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Continuum Damage Mechanics Modeling Of High-Temperature Flaw Propagation: Application To Creep Crack Growth In 316H Standardized Specimens And Nuclear Reactor Components 高温裂纹扩展的连续损伤力学模型:在316H标准试样和核反应堆部件蠕变裂纹扩展中的应用
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-07-11 DOI: 10.1115/1.4062953
A. Recuero, Markian P. Petkov, B. Spencer, Pierre-Alexandre Juan
Predicting creep crack growth (CCG) of flaws found during operation in high-temperature alloy components is essential for assessing the remaining lifetime of those components. While defect assessment procedures are available for this purpose in design codes, these are limited in their range of applicability. This study assesses the application of a local damage-based finite-element methodology as a more general technique for the prediction of CCG at high temperatures on a variety of structural configurations. Numerical results for stainless steel 316H, which are validated against experimental data, show the promise of this approach. This integration of continuum damage mechanics (CDM) based methodologies, together with adequate inelastic models, into assessment procedures can therefore inform the characterization of CCG under complex operating conditions, while avoiding excessive conservatism. This article shows that such modeling frameworks can be calibrated to experimental data and used to demonstrate that the degree of tri-axiality ahead of a growing creep crack affects its rate of growth. The framework is also successfully employed in characterizing CCG in a realistic reactor pressure vessel geometry under an arbitrary loading condition. These results are particularly relevant to the nuclear power industry for defect assessment and inspections as part of codified practices of structural components with flaws in high-temperature reactors.
预测高温合金部件在使用过程中发现的蠕变裂纹扩展(CCG)对于评估这些部件的剩余寿命至关重要。虽然缺陷评估程序在设计规范中可用于此目的,但它们的适用范围是有限的。本研究评估了基于局部损伤的有限元方法的应用,作为一种更通用的技术,用于预测高温下各种结构构型的CCG。对316H不锈钢的数值计算结果与实验数据进行了验证,表明了该方法的可行性。因此,将基于连续损伤力学(CDM)的方法与适当的非弹性模型整合到评估程序中,可以为复杂操作条件下的CCG特征提供信息,同时避免过度保守。这篇文章表明,这样的建模框架可以校准到实验数据,并用于证明三轴的程度,在一个增长的蠕变裂纹影响其增长速度。该框架还成功地用于表征任意载荷条件下真实反应堆压力容器几何结构中的CCG。这些结果与核电工业的缺陷评估和检查特别相关,作为高温反应堆中有缺陷的结构部件的编纂实践的一部分。
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引用次数: 0
Investigation Of Constraint Effect And Fracture Mode For Mixed Mode Inclination Surface Crack In Infinite Plate Under Compression 无限大板受压混合模式倾斜表面裂纹的约束效应及断裂模式研究
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-07-11 DOI: 10.1115/1.4062952
Q. Pei, Lizhu Jin, Chang-yu Zhou, Xiao-hua He
The stress field, constraint effect and fracture mode transition at crack tip of mixed mode I-II-III inclination surface crack under compression have been investigated. The effects of geometrical configurations (relative crack depth and aspect ratio), friction coefficient and biaxial scale factor on stress intensity factor (KII and KIII) and in-plane constraint parameter T-stress are quantitatively studied, the stress field at different crack inclination angles under tension and compression are compared, and the failure mode at special locations along crack front of inclination surface crack are analyzed according to the generalized maximum tangential stress criterion(GMTS). The relative crack depth has slight effect on stress intensity factor and T-stress, and aspect ratio has significant effect on stress intensity factor and T-stress. The friction coefficient decreases the magnitude of stress intensity factor and increases the magnitude of T-stress, the greater the crack inclination angle is, the more pronounced the effect is when crack inclination angle greater than 30°. The stress distribution around crack tip under tension and compression is completely different. At free surface, the crack will failure in-plane shear mode II sliding crack, and at the deepest part of crack, the crack will start as an out-plane shear mode III tearing crack under compression.
研究了I-II-III混合型倾斜表面裂纹在压缩作用下的应力场、约束效应和裂纹尖端的断裂模式转变。定量研究了几何形态(相对裂纹深度和纵横比)、摩擦系数和双轴尺度因子对应力强度因子(KII和KIII)及面内约束参数t应力的影响,比较了不同裂纹倾角下拉压作用下的应力场;并根据广义最大切向应力准则(GMTS)分析了倾斜表面裂纹沿裂纹前缘特殊位置的破坏模式。相对裂纹深度对应力强度因子和t应力的影响较小,而纵横比对应力强度因子和t应力的影响显著。摩擦系数降低了应力强度因子的大小,增大了t应力的大小,裂纹倾角越大,裂纹倾角大于30°时效果越明显。拉伸和压缩作用下裂纹尖端周围的应力分布完全不同。在自由面处,裂纹形成面内剪切II型滑动裂纹,在裂纹最深处,裂纹在压缩作用下形成面外剪切III型撕裂裂纹。
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引用次数: 0
Numerical Prediction Of The Streamwise Fluidelastic Instability 流向流弹性不稳定性的数值预测
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-07-07 DOI: 10.1115/1.4062918
Sameer Abdul Rehman, S. El Bouzidi, O. Elbanhawy, Marwan Hassan, D. Weaver
Recent experimental investigations have shown that tube arrays can become unstable in the streamwise direction. This is contrary to the long-held notion that fluidelastic instability is only a concern in the direction transverse to the flow. The possibility of the streamwise fluidelastic instability (FEI) as a potential threat to the integrity of tube bundles was confirmed by the recent failures of newly installed replacement steam generators. A number of investigations were conducted to uncover the nature of this mechanism. A theoretical framework was developed by Hassan and Weaver (2016) to model streamwise fluidelastic instability in a bundle of flexible tubes. The model utilized a simple time lag expression for the flow channel area perturbation. The current work aims at developing a numerical model to precisely predict the flow perturbation characteristics in a tube bundle due to streamwise tube motion. Flow simulations were carried out for single phase fluid flow in a parallel triangle tube bundle array with 1.2, 1.5 and 1.7 pitch to diameter ratios. The numerical model was validated against numerical and experimental results available in the FEI literature. Simulations were carried out for a range of reduced flow velocities. The model results showed that the upstream flow perturbation magnitude and phase are different from those obtained in the downstream of the moving tube. The obtained flow perturbation characteristics were implemented in the Hassan and Weaver (2016) model and the streamwise FEI threshold was predicted.
最近的实验研究表明,管阵在流向上可能变得不稳定。这与长期持有的观点相反,即流体弹性不稳定性只与流动的横向方向有关。最近新安装的更换蒸汽发生器的故障证实了流向流体弹性不稳定性(FEI)可能对管束的完整性构成潜在威胁。为了揭示这一机制的本质,进行了一些调查。Hassan和Weaver(2016)开发了一个理论框架来模拟一束柔性管中的流向流体弹性不稳定性。该模型对流道面积扰动采用了简单的时滞表达式。目前的工作旨在建立一个数值模型,以精确预测管束中由于顺流运动引起的流动扰动特性。对节径比分别为1.2、1.5和1.7的平行三角形管束阵列中单相流体的流动进行了模拟。数值模型与FEI文献中的数值和实验结果进行了验证。在一定的降低流速范围内进行了模拟。模型结果表明,动管上游的扰动幅度和相位与下游的有所不同。在Hassan and Weaver(2016)模型中实现获得的流动扰动特征,并预测流向FEI阈值。
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引用次数: 0
Deformation And Dynamic Response Of Steel Belt Staggered Multi-Layer Cylindrical Shell Under External Blast Loading 外爆炸荷载作用下钢带交错多层圆柱壳的变形与动力响应
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-07-07 DOI: 10.1115/1.4062919
Yuanqi Liu, Yang Du, F. Zhou, Zhao Zhang
The deformation and dynamic response of multi-layer cylindrical composed of an inner shell and fourteen outer layers under external blast loads of different TNT equivalency weights were studied. A numerical model using thermo-viscoplastic constitutive model and considering fluid-structure coupling between explosion wave and structure was developed. The displacement in axial direction and cross-section as well as the effective strain responses were analyzed to demonstrate the potential deformation of shell structure. Results demonstrate that different materials cause inconsistent displacement and separation to develop in inner and outer shell. In order to address the problem that the displacement of inner shell is hard to measure due to the shielding and covering of outer shell, a theoretical formula for calculating the maximum displacement of inner shell was developed. The deflection process and stress triaxiality histories of inner shell were investigated, and the results showed that compressive stress is the primary cause of plastic deformation. Additionally, the delamination that appeared in the outer shell was discussed, and it was revealed that there are two factors of delamination: 1) Stress wave spread across adjacent layers in the opposite way because steel belts were wound in the opposite direction between the two adjacent layers;2) Outer layers experienced uneven compressive loads. The results will be helpful to provide a reference for the intrinsic safety design of such multi-layer cylindrical structures for hydrogen storage, etc…
研究了由1层内层和14层外层组成的多层圆柱体在不同TNT当量爆炸载荷作用下的变形和动力响应。采用热粘塑性本构模型,考虑爆炸波与结构的流固耦合,建立了数值模型。分析了壳结构的轴向位移和截面位移以及有效应变响应,证明了壳结构的潜在变形。结果表明,不同的材料会导致内壳和外壳发生不一致的位移和分离。为了解决由于壳体的屏蔽和覆盖导致内壳位移难以测量的问题,提出了计算内壳最大位移的理论公式。研究了壳体的挠曲过程和应力三轴史,结果表明压应力是塑性变形的主要原因。此外,还对外壳出现的分层现象进行了讨论,得出了分层的两个因素:1)由于钢带在相邻两层之间缠绕的方向相反,应力波在相邻两层之间的传播方向相反;2)外层承受的压缩载荷不均匀。研究结果可为储氢等多层圆柱结构的本质安全设计提供参考。
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引用次数: 1
Selection of Electrode Material for Inconel 617/P92 Steel SMAW Dissimilar Welds Inconel 617/P92钢SMAW异种焊缝电极材料的选择
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-06-20 DOI: 10.1115/1.4062794
Ashok Kumar, S. Pandey, Abir Bhattacharya, D. Fydrych, Sachin Sirohi, C. Pandey
The present work aimed to investigate the microstructure and mechanical properties of the dissimilar shielded metal arc welded (SMAW) joint of Alloy 617 and P92 steel for advanced ultra-supercritical (AUSC) boilers. The SMAW joint was produced using three different types of electrodes, namely ENiCrFe-3, ENiCrMo-3 and ENiCrCoMo-1. During microstructural observation of the welded joints, no possible cracking was detected in the weldments. The dissimilar metal welds (DMWs) obtained using the ENiCrCoMo-1 electrode showed the maximum tensile strength, while the minimum was obtained for the ENiCrFe-3 electrode. Among all the electrodes, the ENiCrFe-3 electrode exhibited the maximum impact toughness, while the minimum was obtained for ENiCrCoMo-1 electrodes. Based on microstructure and mechanical characterization, the ENiCrFe-3 electrode was selected as the best one among all to produce the DMW of Alloy 617 and P92 steel.
本工作旨在研究先进超超临界(AUSC)锅炉用合金617和P92钢的异种屏蔽金属电弧焊(SMAW)接头的组织和力学性能。SMAW接头使用三种不同类型的电极生产,即ENiCrFe-3、ENiCrMo-3和ENiCrCoMo-1。在焊接接头的微观结构观察过程中,未在焊件中检测到可能的裂纹。使用ENiCrCoMo-1电极获得的异种金属焊缝(DMW)显示出最大的抗拉强度,而ENiCrFe-3电极获得了最小的抗拉强度。在所有电极中,ENiCrFe-3电极表现出最大的冲击韧性,而ENiCrCoMo-1电极表现出最小的冲击韧性。根据显微组织和力学性能,选择ENiCrFe-3电极作为生产617合金和P92钢DMW的最佳电极。
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引用次数: 2
Experimental Study On Pressure Pulsation and Acceleration Response of Fluid Conveying Pipeline Under Multi-Excitation 多激励下流体输送管道压力脉动及加速度响应的实验研究
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-06-16 DOI: 10.1115/1.4062751
Yiming Cao, Hui Ma, Xumin Guo, Han Ge, Hui Li, Junzhe Lin
The fluid conveying pipelines are often subjected to internal fluid fluctuation excitation in hydraulic pump and external base excitation from aeroengine rotor. To investigate the acceleration response of pipeline and pressure pulsation response of fluid, the vibration tests of pipeline under base excitation, fluid fluctuation excitation and multi-excitation are conducted. A set of test bench and test scheme of pipeline system under multi-excitation are designed. The test data are collected by piezoelectric pressure sensor and three-direction acceleration sensor. By analyzing the test data, the following results can be obtained: Under base excitation, the internal fluid still has weak pressure pulsation response even without fluid fluctuation excitation. However, the pressure pulsation response remains unchanged with the increase of base excitation amplitude. Under fluid fluctuation excitation, the amplitudes of vibration responses at fluid fundamental frequency fp increase with the increase of pump pressure except at 9 MPa and 15 MPa. The natural frequency of pipeline is close to 3fp when the pump pressure is 9 MPa and 15 MPa respectively, and the pipeline system will have resonance. Under multi-excitation, the amplitudes of vibration responses are close to the superimposed amplitudes of two single source excitations at fb=175 Hz and fp=298 Hz. The vibration responses appear beat vibration at fb=298 Hz and fp=297.6 Hz. The relevant test scheme and test data analysis adopted in this paper have important reference value for the in-depth study of pipeline vibration under multi-excitation and engineering practice.
流体输送管道经常受到液压泵内部流体波动激励和航空发动机转子外部基座激励。为了研究管道的加速度响应和流体的压力脉动响应,对管道进行了基础激励、流体脉动激励和多重激励下的振动试验。设计了一套管道系统多激励试验台和试验方案。测试数据由压电压力传感器和三向加速度传感器采集。通过对试验数据的分析,可以得出以下结果:在基本激励下,即使没有流体波动激励,内部流体仍然具有较弱的压力脉动响应。然而,压力脉动响应随着基础激励振幅的增加而保持不变。在流体波动激励下,除了在9MPa和15MPa处,流体基频fp处的振动响应振幅随着泵压的增加而增加。当泵压分别为9MPa和15MPa时,管道的固有频率接近3fp,管道系统会发生共振。在多重激励下,在fb=175Hz和fp=298Hz下,振动响应的振幅接近两个单源激励的叠加振幅。振动响应在fb=298Hz和fp=297.6Hz处出现拍频振动。本文采用的相关试验方案和试验数据分析,对深入研究多激励下的管道振动和工程实践具有重要参考价值。
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引用次数: 0
Ultimate Strength of a Thin Wall Tee for Sodium Cooled Fast Reactors Under Seismic Loads 地震荷载作用下钠冷快堆薄壁三通的极限强度
4区 工程技术 Q3 Engineering Pub Date : 2023-06-16 DOI: 10.1115/1.4062675
Tomoyoshi Watakabe, Hideki Takahashi
Abstract It is a key issue to clarify failure mode of piping in nuclear power plants and its safety margin included in the design practice. In this study, a series of dynamic failure tests of a thin wall tee for sodium-cooled fast reactors was conducted. Some discussions related to the thin wall tee are provided on the failure mode under seismic load, dynamic response behavior, accuracy of fatigue prediction by dynamic elastic-plastic analysis, and a safety margin of fatigue evaluation which is included in conventional design rule.
明确核电站管道的失效模式及其安全裕度是设计实践中的一个关键问题。本文对钠冷快堆薄壁三通进行了一系列动态失效试验。对薄壁三通在地震荷载作用下的破坏模式、动力响应特性、动弹塑性分析疲劳预测的准确性以及常规设计准则中包含的疲劳评估安全裕度等问题进行了讨论。
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引用次数: 0
Statistical Distribution Model of Charpy Absorbed Energy in Transition Temperature Range for Reactor Pressure Vessel Steel 反应堆压力容器钢在转变温度范围内夏比吸收能量的统计分布模型
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-06-05 DOI: 10.1115/1.4062674
N. Miura, T. Shinko
A statistical model to estimate the distribution characteristics of Charpy absorbed energy in the transition temperature range was proposed based on the variation in fracture toughness addressed by the Master Curve and the relationship between fracture toughness and Charpy absorbed energy associated with the Charpy Master Curve. Charpy absorbed energy in the transition temperature range can be well approximated by both the Weibull and normal distributions, and the parameters to determine the shape of the distributions (scale and shape parameters of the Weibull distribution, mean and standard deviation of the normal distribution) can be deductively defined as the functions of two independent variables, median of the fracture toughness and the difference between reference temperature and Charpy reference temperature. A series of Charpy impact tests were conducted under the same conditions to obtain the characteristics of the variation in Charpy absorbed energy for a reactor pressure vessel steel SQV2A base metal, and the experimental variation was reasonably predicted by the proposed model.
基于主曲线处理的断裂韧性变化,以及与Charpy主曲线相关的断裂韧性与Charpy吸收能之间的关系,提出了估算转变温度范围内Charpy吸收能分布特征的统计模型。在转变温度范围内的Charpy吸收能量可以用Weibull分布和正态分布很好地近似,决定分布形状的参数(Weibull分布的尺度和形状参数,正态分布的均值和标准差)可以演绎定义为两个自变量的函数,断裂韧性的中位数和参考温度与Charpy参考温度之差。在相同条件下进行了一系列Charpy冲击试验,获得了反应堆压力容器钢SQV2A母材的Charpy吸收能量变化特征,并通过所建立的模型对实验变化进行了合理预测。
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引用次数: 0
Damage Assessment of Similar Martensitic Welds Under Creep, Fatigue, and Creep-Fatigue Loading 相似马氏体焊缝在蠕变、疲劳和蠕变-疲劳载荷下的损伤评估
4区 工程技术 Q3 Engineering Pub Date : 2023-05-25 DOI: 10.1115/1.4062396
Thorben Bender, Andreas Klenk, Stefan Weihe
Abstract For the assessment of welds under high-temperature conditions in the creep or creep-fatigue regimes, the knowledge of the damage location and its temporal evolution is of high importance. The local failure behavior of weld joints is not reflected in design guidelines using weld reduction factors or in typical assessment approaches. The evaluation of local strains and stresses in the heat affected zone (HAZ) is essential for a more detailed consideration of weld behavior and has a high potential for improvement of design and inspection guidelines. In this paper, an overview of current developments in the assessment of weld joints is given. Uni-axial creep, component tests, low cycle fatigue (LCF), and creep-fatigue experiments with base material, weld joints and microstructure simulated HAZ material are presented. The use of test results of microstructure simulated HAZ material allows the parameter identification of numerical material models for the HAZ and improves the simulation of the local stress and strain behavior of weld joints. Two assessment methods, one for creep and one for fatigue/creep-fatigue were presented, based on the local behavior determined by the numerical simulations. The assessment approach for pure creep loads was validated using several uni-axial creep tests and two component tests. The approach for the fatigue/creep-fatigue loads is still in the developmental stage but the first results were presented and further areas for improvement were identified.
对于蠕变或蠕变-疲劳状态下高温条件下焊缝的评估,损伤位置及其时间演变的知识是非常重要的。焊接接头的局部破坏行为没有反映在使用焊缝折减系数的设计准则或典型的评估方法中。热影响区(HAZ)局部应变和应力的评估对于更详细地考虑焊接行为至关重要,并且具有很大的改进设计和检查指南的潜力。本文综述了焊接接头评定的最新进展。介绍了基材、焊接接头和微观组织模拟热影响区材料的单轴蠕变、构件试验、低周疲劳试验和蠕变疲劳试验。利用微观结构模拟热影响区材料的试验结果,可以对热影响区数值材料模型进行参数识别,提高了对焊接接头局部应力应变行为的模拟。基于数值模拟确定的局部行为,提出了蠕变和疲劳/蠕变-疲劳两种评估方法。通过多次单轴蠕变试验和双组分试验验证了纯蠕变载荷的评估方法。疲劳/蠕变疲劳载荷的方法仍处于发展阶段,但已经提出了初步结果,并确定了进一步改进的领域。
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引用次数: 0
Failure Risk Assessment Of Pressurized Cylinder By Magnetic Measurements 磁测增压缸失效风险评估
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2023-05-22 DOI: 10.1115/1.4062587
Shen Zx, Zhu Jindan, Wang Du, Xu Jia-min, Huang Huangdong, Zhang Haoqi, Cai Penghui, Chen Hu
Failure risk assessment of pressure vessels and piping systems is an important part of their integrity management. Obviously, there are many shortcomings in risk analysis using only traditional procedures, which are mostly qualitative or conservative by nature. This study develops a novel limit analysis method using quantitative magnetic measurements to determine the failure risk of steel vessels. Firstly, the correlation between the physico-mechanical properties of a pressurized steel cylinder and the magnetic coercive force was obtained by hydraulic tests, it is found that increasing internal pressure leads to an increase in the coercive force, and the magnetomechanical behaviour can be described by a linear general expression. By solving the inverse problem, it is possible to diagnose the transition of the structure to the yield region or the fracture region based on the measurements of coercivity, which enables us to conduct the risk assessment prior to the failure of a pressurized cylinder, validated by a full-scale hydrostatic burst test. Finally, a quantitative criteria for identifying the structural failure of the pressurized cylinder was established based on coercivity measurements.
压力容器和管道系统的失效风险评估是其完整性管理的重要组成部分。显然,仅使用传统程序进行风险分析存在许多缺点,这些程序本质上大多是定性的或保守的。本研究提出了一种新的极限分析方法,利用定量磁测量来确定钢容器的失效风险。首先,通过水力试验得到了受压钢瓶的物理力学性能与磁矫顽力之间的关系,发现内压增大导致磁矫顽力增大,其磁力学行为可以用线性一般表达式来描述。通过求解反问题,可以根据矫顽力测量来诊断结构向屈服区域或断裂区域的过渡,从而使我们能够在加压圆柱体失效之前进行风险评估,并通过全尺寸静水压爆试验进行验证。最后,建立了基于矫顽力测量的受压圆筒结构失效定量判别准则。
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引用次数: 0
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Journal of Pressure Vessel Technology-Transactions of the Asme
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