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Systematization of end effectors of deep milling machines for peat extraction 泥炭提取深层铣床末端效应器的系统化
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-85-89
D.S. Yusov, P.V. Ivanova, S.L. Ivanov
Currently, ensuring energy security is a key priority for the country. Peat resources account for one-third of the country's total energy potential. Apart from energy production, peat finds extensive use in agriculture, chemical industry, construction, and the production of construction materials. Presently, milled peat constitutes the main volume of production in the country. The technology of its extraction involves preparing areas and removing undergrowth, stumps, and wood debris during preparation of the deposit by trenching or deep milling. However, due to the imperfections of the equipment, peat contamination and loss of its quality occur. This article analyzes means for carrying out preparatory operations to condition the surface of the deposit. It discusses the designs of end effectors for deep milling machines, their cutting structures, and the specific features of the tools used, i.e. blades, cutters, mills, chains. Classification of end effectors for peat machines as well as tools for deep milling of the deposit surface is proposed. This systematization involves identifying classification features by the type of machines, impact on the wood debris, movement of the end effector, its arrangement and design, as well as by parameters and types of the end effector’s cutting structures. The article may be useful for engineers, researchers, graduate students, and organizations involved in designing and studying processes of peat deposits conditioning.
目前,确保能源安全是该国的首要任务。泥炭资源占该国总能源潜力的三分之一。除能源生产外,泥炭还广泛用于农业、化工、建筑和建材生产。目前,碾磨泥炭是该国的主要产量。开采泥炭的技术包括在准备矿床的过程中,通过挖沟或深层碾磨,准备好区域并清除灌木丛、树桩和木屑。然而,由于设备不完善,泥炭污染和质量下降的情况时有发生。本文分析了进行准备作业以调节矿床表面的方法。文章讨论了深孔铣床末端效应器的设计、切削结构以及所用工具(即刀片、刀具、铣刀、链条)的具体特点。提出了泥炭机末端效应器以及矿床表面深层铣削工具的分类。这种系统化包括根据机器类型、对木屑的影响、末端效应器的运动、其排列和设计以及末端效应器切割结构的参数和类型确定分类特征。这篇文章可能对工程师、研究人员、研究生以及参与泥炭沉积物调节工艺设计和研究的机构有所帮助。
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引用次数: 0
Development of a method to reclaim off-grade emulsion semi-finished products of industrial explosives 开发一种回收工业炸药级外乳化半成品的方法
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-57-62
S.Y. Panfilov, G. Dudnik, V.A. Tikhonov, S.S. Nazarov, N. O. Melnikov, N.I. Akinin
The research is aimed at improving the methods to produce and apply in the mining industry energy-intensive emulsions based on concentrated solutions of inorganic salts (nitrates), which are second-class dispersions of the "Water-inOil" type. Every year when mining useful minerals, surface and underground operations consume about 1.15 million tonnes of industrial emulsion explosives (IEE), the largest share of which are the so-called caseless pouring types. When the emulsion matrix is produced, it is possible that off-grade emulsion, i.e. emulsion that does not meet the requirements of the relevant normative and technical documentation, may also be generated. Tentatively, the volume of such production waste may reach 57.5 thousand tonnes per year. Therefore, the issues of reclaiming the off-grade emulsion semi-finished products of industrial explosives into initial products for their reuse is not only of scientific and technical interest, but also of great economic and ecological importance. The objective of this study, performed by employees of AZOTTECH LLC in cooperation with the D. I. Mendeleev Russian University of Chemical Technology, is the development of a method and industrial technology to recycle emulsion production wastes for re-use of the reclaimed materials in production. A chemical method of controlled emulsion destruction was obtained based on the results of the performed research activities. The most effective demulsifier available in the Russian market was selected, by means of which it was possible to separate the emulsion into immiscible phases containing the initial components. Samples of the stable emulsion matrix that match the requirements of the normative documents in terms of quality, were obtained using the oil phase reclaimed materials and the oxidant solution.
这项研究旨在改进采矿业生产和应用基于无机盐(硝酸盐)浓缩溶液的高能耗乳化液的方法,这种乳化液属于 "油包水 "类型的二级分散体。每年在开采有用矿物时,地面和地下作业都要消耗约 115 万吨工业乳化炸药(IEE),其中最大的份额是所谓的无外壳浇注类型。在生产乳化基质时,有可能会产生不合格的乳化液,即不符合相关规范和技术文件要求的乳化液。初步估计,这种生产废料的数量每年可能达到 5.75 万吨。因此,将工业炸药的劣质乳化液半成品回收为初始产品以便再利用的问题不仅具有科学和技术意义,而且还具有重要的经济和生态意义。这项研究由 AZOTTECH 有限责任公司员工与 D. I. 门捷列夫俄罗斯化工大学合作完成。门捷列夫俄罗斯化工大学合作进行,目的是开发一种回收乳液生产废料的方法和工业技术,以便在生产中重新使用回收的材料。根据已完成研究活动的结果,获得了一种可控乳化破坏的化学方法。选择了俄罗斯市场上最有效的破乳剂,通过这种方法可以将乳液分离成含有初始成分的不溶相。利用油相回收材料和氧化剂溶液,获得了质量符合规范文件要求的稳定乳液基质样品。
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引用次数: 0
Hypothesis about the absolute value of subsoil resources 关于底土资源绝对价值的假设
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-151-159
S.N. Rakhmatov, N. Korobovsky, T.Sh. Pazylov, K. Kurmanaliev
Practical assessment of deposits and resources in the Kyrgyz Republic is based on the cost estimation, income and/ or cost methods. The aggregated economic indicators of reduced net cash flows and the internal rate of return, in the dominant sense, reflect the work of capital and premium on capital without legal and economic categories of the mining rent by types of payment for ownership of resources. Currently, the cost of a mining project is defined by the norms of imposed taxes and payments, and, to a large extent, by experimental innovations in the form of a share in the distribution of the net cash flows, bidding and auction payments. Based on the study of the Kumtor mining project for the period of 1996–2020, limits of the mining rent are defined by type, the influence of secondary factors of the economic return from mining and the factor of the project's influence on the macroeconomic indicators of the country. The integrated indicators of the three factors are combined into the category of resource value with the boundaries of revenue sharing for the subsoil owner and the investment capital.
吉尔吉斯共和国矿藏和资源的实际评估以成本估算、收入和/或成本法为基础。减少的净现金流量和内部收益率的综合经济指标,从主要意义上讲,反映了资本的运作和资本溢价,而没有按资源所有权付款类型对采矿租金进行法律和经济分类。目前,采矿项目的成本是由征收的税费和支付的标准来确定的,在很大程度上是由净现金流分配份额、招标和拍卖支付等形式的试验性创新来确定的。根据对 1996-2020 年期间库姆托尔采矿项目的研究,按类型、采矿经济收益次要因素的影响和项目对国家宏观经济指标的影响因素确定了采矿租金的限额。这三个因素的综合指标与底土所有者和投资资本的收益分配界限合并为资源价值类别。
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引用次数: 0
Extending the service life of centrifugal dewatering pump impellers in mines 延长矿用离心脱水泵叶轮的使用寿命
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-143-146
V.V. Zotov, V.U. Mnatsakanyan, M.M. Bazlin, V.S. Lakshinsky, E.V. Dyatlova
Mining The article discusses the main failure causes of centrifugal pumps used in the mine dewatering plants. The factors causing intensive wear of the impellers used in centrifugal pumps of the CNS-33-66...330 type are analysed, as well as the ways of increasing their serviceability. The gas dynamic cold spraying is recognized as the most promising and efficient method of applying functional coatings, which makes it possible to improve the condition of the surface layer and eliminate surface defects of the initial impeller blanks, which have a significant impact on the serviceability of the parts. The main research trends are outlined in the studied area, and practical recommendations are provided on using the gas dynamic cold spraying methid both in the pump manufacturing process and in their overhaul. It is shown that one of the promising trends in development the gas dynamic cold spraying applications is the creation of multilayer coatings on the impeller blades based on compositions of various metal-ceramic powders. Along with the hardening treatment, this combination will allow to provide the impellers with a set of necessary functional characteristics for the hydro-abrasive wear conditions. technological process as a sequence of changing the natural state of the Earth's subsoil to obtain a certain quantity and quality of mineral products is characterized by departures from the specified normative parameter values, which is due to causes of different nature. Most of these causes are man-made, anf they are created during the performance of specific process operations by the personnel. The article presents an original approach to managing the control over the technological process parameters in a coal strip mine. To reduce the magnitude and probability of the process departures from the normative values, the authors propose to create technical and organizational control loops. Each loop is a closed chain of technical means and organizational tools, which secures up-keeping of the normative technological process state. Production risk is proposed to be used as a criterion to assess the efficiency of the control loops. The methodology allowing to calculate the risk is described. The results of the contour approach application to the technological process control at the Solntsevsky coal strip mine are presented.
采矿 本文讨论了矿井脱水设备中使用的离心泵的主要故障原因。文章分析了造成 CNS-33-66...330 型离心泵叶轮严重磨损的因素,以及提高其适用性的方法。气体动态冷喷涂被认为是应用功能涂层的最有前途和最有效的方法,它可以改善表面层的状况,消除初始叶轮毛坯的表面缺陷,这些缺陷对零件的适用性有重大影响。报告概述了该研究领域的主要研究趋势,并就在泵制造过程和大修中使用气体动态冷喷涂方法提出了实用建议。研究表明,气体动态冷喷涂应用的发展趋势之一是在叶轮叶片上形成基于各种金属陶瓷粉末成分的多层涂层。作为改变地球底土自然状态以获得一定数量和质量的矿产品的一系列技术过程,其特点是由于不同性质的原因而偏离规定的规范参数值。这些原因大多是人为的,是在工作人员执行特定工艺操作时产生的。文章介绍了一种管理控制带状煤矿技术工艺参数的新方法。为了降低工艺偏离规范值的程度和概率,作者建议建立技术和组织控制回路。每个环路都是一个由技术手段和组织工具组成的封闭链,确保维持规范的技术工艺状态。建议将生产风险作为评估控制环效率的标准。文中介绍了计算风险的方法。介绍了在索尔恩采夫斯基带状煤矿应用等值线方法进行技术工艺控制的结果。
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引用次数: 0
Optimisation of the gas cylinder equipment operation of ALROSA's compressed gas utility vehicles in conditions of Yakutia 在雅库特条件下优化阿尔罗萨公司压缩气体公用车辆的气瓶设备运行
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-84-91
G.M. Dubov, I.V. Dvorovenko, S. Azikhanov, I.V. Zyryanov, I.A. Logvinov, D.K. Popov
The paper justifies the relevance of using compressed natural gas as the motor fuel for utility vehicles in conditions of the high north and the Republic of Yakutia. Natural gas as an alternative energy carrier is stated to have a number of advantages over diesel fuel, however, its use in extremely low temperatures, in particular, in Yakutia, is associated with some challenges. A number of technical solutions are proposed to maintain a constant temperature of compressed natural gas contained in the gas cylinders onboard of the utility vehicles. The paper provides a detailed description of the methods to maintain the required temperature of the compressed natural gas in the gas cylinders using heat from the exhaust gases of the combustion engine, as well as by means of flexible electric strip heaters. One of the possible ways to separate heavy hydrocarbons (C5-C7) that negatively affect the performance characteristics of the combustion engines and the operation efficiency of the gas cylinder equipment is described for production of the compressed natural gas for utility vehicles. Technical requirements are determined for rubber products of the gas cylinder equipment that operate at low ambient temperatures. The article suggests the optimal quality characteristics of the frost-resistant rubbers and sealing materials that are most suitable for application in conditions of Yakutia.
本文论证了在北方高寒地区和雅库特共和国使用压缩天然气作为公用车辆的汽车燃料的相关性。天然气作为一种替代能源载体,与柴油燃料相比有许多优点,但在极低的温度条件下使用,特别是在雅库特地区,会遇到一些挑战。本文提出了一些技术解决方案,以保持多用途车辆车载气瓶中压缩天然气的恒温。本文详细介绍了利用内燃机废气中的热量以及柔性电加热器来保持气瓶中压缩天然气所需温度的方法。介绍了分离重碳氢化合物(C5-C7)的可行方法之一,重碳氢化合物会对内燃机的性能特点和气瓶设备的运行效率产生负面影响。确定了在低环境温度下工作的气瓶设备橡胶产品的技术要求。文章提出了最适合在雅库特条件下使用的抗冻橡胶和密封材料的最佳质量特性。
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引用次数: 0
Impact of the distance between the draw holes on the ore loss due to congealing during ore drawing 拉矿孔间距对拉矿过程中因凝结造成的矿石损失的影响
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-104-110
V. Zubkov, D. Petrov
The paper considers the results of experimental studies of changes in the ore losses caused by congealing in the stoping zone during the drawing process in conditions of subzero temperatures in underground mining of eore deposits in the cryolithic zone, depending on the distance between the draw holes. Three series of experiments were performed using trench-shaped test benches with various distances betwen the draw holes. The distances between the access crosscuts were assumed to be 180, 200 and 220 mm, which is equal to 9, 10 and 11 m in actual conditions according to the adopted geometric scale of modeling. The results of modeling the bottom drawing in conditions of subzero temperatures, similar to the conditions of the underground ore mining in the cryolithic zone, showed that changes in the distance between the draw holes with the trench-shaped design of the bottom block have a significant impact on the extraction rates. When the distance between the draw holes is increased from 9 m to 11 m, the ore loss due to congealing during the draw phase rises from 24% to 42%. Experimental studies have shown that the increased distance between the draw holes in conditions of subzero temperatures in the bottom area leads to increased ore losses caused by congealing in the stoping area.
本文探讨了在零度以下的条件下开采冰冻区地下矿床时,拉拔过程中止水带凝结引起的矿石损失变化的实验研究结果,具体取决于拉拔孔之间的距离。使用沟槽形试验台进行了三个系列的实验,拉拔孔之间的距离各不相同。根据所采用的建模几何比例,通道横截面之间的距离假定为 180、200 和 220 毫米,相当于实际条件下的 9、10 和 11 米。在零度以下的条件下(与冰冻区地下矿石开采条件类似)进行的底块牵引建模结果表明,底块沟槽形设计的牵引孔间距的变化对开采率有显著影响。当牵引孔间距从 9 米增加到 11 米时,牵引阶段因凝结造成的矿石损失从 24% 增加到 42%。实验研究表明,在底部区域温度低于零度的条件下,增加牵引孔之间的距离会导致停采区凝结造成的矿石损失增加。
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引用次数: 0
Failure risks of mine excavator associated with its maintenance and repair 与维护和修理有关的矿用挖掘机故障风险
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-97-102
A.E. Salimov, D.A. Shibanov, S.L. Ivanov
High quality and timely maintenance and repair (M&R) of mine electric excavators is crucial to minimizing the risks of failures. The article analyzes the significance of factors the influence the failure rate, including such factors as ergatic, technical, climatic, organizational and technological. The analysis showed the greatest criticality of ergatic, technical and climatic factors, with ergatic being the most important of them. The failure rating of mine excavators by the following systems is presented: working attachments, lifting gear, pressure mechanism, traveling gear, hydraulic system, rotation gear and electrical equipment. The most critical are the working attachments, lifting gear and pressure mechanisms, which make up 72%. The principles to design the concept of conscientious maintenance and repair practice (CM&R) are shown. The Fine-Kinney principle is applied in numerical estimation of the failure risks of mine excavators. Digitalization of target operations for electric crawler-mounted power shovels is proposed and a list of coded types of operations is presented for efficient accounting of the maintenance and repair works. The proposed coding system allows systematization of the MRO processes, providing control and their analysis during the whole operation period.
高质量和及时的矿用电动挖掘机维护和修理(M&R)对于最大限度地降低故障风险至关重要。文章分析了影响故障率因素的重要性,包括工效、技术、气候、组织和技术等因素。分析表明,工效、技术和气候因素最为关键,其中工效因素最为重要。矿用挖掘机的故障等级按以下系统划分:工作附件、提升装置、压力机构、行走装置、液压系统、旋转装置和电气设备。其中最关键的是工作属具、提升装置和压力机构,占 72%。认真维护和修理实践(CM&R)概念的设计原则如图所示。将 Fine-Kinney 原理应用于矿用挖掘机故障风险的数值估算。提出了电动履带式动力铲车目标操作的数字化,并提供了一个编码操作类型列表,以便有效核算维护和修理工作。建议的编码系统可实现维护和修理流程的系统化,在整个运行期间提供控制和分析。
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引用次数: 0
Analysis of the impact of local resistance of mine workings on the total mine air-flow resistance 矿井局部阻力对矿井总气流阻力的影响分析
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-93-96
S.S. Kobylkin, V.K. Ushakov, I.I. Kuznetsov
This paper aims to provide a quantitative assessment of the effect of local aerodynamic resistance on total mine airflow resistance with account for the friction resistance. The research includes laboratory tests, computer simulations in the Ansys CFD software as well as analytical inferences. The performed studies specified the magnitudes of local resistances at the turnings of mine workings. It has been established that the value of local resistance in all the sections can exceed 10% of the total mine aerodynamic friction resistance. This depends on the geometric parameters of the mine workings, which may result in a significant increase in the ratio of the local resistance value to the aerodynamic friction resistance value. The correlation of the two coefficients, i.e. the friction coefficient and the coefficient of local resistances, are proved to have a significant impact. The sharper the turns of the mine workings are, the greater the ratio of the local resistance to the aerodynamic friction resistance value is. Therefore, it is necessary to take this type of resistance into account when designing mine ventilation systems.
本文旨在定量评估局部气动阻力对矿井总气流阻力的影响,并考虑摩擦阻力。研究包括实验室测试、Ansys CFD 软件的计算机模拟以及分析推论。研究明确了矿井巷道转弯处的局部阻力大小。研究发现,所有地段的局部阻力值都可能超过矿井空气动力摩擦阻力总值的 10%。这取决于矿井的几何参数,可能会导致局部阻力值与空气动力摩擦阻力值的比值显著增加。事实证明,摩擦系数和局部阻力系数这两个系数的相关性有很大影响。矿井拐弯越急,局部阻力与空气动力摩擦阻力值的比值就越大。因此,在设计矿井通风系统时必须考虑到这种阻力。
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引用次数: 0
Verification of the structural and tectonic framework of the Nezhdaninskoye open-pit mine rock massif 验证涅日达宁斯阔耶露天矿岩体的结构和构造框架
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-139-142
V.V. Arno, N. Lomakina, I. Garifulina, E. Elnikova, Е.A. Mikkelsen, I.A. Golubev
The article analyses the studies of factors affecting bench stability in the Nezhdaninskoye open-pit mine. It is determined that the fundamental factors are the vector location and characteristics of faults and cracks in the rock massif. The following three main systems of extended block-forming fractures were defined: (1) subvertical fractures with strike azimuth A = 290°; (2) fractures with strike azimuth A = 50° and dip angle into the massif P = 70°; (3) fractures with strike azimuth A = 50° and dip angle into the pit P = 40°. Basically, the extended surfaces of the rock massif discontinuities lie at an angle of 40-50° towards the mined-out space of the open pit. Individual extended fractures have the angle of 60-65°. The most probable fracture systems involved in bench collapse in case of unfavourable combination of the slope direction and the fracture system's dip are traced in the south-eastern walls of the open pits. There are no unfavourable surfaces in the northern and north-western walls. At the same time, faults running parallel to the benches create potential collapse zones, which requires additional measures to ensure their stability. The structural and tectonic framework of the rock massif has a significant impact on the formation and stability of the open-pit benches. Taking these factors into account when planning and developing open-pit mines will help ensure occupational safety and high efficiency of the mining process.
文章分析了对影响 Nezhdaninskoye 露天矿台稳定性因素的研究。研究确定,基本因素是岩体中断层和裂缝的矢量位置和特征。确定了以下三种主要的扩展块状断裂系统:(1) 走向方位角 A = 290°的俯冲断裂;(2) 走向方位角 A = 50°、与岩块的倾角 P = 70°的断裂;(3) 走向方位角 A = 50°、与矿坑的倾角 P = 40°的断裂。基本上,岩块不连续面的延伸表面与露天矿的开采空间成 40-50° 角。个别延伸断裂的角度为 60-65°。在露天采场的东南壁上,如果边坡方向和断裂系统倾角的组合不利,最有可能发生台阶坍塌的断裂系统。北壁和西北壁没有不利的断裂面。与此同时,与岩床平行的断层会造成潜在的塌陷区,这就需要采取额外的措施来确保其稳定性。岩层的结构和构造框架对露天矿台的形成和稳定性有重大影响。在规划和开发露天矿时考虑到这些因素,将有助于确保职业安全和采矿过程的高效率。
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引用次数: 0
Service maintenance of pneumatic tyres for mobile underground mining machines 地下移动采矿机充气轮胎的服务维护
Pub Date : 2024-05-15 DOI: 10.30686/1609-9192-2024-2-65-69
V.A. Rakitin, Yu.V. Malakhov, D.A. Pashkov
The article presents the issue of short life of pneumatic tyres for mobile underground mining machines. It is noted that the correct choice of pneumatic tyres will increase the tyre life, but for a greater increase it is necessary to control the entire life cycle of the tyre, i.e. to carry out its service. The life cycle stages to be taken into account during tyre maintenance are presented. Control at each stage will minimise damage to the pneumatic tyres. The maintenance phase should include the records of tyre usage history and stock management. Analysis of the records will help to determine the reasons for tyre rejection and the wear conditions, the tyre condition before and after repair, and before and after retreading. Service maintenance of pneumatic tyres will allow planning the approximate level of stock, replacement periods and effective stock management. The article justifies the relevance of holding joint meetings of service specialists, tyre designers, and the company’s. In conclusion, it is noted that the issue of creating a national standard of service maintenance of pneumatic tyres for mobile underground mining machines is relevant.
文章介绍了移动式地下采矿机充气轮胎寿命短的问题。文章指出,正确选择充气轮胎可延长轮胎寿命,但要延长轮胎寿命,就必须控制轮胎的整个生命周期,即对轮胎进行维护。本文介绍了轮胎维护过程中需要考虑的生命周期阶段。每个阶段的控制都将最大限度地减少对充气轮胎的损坏。维护阶段应包括轮胎使用历史记录和库存管理。对记录的分析将有助于确定轮胎报废的原因和磨损状况、维修前后的轮胎状况以及翻新前后的轮胎状况。通过对充气轮胎进行维修保养,可以规划大致的库存水平、更换周期和有效的库存管理。文章证明了召开服务专家、轮胎设计师和公司联席会议的重要性。总之,文章指出,制定地下采矿移动机械充气轮胎服务维护国家标准具有现实意义。
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引用次数: 0
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Mining Industry Journal (Gornay Promishlennost)
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