurethane isolation layer under strike-slip fault. The influence of factors on the mechanical properties of pipelines were studied, such as thickness of isolation layer, internal pressure, fault displacement, diameter-thickness ratio and the angle of pipe and fault line. The simulation results indicate that with the increase of the thickness of the isolation layer, the development of the maximum tensile and compressive strain of the pipeline is significantly reduced for the same fault displacement, resulting in a significant increase in the critical fault displacement corresponding to the three failure modes of the pipeline. As the ratio of diameter to thickness and internal pressure decrease, the critical displacements decrease. When designing and planning the pipeline, pipeline is recommended with the seismic isolation layer, large wall thickness and the crossing-angle at 70°~80°. The research provided a reference for judgment of earthquake resistance, failure analysis and safety design of pipelines with polyurethane isolation layer crossing strike-slip faults.
长距埋地管道是最常用、最经济的油气输送方式之一,但断层运动会对管道的安全造成威胁。走滑断层作用下的管道面临的主要挑战是提高对断层位错的抵抗能力,研究的主要目的是如何利用聚氨酯隔震层提高管道的临界断层位移。建立了X80聚氨酯隔层地埋钢管走滑断裂作用下的三维有限元模型。研究了隔离层厚度、内部压力、断层位移、径厚比、管道与断层线夹角等因素对管道力学性能的影响。仿真结果表明,随着隔离层厚度的增加,对于相同的断层位移,管道最大拉、压应变的发展显著减小,导致管道三种失效模式对应的临界断层位移显著增加。随着径厚比和内压的减小,临界位移减小。管道设计规划时,建议采用隔震层、大壁厚、交角在70°~80°的管道。研究结果可为跨走滑断层的聚氨酯隔震层管道的抗震判断、失效分析和安全设计提供参考。
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引用次数: 0
An Improved Fixture to Quantify Corrosion in Bolted Flanged Gasketed Joints 一种用于量化螺栓法兰垫圈接头腐蚀的改进夹具
4区 工程技术 Q3 Engineering Pub Date : 2023-11-02 DOI: 10.1115/1.4063975
Soroosh Hakimian, Abdel-Hakim Bouzid, Lucas A. Hof
Abstract This study discusses the corrosion behavior of bolted flanged gasketed joint systems. A novel fixture is proposed to quantify the corrosion at the gasket-flange interface under services conditions. Due to the presence of crevices and potential differences between gaskets and flanges, corrosion widely occurs in such joints. Crevice corrosion and galvanic corrosion can create paths to leakage of the pressurized fluid and may cause catastrophic failure. Corrosion in bolted gasketed joints was investigated previously; however, the effects of the operating conditions were not reported. Operating conditions include fluid flow, pressure, pH, conductivity, temperature, and gasket contact pressure. This study starts by introducing a new experimental setup to examine the corrosion behavior of bolted flanged gasketed joints. The developed fixture consists of a pressurized bolted gasketed joint that enables real-time monitoring and recording of the corrosion parameters under the influence of service conditions. Secondly, potentiodynamic polarization testing is conducted to measure the corrosion rate and obtain data on the corrosion behavior of a pair of flange and gasket materials. These tests are performed using the novel setup that reproduces the behavior of industrial bolted flanged gasketed joint systems. It consists of a working electrode (flange material), a reference electrode (Ag/AgCl), and an auxiliary electrode (a stainless-steel rod). Three types of graphite gaskets compressed in the fixture are subject to electrochemical corrosion tests with a 0.6 M NaCl solution. The morphology of the specimen's corroded surfaces is examined via confocal laser microscopy.
摘要本研究讨论了螺栓-法兰-衬垫连接系统的腐蚀行为。提出了一种新的夹具来量化在使用条件下垫片-法兰界面的腐蚀。由于衬垫和法兰之间存在裂缝和潜在的差异,腐蚀广泛发生在这些连接处。缝隙腐蚀和电偶腐蚀会造成加压流体泄漏,并可能导致灾难性的破坏。先前对螺栓密封接头的腐蚀进行了研究;然而,没有报告操作条件的影响。操作条件包括流体流量、压力、pH值、电导率、温度和垫片接触压力。本研究首先介绍了一种新的实验装置来检查螺栓法兰垫圈连接的腐蚀行为。开发的夹具由加压螺栓垫圈连接组成,可以实时监控和记录使用条件影响下的腐蚀参数。其次,通过动电位极化试验测量了一对法兰和垫片材料的腐蚀速率,获得了腐蚀行为数据。这些测试是使用新的设置,再现工业螺栓法兰垫圈连接系统的行为。它由工作电极(法兰材料)、参比电极(Ag/AgCl)和辅助电极(不锈钢棒)组成。用0.6 M NaCl溶液对三种类型的石墨垫片进行电化学腐蚀试验。通过共聚焦激光显微镜检查试样腐蚀表面的形貌。
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引用次数: 0
Methods For Estimating Hydrogen Fuel Tank Characteristics 氢燃料箱特性的估计方法
4区 工程技术 Q3 Engineering Pub Date : 2023-10-27 DOI: 10.1115/1.4063884
Nicholas Klymyshyn, Kriston Brooks, Nathan Barrett
Abstract The pressure vessels needed to store hydrogen for next-generation hydrogen fuel cell vehicles are expected to be a substantial portion of the total system mass, volume, and cost. Gravimetric capacity, volumetric capacity, and cost per kilogram of usable hydrogen are key performance metrics that the U.S. Department of Energy (DOE) uses to determine the viability of hydrogen fuel cell systems. Research and development related to hydrogen storage systems covers a wide range of potential operating conditions, from cryogenic temperatures to high temperatures (above ambient) and low pressure to high pressure. Researchers at PNNL have developed methods for estimating these key pressure vessel characteristics to support on-board hydrogen storage system design and performance evaluation and to support decision-making about DOE's hydrogen storage system research investments. This article describes the pressure tank estimation methodology that has been used as a stand-alone calculation and has been incorporated into larger system evaluation tools. The methodology estimates the geometry, mass, and material cost of Type I, Type III, and Type IV pressure vessels based on operating pressure and material strength at the system's operating temperature, using classical thin-wall and thick-wall pressure vessel stress calculations. The geometry, mass, and material cost requirements of the pressure vessel have significant impacts on the total system performance.
为下一代氢燃料电池汽车储存氢气所需的压力容器预计将占整个系统质量、体积和成本的很大一部分。重量容量、体积容量和每公斤可用氢的成本是美国能源部(DOE)用来确定氢燃料电池系统可行性的关键性能指标。与储氢系统相关的研究和开发涵盖了广泛的潜在操作条件,从低温到高温(高于环境温度),从低压到高压。PNNL的研究人员已经开发出估算这些关键压力容器特性的方法,以支持机载储氢系统的设计和性能评估,并支持美国能源部储氢系统研究投资的决策。本文描述了压力罐估算方法,该方法已被用作独立计算,并已并入更大的系统评估工具中。该方法基于系统工作温度下的工作压力和材料强度,使用经典的薄壁和厚壁压力容器应力计算,估算I型、III型和IV型压力容器的几何形状、质量和材料成本。压力容器的几何形状、质量和材料成本要求对整个系统的性能有重大影响。
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引用次数: 0
Influences Of Sediment Particles On Air Vessel Water Hammer Protection Effect In The Long-Distance Water Supply Systems 远距离供水系统中泥沙颗粒对空气容器水锤防护效果的影响
4区 工程技术 Q3 Engineering Pub Date : 2023-10-27 DOI: 10.1115/1.4063888
Yiran Wang, xiaodong Yu, Jiachun Liu, Lin Shi, Jian Zhang
Abstract Long-distance water supply systems are important measures to improve the water resources distribution, and the water hammer protection devices such as air vessels are usually added in the project to ensure the safety and stable operation. However, the sediment particles are always ignored in the design. Hence, a numerical model and program were established for sediment laden water hammer based on the method of characteristics (MOC). Using the proposed model, the water hammer protection influences of sediment particles parameters are simulated for the same pipeline system of a water supply project. The result shows that the resistance loss of sediment-laden water in pipelines is larger than that of water, and the initial head of pump needed to be increased to ensure the water levels of downstream reservoirs are consistent. After power failure and pump stopping, the negative pressure wave of sediment-laden water is 2.97m higher than that of water, and the theoretical minimum internal pressure along pipelines is 7.8m lower. With the same air vessel protection, the lowest minimum internal pressure heads along pipelines decrease with the increase of quantities of sediment, while the results show no obvious influence by changes of median particle diameters. The lowest pressure of pipeline could reach -0.69m under the condition of 50kg/m3 quantity of sediment and 0.05mm median particle diameter. The relevant research results are of great significance sediment-laden water hammer numerical simulation and water hammer protection design.
远程供水系统是改善水资源配置的重要措施,在工程中通常会增加空气容器等水锤保护装置,以保证其安全稳定运行。然而,泥沙颗粒在设计中往往被忽略。在此基础上,基于特征量法(MOC)建立了含沙水锤的数值模型和程序。利用该模型,模拟了某供水工程同一管道系统泥沙颗粒参数对水锤防护的影响。结果表明:输沙水在管道中的阻力损失大于输沙水的阻力损失,为保证下游水库水位一致,需要提高水泵初始扬程;停电停泵后,含沙水的负压波比正常水的负压波高2.97m,管道理论最小内压低7.8m。在相同的空气容器保护条件下,管道最小内压水头随泥沙量的增加而减小,而中位粒径的变化对管道内压水头的影响不明显。输沙量为50kg/m3,中位粒径为0.05mm时,管道最低压力可达-0.69m。相关研究成果对含沙水锤数值模拟和水锤防护设计具有重要意义。
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引用次数: 0
Investigation Of The Defect Width Effect On The Burst Capacity Of Composite-Repaired Pipelines With Corrosion Defects Using Finite Element Analysis 缺陷宽度对含腐蚀缺陷复合修复管道爆破能力影响的有限元分析
4区 工程技术 Q3 Engineering Pub Date : 2023-10-27 DOI: 10.1115/1.4063889
Rodrigo Silva, Wenxing Zhou
Abstract The present study investigates the effect of the defect width on the burst capacity of corroded pipelines repaired with fiber reinforced polymer composite. Parametric finite element analyses are carried out to evaluate the burst capacities of composite-repaired pipes containing localized and full-circumferential corrosion defects. The analysis results indicate that burst capacities of composite-repaired pipes containing localized defects can be markedly lower than those of composite-repaired pipes with full-circumferential defects. The burst capacity model derived from the design equation recommended in the ASME PCC-2 code is found to be non-conservative for composite-repaired pipes with localized defects based on the parametric finite element analyses. An empirical equation for the defect width correction factor is then developed and shown to be highly effective in improving the predictive accuracy of the PCC-2 burst capacity model.
摘要本文研究了缺陷宽度对纤维增强聚合物复合材料修复腐蚀管道爆破能力的影响。对含局部腐蚀缺陷和全周腐蚀缺陷的复合修复管道进行了参数化有限元分析。分析结果表明,含局部缺陷的复合修复管的爆破能力明显低于含全周缺陷的复合修复管。通过参数化有限元分析,发现基于ASME PCC-2规范中推荐的设计方程导出的爆裂能力模型对于局部缺陷复合修复管道具有非保守性。然后建立了缺陷宽度修正因子的经验方程,并证明该公式在提高PCC-2突发容量模型的预测精度方面非常有效。
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引用次数: 0
Mechanical Response Of An Industrial Piping System Under Strong Cyclic Loading 强循环载荷作用下工业管道系统的力学响应
4区 工程技术 Q3 Engineering Pub Date : 2023-10-19 DOI: 10.1115/1.4063113
Charalampos Karvelas, Giannoula Chatzopoulou, Anna Zervaki, Spyros A. Karamanos, Ilias Strepelias, Xenofon Palios, Stathis Bousias
Abstract The paper presents a combined experimental and numerical investigation of cyclic loading response of an internally pressurized 8-inch-diameter steel piping system. The piping system comprises three elbows and is subjected to quasi-static end-displacement excitation. Global deformation and local strain measurements are obtained, indicating significant strain ratcheting at critical locations of the elbows. The piping system failed under low-cycle fatigue undergoing through-thickness cracking at the flank of the most strained elbow, after 129 loading cycles with measured strain range of approximately 3%. Postfatigue metallographic examination of the elbows indicated that fatigue cracking initiates from the inner surface of the pipe elbow. In all elbows, several microcracks develop along the inner surface of elbow flanks, whereas the outer surface remained practically intact before through-thickness cracking occurred. Finite element simulations, with a cyclic-plasticity model calibrated properly in terms of small-scale material tests, provide very good predictions in terms of local strain evolution at critical locations. Numerical results at the intrados and the extrados of the critical elbow of the piping system verify strain ratcheting and the location of crack initiation observed in the experiments. This paper can be used as a reference for future experiments on cyclic loading of piping components, and for benchmarking constitutive modeling for simulating ratcheting.
摘要本文对直径为8英寸的内压钢管系统的循环加载响应进行了试验与数值结合研究。管道系统包括三个弯头,并受到准静态端位移激励。获得了整体变形和局部应变测量,表明在肘部的关键位置有显著的应变棘轮。在129次加载循环后,在测量应变范围约为3%的情况下,管道系统在低周疲劳下失效,在最大应变弯头侧面发生透厚开裂。弯管疲劳后金相检验表明,疲劳裂纹是从弯管内表面开始的。在所有弯头中,沿弯头侧面的内表面都出现了一些微裂纹,而在发生全厚裂纹之前,外表面几乎保持完整。基于循环塑性模型的有限元模拟,在小规模材料试验中进行了适当的校准,可以很好地预测关键位置的局部应变演变。在管道系统临界弯头的内弯和外弯处的数值结果验证了实验中观察到的应变棘轮和裂纹起裂位置。本文可为今后管道构件循环加载试验提供参考,也可为模拟棘轮的本构建模提供参考。
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引用次数: 0
Fast Meshless Solution with Lumped Friction for Laminar Fluid Transients 层流瞬态集中摩擦的快速无网格解
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-09-08 DOI: 10.1115/1.4063364
Yuanzhi Xu, Yang Deng, Zongxia Jiao
Fluid transients without friction in pipelines can be solved by a time-domain exact solution, using a simple recursive process without computational grid. But the calculation time cost of this approach is very high because of the recursion algorithm. Its improved method, named as the fast meshless solution (FMS), was developed to speed the computation by introducing the time-line interpolation. However, when the friction is considered, the conventional distributed friction model cannot be employed directly for the FMS is meshless. To address this problem, the fluid friction is lumped at pipe ends, and both steady and unsteady laminar flow are investigated. Three kinds of lumped models are proposed here, and compared with a numerical case of the water hammer. The laminar fluid transients can be calculated fast by the present method, with a little reduced accuracy. This method may be of interest in a quick assessment of the piping fluid transients.
管道中无摩擦的流体瞬态可以通过时域精确解来求解,使用简单的递归过程,无需计算网格。但是由于递归算法的存在,这种方法的计算时间开销很大。它的改进方法被称为快速无网格解(FMS),通过引入时间线插值来加快计算速度。然而,当考虑摩擦时,由于FMS是无网格的,不能直接采用传统的分布式摩擦模型。为了解决这个问题,将流体摩擦集中在管端,并对稳态和非稳态层流进行了研究。文中提出了三种集总模型,并和水锤的一个算例进行了比较。用本方法可以快速计算层流瞬态,但精度略有下降。这种方法可能对管道流体瞬态的快速评估感兴趣。
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引用次数: 1
Experimental Study On The Simulated Defects Detection In Submerged Transmission Pipeline 埋地输送管道模拟缺陷检测的实验研究
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-08-30 DOI: 10.1115/1.4063292
M. Durai, Huang Chun Wei, Chi-Chuan Peng, Chou-wei Lan, K. Son, Ho Chang
Long-distance pipelines are commonly used to transport oil, natural gas, water, etc. However, long-term use without maintenance causes the residue in the pipeline to gradually settle inside the pipeline due to physical or chemical action, and the pipeline becomes an accident. This leads to overpressure and leakages in the pipeline, which in turn affects the safety of the industry and people's lives. The objective of this study is to develop a non-destructive inspection to measure defects in a water pipeline using an ultrasonic technique. The simulated pipe is a SCH80 carbon steel pipe with a standard thickness of about 11mm, and defects such as holes and grooves inside and outside the pipe were designed. A submerged ultrasonic transducer is used to evaluate the simulated pipe defects and acquire the defect data in an imaging system using LabVIEW and Origin software. As a result, the thickness and location of the defects are clearly evaluated. In addition, the ultrasonic detection error was calculated to be less than 6.5%. This helps to use this technique and equipment for the inspection of underground fluid pipelines.
长距离管道通常用于输送石油、天然气、水等。然而,长期使用而不进行维护会导致管道中的残留物由于物理或化学作用而逐渐沉淀在管道内,从而导致管道发生事故。这导致管道超压和泄漏,进而影响行业和人民的生命安全。本研究的目的是开发一种使用超声波技术测量水管缺陷的无损检测方法。模拟管道为SCH80碳钢管,标准厚度约11mm,并设计了管道内外的孔洞和凹槽等缺陷。利用LabVIEW和Origin软件,在成像系统中使用浸没超声换能器对模拟管道缺陷进行评估并获取缺陷数据。因此,可以清楚地评估缺陷的厚度和位置。此外,经计算,超声波检测误差小于6.5%。这有助于将该技术和设备用于地下流体管道的检测。
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引用次数: 0
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Journal of Pressure Vessel Technology-Transactions of the Asme
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