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A Method of Evaluating the Driving Force and Stresses During Tube Die Expansion 管模膨胀过程中驱动力和应力的计算方法
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-01-05 DOI: 10.1115/1.4056604
Zijian Zhao, A. Bouzid, Linbo Zhu
In this study, an analytical approach based on the energy method is used to estimate the force required to expand tubes for different die shapes. The proposed method calculates the driving force by the volume energy change and working effect ratio instead of depending on the contact pressure and the shape of the contact surface in the previous studies. The new approach greatly reduces the difficulty of the analysis and simplifies the calculation. Since the accurate stress distribution in the transition zone is essential for determining the working effect factor, a new analytical approach with self-adaption is also introduced to estimate the strain and stress distribution in the transition zone of an expanding tube, and the contact position between die and tube can also be obtained by this approach. In this study, three finite element models as a numerical approach are used to develop an axisymmetric model including multiple linear kinematic hardening behavior to confirm the approach. Additionally, copper and steel 3/8 inch tubes are expanded with oval dies on a designed test workbench with different boundary conditions. The tangential, longitudinal strains and driving force are monitored and recorded during the expansion process. Finally, the results from the three approaches show a very good agreement.
在本研究中,采用基于能量法的分析方法来估计不同模具形状膨胀管所需的力。该方法采用体积能量变化和工作效果比来计算驱动力,而不是以往研究中依赖于接触压力和接触面形状。新方法大大降低了分析的难度,简化了计算。由于准确的过渡区应力分布是确定工作影响因子的关键,本文还引入了一种新的自适应分析方法来估计膨胀管过渡区的应变和应力分布,并通过该方法可以得到模具与管的接触位置。在本研究中,采用三个有限元模型作为数值方法,建立了包含多个线性运动硬化行为的轴对称模型来验证该方法。此外,铜和钢3/8英寸管扩展与椭圆模具设计的测试工作台上不同的边界条件。对膨胀过程中的切向、纵向应变和驱动力进行了监测和记录。最后,三种方法的结果显示出很好的一致性。
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引用次数: 0
Research on the Buckling Load of Clamped Spherical Caps Under External Pressure: Analyzed by the Fourier Series Model with Initial Geometric Imperfections 外压作用下夹紧球形帽的屈曲载荷研究:含初始几何缺陷的傅立叶级数模型分析
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-12-16 DOI: 10.1115/1.4056509
Sanlong Zheng, Yiqi Zhang, Jiawei Xu, Bingbing Chen, Pengfei Wang, Yang Liu
The knockdown factor (KDF), which characterizes the difference between the actual buckling pressure and the classical theoretical pressure of shallow spherical shells under external pressure. By scanning six shallow spherical shells, the geometric characteristics of the shells were analyzed, and a geometric model was established based on the Fourier series. 720 sets of shallow spherical shells under external pressure were simulated using the proposed Fourier series model and simulation method. The influence of the yield strength, geometrical parameter λ, dimensionless parameters radius-thickness ratio R/t, and the imperfection-thickness ratio e/t on KDF were studied, and the highly discrete characteristics of KDF were reproduced. The results showed that the proposed method has a better predictive effect on KDF, which is significantly improved over the "Eigemode imperfections" method. KDF is not only related to λ and e/t, but is also affected by the yield strength and R/t. The lower envelopes of KDF were obtained when e/t was is less than 1.0 and 2.0. The NASA SP-8032 curve corresponds to the lower envelope of KDF when e/t is less than 8.0, and the curve is below the lower envelope of KDF when e/t is less than 1.0 and 2.0. As stipulated in the pressure vessel standard, the KDF obtained by NASA SP-8032 will be conservative for design conditions with e/t less than 1.0 or 2.0, and appropriate adjustment should be considered.
击倒因子(KDF),表征外压作用下浅球壳的实际屈曲压力与经典理论压力之差。通过对6个浅球形壳体的扫描,分析了壳体的几何特性,建立了基于傅里叶级数的几何模型。采用所提出的傅里叶级数模型和仿真方法对720组外压下的浅球壳进行了数值模拟。研究了屈服强度、几何参数λ、无量纲参数半径厚度比R/t和缺陷厚度比e/t对KDF的影响,再现了KDF的高度离散特性。结果表明,该方法对KDF具有较好的预测效果,与“特征模缺陷”相比有显著改善。方法。KDF不仅与λ和e/t有关,还受屈服强度和R/t的影响。当e/t分别小于1.0和2.0时,得到KDF的下包络。当e/t小于8.0时,NASA SP-8032曲线对应于KDF的下包络线,当e/t小于1.0和2.0时,曲线低于KDF的下包络线。根据压力容器标准的规定,NASA SP-8032获得的KDF对于e/t小于1.0或2.0的设计条件是保守的,需要考虑适当的调整。
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引用次数: 0
Investigations of In-Plane Fluidelastic Instability in a Multi-span U-bend Tube Array – Part I: Tests in Air Flow 多跨U形弯管阵列平面内流体弹性失稳研究——第一部分:气流试验
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-12-13 DOI: 10.1115/1.4056466
P. Feenstra, T. Sawadogo, Bruce A. W. Smith, Victor Janzen, Helen Cothron
The tubes in the U-bend region of a recirculating type of nuclear steam generator are subjected to cross-flow of a two-phase mixture of steam and water. There is a concern that these tubes may experience flow-induced vibration, including the damaging effects of fluidelastic instability. This two-part series of papers presents the results of flow-induced vibration experiments performed by Canadian Nuclear Laboratories for the Electric Power Research Institute (EPRI) using the Multi-Span U-Bend test rig. The tube bundle is made of 22 U-bend tubes of 12.7 mm (0.5 in) diameter, arranged in a rotated triangular configuration with a pitch-to-diameter ratio of 1.5. The test rig was equipped with variable clearance flat bar supports at two different locations to investigate a variety of tube and flat-bar support configurations. The primary purpose of the overall project was to study the occurrence of In Plane (or streamwise) fluidelastic instability in a U-tube bundle with flat-bar tube supports with clearances or preloads. Initially, the test rig was configured for tests in airflow using an industrial air blower. Then tests with two-phase Refrigerant (R-134a) were performed. Part I of this two-part series describes the test rig, experimental setup and some of the challenges encountered, and the results of experiments with air flows. Part II will present results of tests using refrigerant two-phase flows.
再循环型核蒸汽发生器u型弯管内的管受到水和蒸汽两相混合物的横流。人们担心这些管可能会经历流激振动,包括流体弹性不稳定性的破坏性影响。这两部分的系列论文介绍了加拿大核实验室为电力研究所(EPRI)使用多跨度u型弯曲试验台进行的流致振动实验的结果。管束由22根直径为12.7毫米(0.5英寸)的u型弯管组成,以旋转三角形的形式排列,节径比为1.5。该试验台在两个不同的位置配备了可变间隙的平杆支撑,以研究各种管道和平杆支撑配置。整个项目的主要目的是研究u型管束中平面(或流向)流体弹性不稳定性的发生情况,该u型管束带有带间隙或预压的扁杆管支撑。最初,该试验台配置用于使用工业鼓风机进行气流测试。然后用两相制冷剂(R-134a)进行试验。这个两部分系列的第一部分描述了测试平台,实验设置和遇到的一些挑战,以及气流实验的结果。第二部分将介绍使用制冷剂两相流的测试结果。
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引用次数: 0
Investigations of In-Plane Fluidelastic Instability in a Multi-Span Tube Array – Part II: Tests in Two-Phase Flow 多跨管阵列平面内流体弹性失稳研究——第二部分:两相流试验
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-12-13 DOI: 10.1115/1.4056467
P. Feenstra, T. Sawadogo, Bruce A. W. Smith, Victor Janzen, A. McLellan, Helen Cothron, Sean Kil
Tests to study Fluidelastic Instability in an array of U-bend tubes were recently completed in the Multi-Span U-Bend test rig at Canadian Nuclear Laboratories. These tests were sponsored by the Electric Power Research Institute and were designed to study In-Plane Fluid elastic instability of steam generator tubes in two-phase cross flow. This instability mechanism was first observed in previous experiments by Atomic Energy of Canada Limited. This mechanism was not thought to be a serious practical concern until 2012 when it caused severe damage to tubes in a new replacement steam generator in a nuclear power plant in the United States. In this study, tests were conducted both with flows of air and two-phase liquid/vapour Refrigerant 134a. The tube bundle consisted of 22 flexible U-bend tubes supported by a configurable flat-bar arrangement. Testing focused on the effects of support geometry and tube-to-support interaction. Data was recorded from 33 dynamic signals from accelerometers, displacement probes, force transducers, and void-fraction probes. Part I of this two-part series presented results of air tests. Part II presents results of tests using two-phase Freon refrigerant (R-134a) as the working fluid.
最近,在加拿大核实验室的多跨U形弯管试验台上完成了研究U形弯管阵列中流体弹性不稳定性的试验。这些试验由电力研究所赞助,旨在研究蒸汽发生器管道在两相横流中的平面内流体弹性不稳定性。加拿大原子能有限公司在以前的实验中首次观察到这种不稳定机制。直到2012年,这一机制才被认为是一个严重的实际问题,当时它对美国一座核电站新更换的蒸汽发生器的管道造成了严重损坏。在这项研究中,对空气流和两相液体/蒸汽制冷剂134a进行了测试。管束由22根柔性U型弯管组成,由可配置的扁杆装置支撑。测试的重点是支架几何形状和管与支架相互作用的影响。数据来自加速度计、位移探针、力传感器和空隙率探针的33个动态信号。这个由两部分组成的系列的第一部分介绍了空气测试的结果。第二部分介绍了使用两相氟利昂制冷剂(R-134a)作为工作流体的试验结果。
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引用次数: 0
Dynamic Cavitation Inception by Wave Propagation Across Solid-Fluid Interface with Varying Solid Surface Wettability 随着固体表面润湿性的变化,波在固-液界面上的传播引起动态空化
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-12-06 DOI: 10.1115/1.4056438
Tomohisa Kojima, K. Inaba
Fluid-structure interaction (FSI) problems are important because they may induce serious damage to structures. In some FSI problems, the interaction mechanism is strongly dependent on the wave propagation across the solid-fluid interface. In this study, we attempted a quantitative evaluation of the effect of the solid surface wettability on the wave propagation across the solid-fluid interface with FSI in the case of longitudinal wave propagation vertically towards the interface. During the experiments, while the water was continuously compressed by the solid buffer motion, cavitation bubbles appeared being originated from the buffer-water interface as a result of the transmitted tensile wave propagating across the interface in a cycle. It was confirmed that interfacial boundary condition as wettability could change the wave transmission behavior owing to changes in the cavitation occurrence. It was also confirmed that the worse the wettability, the severer the cavitation intensity, and the greater the difference between the energy lost by the buffer and the energy stored in the water. Consequently, the effect of the cavitation inception on the wave propagation at the solid-fluid interface with FSI could be quantitatively evaluated by considering the energy transferred from the solid to the water.
流体-结构相互作用(FSI)问题很重要,因为它们可能会对结构造成严重损坏。在一些FSI问题中,相互作用机制强烈依赖于波在固体-流体界面上的传播。在这项研究中,我们试图在纵波垂直向界面传播的情况下,用FSI定量评估固体表面润湿性对波在固液界面上传播的影响。在实验过程中,当水被固体缓冲运动连续压缩时,由于传输的拉伸波在界面上循环传播,缓冲水界面出现了空化气泡。结果表明,界面边界条件(如润湿性)会因空化发生的变化而改变波的传输行为。还证实了润湿性越差,空化强度越严重,缓冲液损失的能量与储存在水中的能量之间的差异越大。因此,通过考虑从固体转移到水的能量,可以定量评估空化开始对FSI固体-流体界面处的波传播的影响。
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引用次数: 0
Design and Analysis of a New Pressure Relief Valve for Oil-Immersed Electrical Equipment 一种新型油浸式电气设备溢流阀的设计与分析
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-12-03 DOI: 10.1115/1.4056382
Liang Luo, Jinzhong Li, Nong Zhang, Ke Wang, Shuqi Zhang, Ningchuan Liang
Internal arcing in oil-immersed electrical equipment is inevitable and of great danger. Transient overpressure should be released by protectors quickly and controllably. Currently available pressure relief valves cannot fully protect the electrical equipment due to mismatch between insufficient relief capacity with correspondingly weak valve structure and increasing arcing energy in upgrading electrical systems. Additionally, flaming possibility of ejected high-temperature oil-gas mixture is distinct, and retained oil in an oil tank without any isolation may be ignited by the flame. Unfortunately, re-sealing of some existing single-outlet valves is out of control due to asymmetrical hydraulic pressure distribution on the valve plate which causes unstable valve plate movement. Therefore, a new pressure relief valve characterised by symmetrical outlets was developed. The novel structure and function of the new valve was firstly introduced, and comprehensive analysis regarding dynamic performances, strength and fluid development during the relief process were conducted. Finally, a prototype was manufactured and tested on a specific test system. The developed valve can well release the overpressure generated by a 6 MJ equivalent arcing fault without any flame during the entire relief process. Furthermore, the valve structure can withstand the pressure load, and valve plate can precisely re-seal the oil tank due to optimized fluid pressure distribution. This research provides an optimized pressure relief valve and a design guide for improved pressure relief valve.
油浸电气设备发生内弧是不可避免的,具有很大的危险性。瞬态超压应由保护器快速、可控地释放。现有的泄压阀由于泄压能力不足,相应的阀门结构薄弱,与电气系统升级过程中电弧能量增加不匹配,不能充分保护电气设备。此外,喷射出的高温油气混合物燃烧的可能性明显,并且在没有任何隔离的油箱中保留的油可能被火焰点燃。遗憾的是,由于阀板上的液压分布不对称,导致阀板运动不稳定,现有的一些单出口阀的再密封无法控制。为此,研制了一种以对称出口为特征的新型泄压阀。首先介绍了新型阀的结构和功能,并对溢流过程中的动态性能、强度和流体发展进行了综合分析。最后,制作了样机并在特定的测试系统上进行了测试。该阀能很好地释放6 MJ等效电弧故障产生的超压,在整个释放过程中不产生任何火焰。阀体结构能够承受压力载荷,阀板通过优化的流体压力分布实现对油箱的精确再密封。本研究为减压阀的优化设计和改进型减压阀的设计提供了指导。
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引用次数: 0
Designing Cladded Components for High Temperature Nuclear Service. Part-2: Design Rules 高温核设施用包壳部件的设计。第2部分:设计规则
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-11-08 DOI: 10.1115/1.4056151
B. Barua, M. Messner, R. Jetter, T. Sham
The challenge of using existing ASME Section III, Division 5, Class A metallic materials for the construction of structural components of advanced reactors with corrosive coolants could be mitigated by allowing designers to use cladding to protect the base materials from corrosion. However, the existing Section III, Division 5 rules provide no guidance on the evaluation of strain accumulation and creep-fatigue damage in cladded components. The availability of design rules for cladded components that do not require long-term clad materials testing could promote the application of the cladding approach to accelerate the deployment schedule of these advanced reactor systems. To avoid long-term properties for the clad materials Part 1 of this work proposes two approximate design analysis methods for two types of clad materials - soft clads that creep much faster and have lower yield stress than the Class A base material, and hard clads that creep much slower and have higher yield stress than the Class A base material. The proposed analysis methods approximate the response of a soft clad by treating it as perfectly compliant and of a hard clad by treating it as linear elastic. Based on these approximate design analysis strategies this Part 2 develops a complete set of design rules for Class A components cladded with either soft or hard clad materials. Part 2 discusses the reasoning behind the proposed design rules and uses example finite element analyses of representative reactor components to illustrate the use of these design methods.
使用现有的ASME第III节,第5部分,A类金属材料来建造具有腐蚀性冷却剂的先进反应堆的结构部件的挑战可以通过允许设计师使用包层来保护基础材料免受腐蚀来缓解。然而,现有的Section III, Division 5规则没有对包覆构件的应变积累和蠕变疲劳损伤的评估提供指导。不需要长期包层材料测试的包层组件设计规则的可用性可以促进包层方法的应用,从而加快这些先进反应堆系统的部署进度。为了避免复合材料的长期性能,本工作的第1部分提出了两种近似设计分析方法,用于两种类型的复合材料-软包层,其蠕变速度快得多,屈服应力比A类基材低,硬包层,蠕变速度慢得多,屈服应力比A类基材高。所提出的分析方法将软包层的响应近似为完全柔顺,将硬包层的响应近似为线弹性。基于这些近似的设计分析策略,本部分开发了一套完整的a类组件的设计规则,无论是软包覆材料还是硬包覆材料。第2部分讨论了所建议的设计规则背后的原因,并使用代表性反应堆部件的示例有限元分析来说明这些设计方法的使用。
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引用次数: 0
Non-Axisymmetric Buckling Stress of Axially Compressed Circular Cylindrical Shells: Closed-Form and Simplified Formulae 轴向压缩圆柱壳的非轴对称屈曲应力:封闭形式和简化公式
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-11-08 DOI: 10.1115/1.4056152
Abubakr E. S. Musa, Osamah H.A. Dehwah, Madyan A. Al-Shugaa, H. Al-Gahtani
Due to their thin-walled characteristics, axially loaded circular cylindrical shells (CCSs) commonly undergo buckling failure. The limiting buckling stress of such shells has not yet been fully developed due to a wide range of influencing parameters such as sensitivity to imperfections, nonlinearity, and buckling mode. It has been proved early, and in this study, that the non-axisymmetric buckling stress can be one of the remedies that casts into eliminating the overestimation caused by the classical axisymmetric buckling formula. However, the complex non-linear constrained optimization required to obtain the non-axisymmetric buckling stress and mode remains to be the main obstacle for practicing engineers to approach the non-axisymmetric buckling. In this study, the non-axisymmetric buckling formula has been cast in a compact form and possible approaches to utilize it have been discussed considering the degree of user knowledge and availability of computational tools. Moreover, it has been used to derive a closed-form buckling stress formula that considers the effect of all geometric and material properties. The proposed closed-form formula predicts buckling stress that is always less than that of the classical formula for L/R greater than 0.91 and the amount of reduction increases with the increase of L/R ratio. In comparison with the exact non-axisymmetric buckling formula, the proposed closed-form formula yields buckling stress within ± 4%. Thus, it shares the simplicity of the classical axisymmetric buckling formula and the accuracy of the non-axisymmetric buckling formula.
由于其薄壁特性,轴向载荷的圆柱壳(CCSs)通常会发生屈曲破坏。由于对缺陷的敏感性、非线性和屈曲模式等因素的影响,此类壳体的极限屈曲应力尚未得到充分的研究。本研究早就证明,非轴对称屈曲应力可以作为消除经典轴对称屈曲公式造成的过高估计的补救措施之一。然而,获得非轴对称屈曲应力和模态所需的复杂非线性约束优化仍然是实践工程师研究非轴对称屈曲的主要障碍。在这项研究中,非轴对称屈曲公式已被铸成一个紧凑的形式,并考虑到用户的知识程度和计算工具的可用性,讨论了利用它的可能方法。此外,还推导了考虑几何和材料性能影响的闭合型屈曲应力公式。当L/R大于0.91时,所提出的闭式公式预测屈曲应力始终小于经典公式,且随着L/R比的增加,折算量也随之增加。与精确的非轴对称屈曲公式相比,该闭式屈曲公式的屈曲应力在±4%以内。因此,它既具有经典轴对称屈曲公式的简便性,又具有非轴对称屈曲公式的准确性。
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引用次数: 0
Stress Shifting Effect of Hydrogen Mixed Natural Gas Pipe Under Seismic Wave 地震波作用下氢气混合天然气管道的应力位移效应
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-10-27 DOI: 10.1115/1.4056083
Huohai Yang, Jie Zhang, Yang Chen
Hydrogen energy is a kind of clean secondary energy sources. Mixed hydrogen natural gas transportation technology is a new scheme of hydrogen transportation put forward in recent years. Using natural gas pipe to transport hydrogen is expected to further promote its application. In order to study the mechanical properties of buried steel pipe under the action of seismic waves, a numerical model of buried pipe is established. The time history and distribution of pipe section's stress under seismic wave are analyzed. Effects of seismic intensity, surrounding soil, buried depth and seismic wave type on pipe's mechanical properties are discussed. The results show that the pipe section stress fluctuates under the action of seismic wave, and the stress shifting effect occurs. The maximum stress is located in the directions of 45°, 135°, 225° and 315°. Stress increases with the increasing of seismic intensity, and the stress distribution of the pipe section is also changed. Stress responses of the pipe in different soil are different, and the stress distribution of pipe section at the maximum stress time is similar. The deeper the buried depth is, the greater the pipe stress is. Pipe stress is related to the maximum acceleration of the seismic wave and the spectrum characteristics. Those results can provide a basis for the design and safety evaluation of mixed hydrogen natural gas pipes.
氢能是一种清洁的二次能源。混合氢气-天然气输送技术是近年来提出的一种新的氢气输送方案。利用天然气管道输送氢气有望进一步推广应用。为了研究埋地钢管在地震波作用下的力学性能,建立了埋地钢管的数值模型。分析了地震波作用下管段应力的时程和分布。讨论了地震烈度、周围土体、埋深和地震波类型对管道力学性能的影响。结果表明,在地震波作用下,管段应力发生波动,并产生应力转移效应。最大应力位于45°、135°、225°和315°的方向。应力随着地震烈度的增大而增大,管段的应力分布也发生了变化。管道在不同土壤中的应力响应不同,管道截面在最大应力时间的应力分布相似。埋深越深,管道应力越大。管道应力与地震波的最大加速度和频谱特性有关。这些结果可为混合氢天然气管道的设计和安全评价提供依据。
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引用次数: 0
Effect of Heat-to-Heat Variability On Long-Term Creep Rupture Lifetime Predictions of Single Step Aged Wrought Haynes 282 Alloy 热-热变异性对单步时效变形Haynes 282合金长期蠕变断裂寿命预测的影响
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-10-27 DOI: 10.1115/1.4056084
V. Cedro, M. Render, Kelechi Chukwunenye
The impact of a weaker heat of the wrought form of Haynes 282 nickel superalloy on predicted 100,000 hours creep rupture strength (CRS) and hence Maximum Allowable Working Stress (MAWS) was determined by correlating the creep rupture data of the two stronger heats of material that were used (along with the third weaker heat) to develop the ASME Code Case for this alloy. In comparison with the established MAWS values, estimated MAWS values were 3 to 7% higher in the temperature range of 700 to 800°C and up to 30% higher above 800°C when the weaker heat was removed from the data analysis. These results show the importance of minimizing heat to heat variability of properties that most affect creep strength, especially in developing Code case data for an alloy intended for use in high temperature and stress applications.
Haynes 282镍高温合金锻造形式的弱热对预测100,000小时蠕变断裂强度(CRS)和最大允许工作应力(MAWS)的影响是通过将用于开发该合金的ASME规范外壳的材料的两个较强热(以及第三个较弱热)的蠕变断裂数据相关联来确定的。与已建立的MAWS值相比,在700至800°C的温度范围内,估计的MAWS值高出3%至7%,而在800°C以上,当从数据分析中去除较弱的热量时,估计的MAWS值高出30%。这些结果表明,最大限度地减少对蠕变强度影响最大的性能的热变异性的重要性,特别是在开发用于高温和应力应用的合金的规范案例数据时。
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引用次数: 0
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