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Creation of a 3D geomechanical model to assess rock mass stability 创建三维地质力学模型以评估岩体稳定性
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-145-148
D. Akmatov, R.V. Shevchuk, E.A. Tuchel, V. V. Nikolaichuk, R.R. Galieva
The use of 3D geomechanical models to assess rock stability is a common practice in present-day research. Creation of a 3D geomechanical model represents a key stage in studying the stress-and-strain state of rocks. The paper presents a theoretical overview of the rock stress-and-strain state calculation. The main objective of the research is to create a geomechanical numerical model aimed at describing the stress-and-strain state of rocks. Distribution of the stress tensor components for different directions of the forces applied and other boundary conditions was determined during the stress-and-strain modeling in order to determine the limits of their changes. Modeling of the stress-and-strain state in a 3D formulation was performed using the finite element method in the COMSOL Multiphysics software suite, which is a common approach among the researchers.
使用三维地质力学模型评估岩石稳定性是当今研究中的一种常见做法。建立三维地质力学模型是研究岩石应力应变状态的关键阶段。本文介绍了岩石应力应变状态计算的理论概述。研究的主要目的是建立一个旨在描述岩石应力应变状态的地质力学数值模型。在应力和应变建模过程中,确定了不同作用力方向和其他边界条件下应力张量分量的分布,以确定其变化的极限。采用 COMSOL Multiphysics 软件套件中的有限元法,以三维形式对应力和应变状态进行建模,这是研究人员常用的方法。
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引用次数: 0
On application of the KSM-type continuous surface miners in developing the North-West section of the Elga coal deposit 关于 KSM 型连续露天采矿机在开发埃尔加煤矿西北矿区中的应用
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-138-143
D. V. Hosoev, S. Panishev, V.V. Kiselev, A. Burakov
The paper presents the results of research that aims to increase the cost efficiency of the Elga open pit mine, which develops a coal deposit of the same name located in the permafrost zone, by introducing the continuous flow process technology with the use of surface miners that allow selective excavation of rock seams and plies, thereby reducing their dilution, instead of the cyclic method based on drilling and blasting operations. Illustrations and detailed information are provided on the physical, geographical and geological features of the field site, the degree of its exploration, the geological structure, reserves, climatic, geocryological and mining conditions of the deposit, physical and mechanical properties of the overburden rocks and coals, a technological scheme of the mining operations at the strip mine. The key mining and geological indicators of the NorthWest section of the developed deposit are given; and the technical capacity of the proposed surface miner is defined. Estimated qualitative indicators of coal production are presented in the graphic form, including the losses, dilution and ash content at the bulk and selective mining of individual seams. It is emphasized that the highest rates of losses and dilution of the mined coal are observed when mining a seam with the most complex structure. The obtained results will allow to justify the optimal technological parameters to apply the continuous flow process technology based on application of the KSM-type surface miners when developing complex seams in different areas of the Elga deposit, which will ultimately increase the cost efficiency of the mining company. Based on the performed researches, a conclusion is made on the efficiency of using surface miners for development of the deposit.
本文介绍了旨在提高埃尔加露天煤矿成本效益的研究成果,该矿开发了位于永久冻土区的同名煤矿,采用了连续流工艺技术,使用露天采矿机对岩层和岩层进行选择性挖掘,从而减少了岩层和岩层的稀释,取代了以钻探和爆破作业为基础的循环方法。图文并茂地介绍了矿区的自然、地理和地质特征、勘探程度、地质结构、储量、气候、地质岩石学和矿床开采条件、覆盖层岩石和煤炭的物理和机械特性、条矿开采作业技术方案。给出了已开发矿床西北部的主要开采和地质指标,并确定了拟建露天采矿机的技术能力。以图表形式介绍了煤炭生产的质量指标估算,包括单个煤层批量和选择性开采时的损失、稀释和灰分含量。需要强调的是,在开采结构最复杂的煤层时,所采煤炭的损失率和稀释率最高。所获得的结果将证明,在埃尔加矿床不同地区开采复杂煤层时,在应用 KSM 型露天采煤机的基础上应用连续流工艺技术的最佳技术参数是合理的,这将最终提高采矿公司的成本效益。根据已完成的研究,对使用露天采矿机开发该矿床的效率做出了结论。
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引用次数: 0
Real-time measurement of rock weight during loading and hauling operations 在装载和运输过程中实时测量岩石重量
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-87-92
I.E. Osipov, R. Batraliev, N. Turtygina, A.V. Okhrimenko
The article discusses an automated control system for underground mining of copper-nickel ores and the weight control system as a part of this system. The main functions of the weight control system are described, as well as the requirements towards this system, the principle of applying the proposed algorithms and the results of implementing this system at an existing mining operation. The experience of measuring the rock mass during loading and hauling operations is described in terms of operational management and control of actual quantitative and qualitative parameters of ore flow in the multistage process of the ore grade stabilization in underground mining. The obtained results help to solve the challenge of controlling the LHD bucket load while ensuring the required parameters and operating conditions for the following application scenarios: (1) control of the transported rock mass for each haul cycle with the accuracy of ±6%; (2) control of the transported rock mass by a particular LHD per shift with the accuracy not worse than 1% for 60 haul cycles per shift; (3) for the operations with high moisture content of the transported load, it is possible to account for the stuck material for each haul cycle; (4) no special requirements to the weighing process; (5) minimization of the operating costs for calibration and maintenance; (6) high reliability due to minimum amount of hardware; (7) no degradation of the method when using readings of the hydraulic system; (8) unification of the system. The accuracy and reliability of the data obtained gradually increases during the operation when the test measurements are made about once a month. The disadvantages include: (1) impossibility to use the metrological level for measurements; (2) dependence on the technical condition of the onboard hydraulic system; (3) partial dependence on the LHD mileage. A conclusion is made that the process of ore grade stabilization should be multistage, and the measurement of the rock mass during the loading and hauling operations is one of the mandatory methods for implementation of the geometallurgical tasks.
文章讨论了铜镍矿地下采矿自动控制系统以及作为该系统一部分的重量控制系统。文章介绍了重量控制系统的主要功能,以及对该系统的要求、应用建议算法的原理和在现有采矿作业中实施该系统的结果。从地下采矿中矿石品位稳定的多级过程中矿石流动的实际定量和定性参数的运行管理和控制方面,介绍了在装载和运输过程中测量岩石质量的经验。获得的结果有助于解决控制 LHD 铲斗载荷的难题,同时确保以下应用场景所需的参数和操作条件:(1) 每个运载周期的运载岩体控制精度为 ±6%;(2) 每班 60 个运载周期,每个 LHD 的运载岩体控制精度不低于 1%;(3) 对于运载岩体含水量高的作业,可以对每个运载周期的卡料进行计算;(4) 对称重过程没有特殊要求;(5) 校准和维护的运行成本最小化;(6) 硬件数量最少,可靠性高;(7) 使用液压系统读数时,方法不会退化;(8) 系统统一。在运行过程中,大约每月进行一次测试测量,所获数据的准确性和可靠性会逐渐提高。缺点包括(1) 无法使用计量水平进行测量;(2) 依赖于船载液压系统的技术条件;(3) 部分依赖于 LHD 的里程。得出的结论是,矿石品位稳定过程应该是多阶段的,而在装载和运输过程中对岩体进行测量是执行地质冶金任务的必要方法之一。
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引用次数: 0
Assessment of filtration and deformation processes in the tailings dam on the basis of 3D modeling 根据 3D 模型评估尾矿坝的过滤和变形过程
Pub Date : 2024-03-15 DOI: 10.30686/1609-9192-2024-1-100-104
N.A. Kalashnik
3D modeling of the filtration and deformation processes in the active tailings dump was carried out using the example of one of the mining enterprises in the Kola region. The results of engineering-geological and hydrological studies of the tailing dump were used as the input data. The main research methods and approaches consisted in creating a hydrogeomechanical 3D model and finite element modeling of the geomechanical and hydraulic conditions. At the same time, the main emphasis was placed on the dynamic change in water filtration through the soils of the enclosing dam, which is realized in the results of calculations through step-by-step changes in the transverse filtration coefficient. The purpose of the study was to identify the features of filtration and deformation processes occurring in the tailings storage of the mining enterprise using their 3D modeling. A hydrogeomechanical model has been developed that reflects the geometry of the investigated facility, soil properties, geomechanical and hydraulic conditions. Based on the modeling results, model parametric values of soil movements of the enclosing dam and the volumes of filtered water from the tailings dump were determined. Dependence of parametric values of the indices on the coefficient of transverse filtration is established. The dynamics of changes in the total soil movements of the enclosing dam and the volume of water filtration from the tailing pond were traced. The obtained results serve as a scientific and technical basis for assessing the hydrogeomechanical state of the tailings storage by using established graphic and analytical dependencies, and thus have undoubted practical significance.
以科拉地区的一家采矿企业为例,对活动尾矿堆的过滤和变形过程进行了三维建模。尾矿库的工程地质和水文研究结果被用作输入数据。主要研究方法和途径包括建立水文地质三维模型和地质力学与水力条件的有限元模型。同时,主要重点放在通过围坝土壤滤水的动态变化上,这种变化通过横向滤水系数的逐步变化在计算结果中得以实现。研究的目的是通过三维建模确定采矿企业尾矿库中发生的过滤和变形过程的特征。已建立的水文地质力学模型反映了所调查设施的几何形状、土壤特性、地质力学和水力条件。根据建模结果,确定了围坝土壤移动和尾矿库滤水量的模型参数值。确定了各项指标参数值与横向过滤系数的关系。对围坝土壤总移动量和尾矿库滤水量的动态变化进行了追踪。所获结果为利用已建立的图形和分析依赖关系评估尾矿库的水文地质力学状态提供了科学和技术依据,因此具有毋庸置疑的实际意义。
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引用次数: 0
Digital technologies in blasting: DAVTECH's intelligent autonomous hardware-and-software suite for analyzing particle size distribution of rocks 爆破中的数字技术:DAVTECH 用于分析岩石粒度分布的智能自主硬件和软件套件
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-57-62
A.V. Dremin, V.S. Velikanov
Rock blasting is the first stage of rock crushing and it plays a defining part in the process chain of mining and processing of minerals. The difficulties in correlating the data on particle size distribution in the muck pile with the blast, the rock properties and the energy characteristics of explosives define the need to solve a wide range of scientific and practical tasks. Contemporary approaches to optimizing the particle size distribution ("fragmentation") are based on considering the energy efficiency of explosives and controlled distribution of the blast energy during the blast. At the current development stage of digital technologies in the mining industry, the qualitative and quantitative characteristics in assessing the particle size distribution are determined with the help of tools that estimate the size of the rock pieces by analyzing two- or three-dimensional images obtained by various technical means. The authors of the article present a study of the rock particle size distribution analysis based on digital technologies using a Russian innovative hardware and software suite developed by the DAVTECH Company. During a full-scale study the authors confirmed that the hardware and software suite ensures satisfactory results for a preliminary assessment of blasting operations due to faster sampling using a fully autonomous system, and it provides reliable information and allows visualizing and comparing the data of a large number of measurements. The studied hardware and software suite also secures improved safety by eliminating manual sampling directly at the muck pile, thus avoiding work in high-risk areas.
岩石爆破是岩石破碎的第一阶段,在矿物开采和加工过程链中起着决定性作用。将泥土堆中的粒度分布数据与爆破、岩石特性和炸药能量特性相关联的困难,决定了需要解决广泛的科学和实际问题。优化粒度分布("破碎")的现代方法基于考虑炸药的能量效率和爆破过程中爆破能量的可控分布。在采矿业数字技术的当前发展阶段,评估粒度分布的定性和定量特征是在通过分析各种技术手段获得的二维或三维图像来估算岩块大小的工具的帮助下确定的。文章作者介绍了一项基于数字技术的岩石粒度分布分析研究,该研究使用了俄罗斯 DAVTECH 公司开发的创新硬件和软件套件。在全面研究中,作者证实,由于使用完全自主的系统采样速度更快,该硬件和软件套件可确保爆破作业初步评估的满意结果,并提供可靠的信息,允许对大量测量数据进行可视化和比较。所研究的软硬件套件还可避免直接在泥堆上进行人工取样,从而避免在高风险区域工作,从而提高安全性。
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引用次数: 0
Economic effects of using digital solutions in the mining industry (western Arctic case study) 采矿业使用数字解决方案的经济效应(北极西部案例研究)
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-95-102
A. Gilyarova
Mining activities in the western part of Arctic is currently experiencing significant challenges caused by the increased mining depth, a decrease in the grades of the mined ore and the complicated mining and geological conditions. The use of digital solutions, as the experience of the main mining enterprises of the Kola region shows, can mitigate these challenges to a certain extent. The intensive introduction of digital technologies into the main business processes of mining production allows obtaining both direct and indirect economic effects. The direct effects include generation of additional profits, reducing costs and increasing labor productivity. The indirect ones can be of scientific, technical and social nature, as well as those concerned with improving the safety of mining operations. The objective of the study was to justify a scientific and technical approach to assessing the economic effects of digital solutions in the mining industry based on parametric and scenario modeling of the discounted cash flows. The result was to develop a graphical algorithm and disclose its step-by-step description for evaluating the economic effects of digital solutions for the mining industry in the Western part of Arctic. The use of digital solutions is estimated as an effective tool that meets the requirement to obtain positive direct and indirect economic effects. The proposed scientific and technical approach was tested using the case of one of the promising ore deposits in the Western part of Arctic.
由于开采深度增加、开采的矿石品位下降以及复杂的开采和地质条件,北极西部地区的采矿活动目前正面临着巨大挑战。科拉地区主要采矿企业的经验表明,使用数字化解决方案可以在一定程度上缓解这些挑战。在采矿生产的主要业务流程中大量引入数字技术可以获得直接和间接的经济效益。直接效应包括创造额外利润、降低成本和提高劳动生产率。间接影响包括科学、技术和社会性质的影响,以及与改善采矿作业安全有关的影响。这项研究的目的是,在对贴现现金流进行参数和情景建模的基础上,对评估采矿业数字化解决方案经济效应的科学和技术方法进行论证。其结果是开发了一种图形算法,并披露了其逐步描述,用于评估数字解决方案对北极西部采矿业的经济影响。据估计,数字解决方案的使用是一种有效的工具,能够满足获得积极的直接和间接经济效应的要求。所提出的科学技术方法以北极西部的一个有前景的矿藏为案例进行了测试。
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引用次数: 0
Refinement of methods for calculating the material flows of conveyor transportation systems in coal mines 煤矿输送机运输系统物料流量计算方法的改进
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-89-94
O.A. Agafonov, N.B. Afonina
Productivity of a mining enterprise is limited by the possibility of its transportation subsystem, which efficiency improvement is an urgent scientific and practical task. Studying the processes of formation and transformation of material flows allows us to clarify the design methodology of continuous haulage systems. The normative methodology of belt conveyors selection is based on treating the material flows as normally distributed random variables, with the point value, i.e. the irregularity coefficient, being used as the main indicator. There are doubts in methodological justification of such an approach. The normal law of distribution in the classical variant adequately describes a random variable changing within infinite limits, and real mine material flows via the conveyor lines are random variables with unilateral constraints. The majority of tasks on finding the design ranges of material flows can be solved using experimentally established distribution functions (or probability density functions) of random quantities of material flows. Based on the publications in recent years, as well as on our own experimental studies, it is proposed to describe material flows by piecewise linear probability density functions, in particular the triangular ones, and to summarize material flows on the basis of general theoretical provisions of classical probability theory. The paper solves a particular problem of finding an analytical solution of the sum of two random material flows defined by the triangular distribution laws and compares the results of numerical integration of the probability densities of the material flows.
采矿企业的生产率受限于其运输子系统的可能性,而提高运输子系统的效率是一项紧迫的科学和实践任务。通过研究物料流的形成和变化过程,我们可以明确连续运输系统的设计方法。带式输送机选型的规范方法是将物料流视为正态分布的随机变量,以点值(即不规则系数)作为主要指标。这种方法在方法论上的合理性值得怀疑。经典变量的正态分布规律可以充分描述在无限范围内变化的随机变量,而通过输送线的实际矿井物料流是具有单边约束条件的随机变量。大多数关于寻找物料流设计范围的任务都可以通过实验确定的物料流随机量分布函数(或概率密度函数)来解决。根据近年来的出版物以及我们自己的实验研究,建议用片断线性概率密度函数,特别是三角形概率密度函数来描述物料流,并根据经典概率论的一般理论规定来总结物料流。本文解决了一个特殊问题,即如何找到由三角形分布定律定义的两个随机物质流之和的解析解,并比较了物质流概率密度的数值积分结果。
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引用次数: 0
Analysis of methods and designs of test benches for studying the process of rock cutting by different types of cutting tools of mining equipment 分析研究采矿设备不同类型切割工具切割岩石过程的试验台的方法和设计
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-103-108
S. Panishev, E. L. Alkova, M. S. Maksimov, D. V. Khosoev
Frozen overburden rocks of the permafrost zone are prone to congealing upon their blasting, up to formation of a monolith, regardless of the time of year. In order to predict the decrease in the productivity level of mining equipment in such conditions, it is necessary to study the process of cutting the frozen rocks by different types of cutting tools of the mining machines. The article analyzes the existing laboratory benches and experimental devices, as well as methods of work execution that were published in research and technical literature dedicated to investigating the process of cutting hard and frozen rocks by different types of cutting tools of mining equipment. Most studies of the cutting process are carried out on homogeneous samples mainly to justify rational parameters of the cutting tools, for which the authors develop laboratory models, since it is practically impossible to cover the entire range of changes in the physical and mechanical characteristics of frozen soils in field conditions. It is noted that the existing laboratory benches and experimental devices make it possible to study the force and energy indices of the cutting processes as well as the parameters of elementary chipping depending on the depth of the cutter impact on samples and in natural conditions. At the same time, the review has shown that in the scientific and technical literature there is practically no information on laboratory or field studies of the cutting process of re-frozen blasted mass of permafrost rocks.
永久冻土区的冰冻覆盖层岩石在爆破后容易凝结,直至形成整体,与一年中的任何时间无关。为了预测采矿设备在这种条件下生产力水平的下降,有必要研究采矿机不同类型切割工具切割冻结岩石的过程。文章分析了现有的实验室工作台和实验装置,以及在研究和技术文献中发表的专门研究采矿设备不同类型切割工具切割坚硬和冻结岩石过程的工作执行方法。对切割过程的大多数研究都是在同质样本上进行的,主要是为了证明切割工具参数的合理性,为此作者开发了实验室模型,因为实际上不可能涵盖现场条件下冻土物理和机械特性的全部变化范围。需要指出的是,现有的实验室工作台和实验设备可以研究切削过程的力和能量指数,以及根据切刀对样本的冲击深度和自然条件下的基本切削参数。同时,综述显示,在科技文献中,几乎没有关于冻土岩石再冻结爆破块切割过程的实验室或现场研究信息。
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引用次数: 0
Complex geomechanical modeling of mining vein deposits of block structure 块状结构矿脉矿床的复杂地质力学建模
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-71-74
N.E. Moroz, D.V. Sidorov, M. A. Sonnov
Mining of vein deposits formed in block structures requires consideration of the impact from the deformation processes occurring as a result of changes in the natural and man-induced state of the rock mass. Information on the magnitude and directions of stresses acting in the block mass are the boundary conditions taken into account in further calculations of the stressandstrain state and stability of structural elements of underground geotechnology. For an efficient assessment of the natural stressed state of a tectonically disturbed rock mass, associated with the need for numerical simulation of the geomechanical state of tectonic structures, spread over large areas, the PRESS 3D URAL dedicated software suite (Polygor LLC, St. Petersburg) was adopted for 3D settings. At the same time, due to the occurrence elements and morphology of the ore veins it is advisable to use the CAE Fidesys software suite (Fidesys LLC, Moscow) in 2D settings for local assessment of the stress concentrations in vicinity of mine workings and pillars formed as the result of mining operations.
开采块状结构中形成的矿脉需要考虑岩体自然和人为状态变化所产生的变形过程的影响。有关块体应力大小和方向的信息是进一步计算地下地质技术结构元素的应力和应变状态及稳定性的边界条件。为了有效评估受构造扰动岩体的自然应力状态,并对大面积构造结构的地质力学状态进行数值模拟,采用了 PRESS 3D URAL 专用软件套件(圣彼得堡 Polygor 有限责任公司)进行三维设置。同时,由于矿脉的出现要素和形态,建议在二维设置中使用 CAE Fidesys 软件套件(莫斯科 Fidesys 有限责任公司),对采矿作业形成的矿坑和矿柱附近的应力集中进行局部评估。
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引用次数: 0
Development of a surface coal mining operation using an ecosystem approach 采用生态系统方法开发露天采煤作业
Pub Date : 2023-12-25 DOI: 10.30686/1609-9192-2023-6-122-127
O. Cherskikh, A.M. Makarov
In its activities, an open-pit coal mining company comes into contact with the natural, mining and geological environment, interacts with a significant number of organizations, institutions, enterprises, state and municipal governments. In order to balance the interests of this community, as well as to take into account the effects on the natural, mining and geological environment, it is advisable to use an ecosystem approach in planning and organizing the development of the company, which is aimed at combining and using the potential of the stakeholders to mutually strengthen the development opportunities and achieve both individual and collective goals. Ensuring the high quality of the company's production process is considered as the main means of achieving a balance of interests of ecosystem actors. The quality of the production process is determined by the level of the four process components, i.e. personnel, equipment, working conditions, and process organization. Application of the ecosystem approach is described using the example of the Solntsevsky coal mine, where organizational and technological solutions are designed and implemented to improve the quality of the production process, as well as a situational and analytical center is developed and digitalization of production is introduced.
露天煤矿公司在其活动中与自然、采矿和地质环境接触,与大量组织、机构、企业、州和市政府互动。为了平衡这一群体的利益,并考虑到对自然、采矿和地质环境的影响,最好在规划和组织公司发展时采用生态系统方法,其目的是结合和利用利益相关者的潜力,相互加强发展机会,实现个人和集体目标。确保公司生产过程的高质量被视为实现生态系统参与者利益平衡的主要手段。生产流程的质量取决于四个流程组成部分的水平,即人员、设备、工作条件和流程组织。以索尔恩采夫斯基煤矿为例,介绍了生态系统方法的应用,该煤矿设计并实施了组织和技术解决方案,以提高生产过程的质量,同时还开发了情景分析中心,并引入了生产数字化。
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引用次数: 0
期刊
Mining Industry Journal (Gornay Promishlennost)
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