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Formation of control contours for technological process in a coal strip mine 煤炭带状开采技术过程控制轮廓线的形成
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-78-82
O.I. Cherskikh, V.S. Minakov, A.M. Makarov
Mining technological process as a sequence of changing the natural state of the Earth's subsoil to obtain a certain quantity and quality of mineral products is characterized by departures from the specified normative parameter values, which is due to causes of different nature. Most of these causes are man-made, anf they are created during the performance of specific process operations by the personnel. The article presents an original approach to managing the control over the technological process parameters in a coal strip mine. To reduce the magnitude and probability of the process departures from the normative values, the authors propose to create technical and organizational control loops. Each loop is a closed chain of technical means and organizational tools, which secures up-keeping of the normative technological process state. Production risk is proposed to be used as a criterion to assess the efficiency of the control loops. The methodology allowing to calculate the risk is described. The results of the contour approach application to the technological process control at the Solntsevsky coal strip mine are presented.
采矿技术过程是改变地球底土自然状态以获得一定数量和质量的矿产品的一系列过程,其特点是由于不同性质的原因而偏离规定的规范参数值。这些原因大多是人为的,是在工作人员执行特定工艺操作时产生的。文章介绍了一种管理控制带状煤矿技术工艺参数的新方法。为了降低工艺偏离规范值的程度和概率,作者建议创建技术和组织控制回路。每个环路都是一个由技术手段和组织工具组成的封闭链,确保维持规范的技术工艺状态。建议将生产风险作为评估控制环效率的标准。文中介绍了计算风险的方法。介绍了在索尔恩采夫斯基带状煤矿技术工艺控制中应用等值线方法的结果。
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引用次数: 0
Investigation of physical and mechanical properties of ijolite-urtite under uniaxial and triaxial compression 黝帘石-乌云石在单轴和三轴压缩条件下的物理和机械特性研究
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-127-133
N.N. Kuznetcov, A.K. Pak
The study of deformation and failure processes in rock masses is often carried out in laboratory conditions on samples. Widely used test equipment is used for this purpose, which makes it possible to create loading conditions similar to those inside the rock mass. Basically, the loading mode is implemented when forces are applied only to one side of the sample (along one axis), that is, uniaxial compression or tension. Test equipment that allows creation of loading along three axes, i.e. triaxial compression, is used less frequently. Such equipment is often very expensive, and testing requires a lot of time and resources. Nevertheless, this loading mode is one of the most interesting, since it is close to real conditions in the rock mass. This paper presents the results of experimental studies of ijolite-urtite samples (rocks from the Khibiny massif, the Kola Region) in conditions of uniaxial and triaxial compression. The purpose of the research is to establish how the values of the compressive strength of this rock change, to assess the critical values of the specific strain energy, as well as the tendency to dynamic destruction during the transition from the uniaxial loading mode to the triaxial one. The experimental studies revealed that there exists a sharper increase in the values of compressive strength and the critical values of specific strain energy of the ijolite-urtite samples in conditions of triaxial compression than under uniaxial compression. It has been established that the studied rock is prone to dynamic failure under uniaxial compression and preserve its tendency to this type of failure under triaxial compression.
对岩体变形和破坏过程的研究通常是在实验室条件下对样品进行的。为此,我们使用了广泛使用的试验设备,这些设备可以创造与岩体内部类似的加载条件。基本上,加载模式是只在样品的一侧(沿一条轴线)施加力,即单轴压缩或拉伸。可以沿三个轴施加载荷的测试设备,即三轴压缩,使用较少。这种设备通常非常昂贵,而且测试需要大量的时间和资源。然而,这种加载模式是最有趣的模式之一,因为它接近岩体的真实情况。本文介绍了在单轴和三轴压缩条件下对黝帘石-乌云岩样本(科拉地区基比尼丘陵的岩石)进行实验研究的结果。研究的目的是确定这种岩石的抗压强度值如何变化,评估特定应变能的临界值,以及从单轴加载模式过渡到三轴加载模式期间的动态破坏趋势。实验研究表明,在三轴压缩条件下,黝帘石-乌云岩样本的抗压强度值和比应变能临界值比在单轴压缩条件下增加得更快。研究结果表明,所研究的岩石在单轴压缩条件下容易发生动态破坏,而在三轴压缩条件下则保持了这种破坏趋势。
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引用次数: 0
Justification of the optimal operating time for the main pumps of a mining hydraulic excavator 矿用液压挖掘机主泵最佳运行时间的合理性
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-116-120
M.G. Rakhutin, Tran Van Hiep, Le Van Loi
As the pump operates and wears out, the gap in the friction pairs increases and the volumetric efficiency decreases, the pump flow gets reduced, which leads to increasing duration of working and auxiliary operations, the operating cycle of the excavator, a decrease in its productivity and excessive fuel consumption. Infrequent pump replacement can lead to a significant increase in fuel consumption and reduced excavator performance. If the pump is replaced prematurely, its service life will not be used to the full extent. In order to develop a method for establishing optimal operating hours that allow minimizing fuel consumption and the cost of replacing a pump, taking into account operating conditions, a mathematical model of the pump operation is proposed, which makes it possible to obtain an expression for determining the differentiated optimal value of operating time between replacements. A calculation method and a software algorithm have been developed in the MatLab Simulink software suite to calculate the rate of decrease in the volumetric efficiency, as well as to establish the influence of volumetric efficiency on the fuel consumption and performance of a hydraulic excavator to be utilized in the model using the example of the HPV375 pump of the Komatsu PC2000-8 excavator, Based on the proposed mathematical model of the main pumps operation, a method has been developed for calculating the differentiated operating time between replacements of the main pumps of a mining hydraulic excavator, taking into account the rate of decrease in volumetric efficiency, replacement costs and damage due to changes in productivity and excessive fuel consumption. The dependence of the rate of changes in the volumetric efficiency of the pump is presented for the excavation, viscosity, contamination and temperature of the working fluid parameters. A coefficient of “reserve of partial engine power transferred to the pump” is proposed, determined by the ratio of the difference between the average maximum and initial partial power to the value of the initial partial power, which allows estimation of the operating time of the main pumps without affecting productivity of the excavator.
随着泵的运行和磨损,摩擦对的间隙增大,容积效率降低,泵的流量减少,从而导致工作和辅助操作的持续时间增加,挖掘机的运行周期延长,生产率下降,油耗过高。不经常更换泵会导致油耗显著增加和挖掘机性能下降。如果过早更换泵,其使用寿命将无法得到充分利用。为了开发一种确定最佳工作时间的方法,以便在考虑到工作条件的情况下,最大限度地降低油耗和更换泵的成本,我们提出了一个泵运行的数学模型,从而可以获得一个表达式,用于确定两次更换之间工作时间的差异化最佳值。在 MatLab Simulink 软件套件中开发了一种计算方法和软件算法,用于计算容积效率的下降率,并以小松 PC2000-8 型挖掘机的 HPV375 泵为例,确定容积效率对模型中使用的液压挖掘机的燃料消耗和性能的影响、根据所提出的主泵运行数学模型,考虑到容积效率的下降率、更换费用以及因生产率变化和燃料消耗过多而造成的损坏,开发了一种计算矿用液压挖掘机主泵更换之间的不同运行时间的方法。根据挖掘、粘度、污染和工作液温度等参数,对泵容积效率的变化率进行了分析。提出了一个 "转移到泵上的发动机部分功率储备 "系数,该系数由平均最大部分功率与初始部分功率之差与初始部分功率值之比决定,可以在不影响挖掘机生产率的情况下估算主泵的工作时间。
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引用次数: 0
On sequestration of man-made carbon dioxide by forests and steppe vegetation of the Republic of Tyva 关于蒂瓦共和国森林和草原植被对人为二氧化碳的固碳作用
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-147-150
M.P. Kulikova, L.Kh. Tas-ool
INTRODUCTION. Currently, a coal mining territory is being formed in the Republic of Tyva, the volume of coal mining, the “carbon intensity” of production, and СО2 emissions into the atmosphere are increasing. Emissions of the man-made СО2 into the atmosphere caused by combustion of hydrocarbon fuels, wildfires, deforestation and land use development change the natural СО2 balance in the atmosphere, which is manifested in the photosynthesis and respiration processes of plants with the formation of natural carbon sinks. OBJECTIVES. The research aims to correlate the calculated data on the degree of atmospheric pollution by carbon dioxide emissions from stationary and mobile sources with the sequestration potential (with respect to СО2) of the forest and steppe ecosystems of the Republic of Tyva. RESULTS. The sequestration potential of the ecosystems of the Republic of Tyva makes it possible to capture both its own carbon dioxide emissions (fuel combustion) and those introduced from other regions. CONCLUSIONS. The total impact of the man-made СО2 on the atmosphere in the city of Kyzyl relative to other regions is low, amounting to 1,41 million t-eq СО2/year; currently, the territory of the Republic of Tyva is characterized by an excess of the sequestration capacity of man-made СО2 (7,46 million t-eq СО2/year).
引言。目前,蒂瓦共和国正在形成一个煤炭开采区,煤炭开采量、生产的 "碳强度 "以及向大气中的СО2排放量都在增加。由碳氢化合物燃料燃烧、野火、森林砍伐和土地开发造成的人为СО2排放改变了大气中的СО2自然平衡,这种平衡体现在植物的光合作用和呼吸作用过程中,并形成了天然碳汇。目标。研究旨在将固定和移动源二氧化碳排放对大气污染程度的计算数据与蒂瓦共和国森林和草原生态系统的固碳潜力(相对于СО2)相关联。结果蒂瓦共和国生态系统的固碳潜力使其既能捕获自身排放的二氧化碳(燃料燃烧),也能捕获从其他地区引入的二氧化碳。结论。与其他地区相比,人工СО2对克孜勒市大气层的总影响较小,为141万吨当量СО2/年;目前,蒂瓦共和国境内的人工СО2封存能力过剩(746万吨当量СО2/年)。
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引用次数: 0
Advantages of integrating automated process control systems of coal mines with positioning systems 煤矿自动化过程控制系统与定位系统相结合的优势
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-71-76
Coal mining companies, especially those involved in underground operations, are currently at different stages on their way to digitalization and face a number of challenges, which are described in the article. One group of such problems is the difficulties concerned with the coal mine dispatching control. The paper shows how a properly selected approach, i.e. the integration of various automated process control systems with positioning systems, provides a solution to these problems and offers significant advantages both regarding the industrial safety and maximizing the economic effect. Examples of such integration are given for the conveyor transport control system, for the air and mine gas control systems as well as a CCTV systems with positioning systems within the Smart Mine® complex. An assessment of the current technical basis for the implementation of this approach is given, and the advantages of using a single platform for subsystems of the multi-functional safety system and production management systems are shown.
煤矿企业,尤其是从事地下作业的企业,目前正处于数字化道路上的不同阶段,面临着一系列挑战,本文将对此进行介绍。其中一类问题是煤矿调度控制方面的困难。文章介绍了如何通过正确选择方法(即各种自动化过程控制系统与定位系统的集成)来解决这些问题,并在工业安全和经济效益最大化方面提供显著优势。智能矿山®综合系统中的输送机运输控制系统、空气和矿井瓦斯控制系统以及闭路电视系统与定位系统就是这种集成的实例。文中对目前实施这种方法的技术基础进行了评估,并展示了多功能安全系统和生产管理系统的子系统使用单一平台的优势。
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引用次数: 0
Self-ignition of dust and gas-air mixtures in the atmosphere of mine workings 矿井大气中粉尘和瓦斯空气混合物的自燃问题
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-121-126
S. V. Cherdantsev, P. Shlapakov, K. Lebedev, A. Erastov, S. A. Khaymin
The underground mining of coal deposits is usually accompanied by manifestation of a number of negative factors, one of which is the presence of dust and gas-air mixtures consisting of fine coal dust, methane released from the broken coal and the air of the mine atmosphere. Despite modern methods and means of dust suppression and dust collection, it has not yet been possible to achieve complete neutralization of dust and gas-air mixtures in the atmosphere of mine workings. The negative effects of dust and gas-air mixtures can manifest themselves in different ways. On the one hand, deposits of coal dust in the worked-out spaces, under certain conditions, form foci of spontaneous combustion, which are the causes of endogenous fires. On the other hand, dust and gas-air mixtures are predisposed to ignition from external sources or to spontaneous ignition followed by combustion in the form of deflagration, which, under certain conditions, turns into detonation, spreading in the atmosphere of mine workings at supersonic speed. This article considers a nonstationary one-dimensional problem of selfignition of dust and gas-air mixtures in the air flows of mine workings. The temperature and the period of spontaneous ignition of dust-gas-air mixtures are found based on the solution of this problem, expressed numerically using the Geer method. An analysis of the mixture self-ignition process is performed and some patterns of the influence of the parameters of mixtures on the period of their self-ignition are revealed.
煤矿的地下开采通常伴随着一些负面因素的出现,其中之一就是由细小煤尘、碎煤释放的甲烷和矿井大气中的空气组成的尘气混合物的存在。尽管采用了现代方法和手段来抑制粉尘和收集粉尘,但仍无法完全中和矿井大气中的粉尘和瓦斯空气混合物。粉尘和瓦斯空气混合物的负面影响有多种表现形式。一方面,在一定条件下,煤尘在工作空间的沉积会形成自燃灶,这是内源性火灾的原因。另一方面,粉尘和瓦斯-空气混合物容易从外部引燃或自燃,然后以爆燃形式燃烧,在某些条件下,爆燃会变成爆炸,以超音速在矿井大气中扩散。本文研究了矿井气流中粉尘和瓦斯空气混合物自燃的非稳态一维问题。灰尘-气体-空气混合物自燃的温度和周期是根据该问题的求解求得的,并用 Geer 方法进行了数值表达。对混合物的自燃过程进行了分析,并揭示了混合物参数对其自燃期影响的一些规律。
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引用次数: 0
Studies of physical and mechanical properties of thickened concentration tailings and artificial rock masses resulting from their disposal in mined-out spaces of open-pits 浓缩尾矿的物理和机械特性研究,以及在露天矿开采空间弃置浓缩尾矿和人工岩块的物理和机械特性研究
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-111-115
V.N. Kalmykov, A. Gogotin, V.S. Galyamov, A.S. Tarabaev
The article presents the results of studying physical and mechanical properties of thickened concentration tailings, as well as regularities in their changes during the dumping process in mined-out spaces of open-pits. The necessity of experimental studies is explained by the existing discrepancy between the parameters of the artificial hydraulic deposition of soils and the design solutions, in particular, the spreading angles, the lack of a ponding zone created within the rock mass body, as well as the insignificant influence on the intakes of the dewatering plant. The following characteristics of the thickened tailings that define the parameters of the hydraulic deposition technology and the artificial massif formed inside the pit at the design stage were taken as the research objects: density, mineral density, absolute and relative moisture content, storactivity, viscosity, shear stress, flowing angle, and water conductivity. These characteristics were tested using conventional methods. Representative samples were collected at the discharge points of the thickened tailings in the open pit and directly at the discharge point of the thickener No.2 at the paste thickening plant. It was established that as the thickened tailings are transported to the place of their deposition inside the open pit, no changes take place in their density, moisture content, and water conductivity, but the rheological properties, such as viscosity, shear stress, angle of spreading undergo a significant change, which should be taken into account in design solutions. Being familiar with the technology of thickening, transportation and storage of paste mixtures in open-pit mines allows us to consider the mechanical impact on the pulp flocculi and their destruction, consisting in the rupture of the macromolecules, as the main cause of changes in the structure and properties of the thickened tailings.
文章介绍了浓缩尾矿的物理和机械特性研究结果,以及在露天矿开采空间倾倒过程中其变化的规律性。实验研究的必要性在于土壤人工水力沉积参数与设计方案之间存在差异,特别是铺展角、岩体内部缺乏积水区以及对脱水设备进水口的影响微不足道。浓缩尾矿在设计阶段确定了水力沉积技术参数和在矿坑内形成的人工岩块,研究对象是浓缩尾矿的以下特征:密度、矿物密度、绝对和相对含水量、storactivity、粘度、剪应力、流动角和导水性。这些特征均采用传统方法进行测试。在露天矿浓缩尾矿的排放点和直接在膏体浓缩厂 2 号浓缩机的排放点采集了具有代表性的样品。结果表明,当浓缩尾矿被运送到露天矿坑内的堆放地点时,其密度、含水量和导水率不会发生变化,但流变特性,如粘度、剪切应力、扩散角会发生显著变化,这一点在设计方案中应加以考虑。熟悉露天矿浆混合物的浓缩、运输和储存技术后,我们可以考虑将对矿浆絮凝体的机械影响及其破坏(包括大分子破裂)作为浓缩尾矿结构和性质变化的主要原因。
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引用次数: 0
Causes of fracturing and evidence of coal seam deforming in the vibration impact zone 振动冲击区断裂的原因和煤层变形的证据
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-134-138
M.V. Pavlenko, E.V. Sinitskaya, I. A. Florova, D.G. Sandakova
The use of vibration effects for the effective preparation of a low–permeability coal seam is a fairly promising and constantly improving process. The main difficulty of theoretical research is the fact that coal seams are very diverse in their properties and represent a complex environment. Under the influence of vibration, the capacitive and filtration characteristics of the coal massif change. This leads to a change in the structure and capacity of the porous-fissured space of coal. This reaction finds a good explanation: each act of vibration action causes a rapid change in the coal mass in accordance with the operating stresses during vibration. This point of view was used as the basis for theoretical reasoning, in order to justify the rational impact of directional vibration on the coal seam, to change fracturing and further intensify methane recovery. This is confirmed by both laboratory and industrial experiments on vibration effects. Changes in the environment after strong earthquakes are of a similar nature, even at great distances from the source of the impact. Therefore, the simplest in terms of constructive implementation and less costly in terms of energy and material consumption is a directed oscillatory process on a low-permeability coal seam, which is performed using vibration installations of both surface and underground design.
利用振动效应有效制备低渗透煤层是一项相当有前景且不断改进的工作。理论研究的主要困难在于,煤层的性质千差万别,代表着一种复杂的环境。在振动的影响下,煤层的容性和过滤特性会发生变化。这导致煤的多孔裂隙结构和容量发生变化。这种反应有一个很好的解释:每次振动作用都会导致煤块根据振动时的工作应力发生快速变化。这一观点被用作理论推理的基础,以证明定向振动对煤层的合理影响,从而改变裂缝并进一步提高甲烷回收率。实验室和工业振动效应实验都证实了这一点。强烈地震后的环境变化具有类似的性质,即使在距离震源很远的地方也是如此。因此,在施工方面最简单、在能源和材料消耗方面成本较低的方法是在低渗透性煤层上进行定向振动过程,该过程可使用地面和地下设计的振动装置。
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引用次数: 0
Rational technology for integrated mining of peat deposits 泥炭矿床综合开采的合理技术
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-66-69
A.V. Mikhailov, A. Zhigulskaya, Yu.A. Kazakov
The article analyzes a rational scheme of bulldozer technology of complex surface layer-wise extraction of peat raw materials and wood remains, which contributes to energy and resource saving. Complete extraction of useful components from peat deposits is achieved based on the environmental principles of rational use of natural resources. Agro-industrial and environmental protection are currently becoming promising directions for the use of peat raw materials. The ways of technical retooling and enhancing the efficiency of equipment operation are considered with account for the scale factor of the peat-mining companies. The advantages of the peat mining technology, which can be used in small-scale peat mining companies, are shown. The choice of equipment for the bulldozer technology is made with consideration of the limiting conditions for its application, reduction of the energy intensity of the process; equipment match by technical specifications; versatility and multitask capability.
文章分析了复杂表层分层提取泥炭原料和木材残渣的推土机技术的合理方案,该方案有助于节约能源和资源。根据合理利用自然资源的环保原则,可以从泥炭矿床中完全提取有用成分。农用工业和环境保护目前正成为泥炭原料利用的有利方向。考虑到泥炭开采公司的规模因素,研究了技术改造和提高设备运行效率的方法。显示了可用于小型泥炭开采公司的泥炭开采技术的优势。在为推土机技术选择设备时,考虑了其应用的限制条件、降低工艺的能源强度、设备的技术规格匹配、多功能性和多任务能力。
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引用次数: 0
Assessment of the loading rate impact on the uniaxial compressive strength of hard rocks and their failure behavior 评估加载速率对坚硬岩石单轴抗压强度及其破坏行为的影响
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-126-131
A.A. Kozyrev, N.N. Kuznecov, A.K. Pak
When studying physical and mechanical properties of rocks, one of the main parameters to be determined is their uniaxial compressive strength. During laboratory experiments, the value of this parameter can be influenced by both loading conditions and the shape of the prepared samples. By studying the impact of these factors, it is possible to give an adequate assessment of changes in the strength of rocks, as well as to predict their failure behavior. The paper presents the results of experimental studies of hard rocks from the Kola region deposits under uniaxial compression. The values of the rock strength at loading rates from 0.01 to 50 kN/s were established. On the basis of the obtained data it was revealed that the V.A. Fokin criterion can be used to determine the rated strength of rocks. It is shown that the values of uniaxial compressive strength of brittle elastic rock (urtite) and non-brittle elastic-plastic rock (carbonatite) will also increase with the increasing loading rate. It is established that for hard rocks prone to dynamic failure, an increase in the loading rate will lead to an increase in the intensity of their failure. Increasing the loading rate for non-brittle elastic-plastic rocks can cause them to start failing dynamically. The obtained conclusions indicate that the failure behavior of rock samples depends on the time factor of loading.
在研究岩石的物理和机械特性时,需要确定的主要参数之一是岩石的单轴抗压强度。在实验室实验过程中,该参数值会受到加载条件和制备样品形状的影响。通过研究这些因素的影响,可以充分评估岩石强度的变化,并预测其破坏行为。本文介绍了对来自科拉地区矿床的坚硬岩石进行单轴压缩的实验研究结果。研究确定了岩石在 0.01 至 50 kN/s 加载速率下的强度值。根据获得的数据,V.A. Fokin 标准可用于确定岩石的额定强度。研究表明,脆性弹性岩石(乌云岩)和非脆性弹塑性岩石(碳酸盐岩)的单轴抗压强度值也会随着加载速率的增加而增加。可以确定的是,对于易发生动态破坏的坚硬岩石,加载速率的增加会导致其破坏强度的增加。对于非脆性弹塑性岩石,加载速率的增加会导致其开始动态破坏。得出的结论表明,岩石样本的破坏行为取决于加载的时间因素。
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引用次数: 0
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Mining Industry Journal (Gornay Promishlennost)
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