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A methodological approach and methods of developing the coal producing companies 发展煤炭生产企业的方法和途径
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-149-155
E.M. Evtushenko, A. Velikoselskiy, O.A. Lapaeva
This article describes the methods of developing and increasing the operational efficiency, which are implemented at production units of the SUEK-Krasnoyarsk JSC. It is demonstrated that their rational combination and mutual complementation in modern conditions of rising competition among coal producing companies, emergence of new challenges and higher requirements for the development dynamics of coal producing companies allow to efficiently use the production potential of enterprises and the labour potential of their employees. As a methodological approach we use the process and project approach to facilitate the development of enterprises that are part of a regional production association. The practice of solving the task of increasing the operational efficiency at production units demonstrates the necessity to form an incentive environment for developing both employees and enterprises at the enterprises and in the association. The goal of this environment is to provide systematic activities related to increasing the involvement and business activities of the personnel in the processes of production activities, in the development and implementation of actions aimed at improving and optimizing the production processes.
本文介绍了在 "苏伊士-克拉斯诺亚尔斯克 "股份公司生产单位实施的发展和提高运营效率的方法。在煤炭生产企业之间竞争日益激烈、新挑战层出不穷、对煤炭生产企业的发展动力提出更高要求的现代条件下,这些方法的合理组合和相互补充可以有效利用企业的生产潜力和员工的劳动潜力。作为一种方法论,我们使用过程和项目方法来促进地区生产协会成员企业的发展。解决提高生产单位运营效率任务的实践表明,有必要在企业和协会内形成一个既能促进员工发展又能促进企业发展的激励环境。这种环境的目标是提供系统的活动,让员工更多地参与生产活动过程和业务活动,制定和实施旨在改进和优化生产过程的行动。
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引用次数: 0
Enhancement of reagent regimes for complex ores flotation 改进复杂矿石浮选的试剂制度
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-100-104
Z. Kyaw, A.A. Semikin, D.G. Sandakova, A.A. Dekhtyarenko, V.A. Yakimov
Pyrite copper-zinc (sulfide) and polymetallic ores in Russia are complex and rebellious mineral raw materials. The main processing technology for such ores is flotation. Enhancement of the flotation technology for such mineral raw materials is currently performed in several directions. The practice of copper-zinc ore processing proves that obtaining highquality zinc and pyrite concentrates is impossible without the use of various modifiers in the sphalerite and pyrite flotation process. Such reagents are copper (II), zinc and iron (II) sulfates in the alkali-calcic medium. Therefore, research was carried out to study floatation properties of sphalerite and pyrite in the alkali-calcic medium with addition of one of the indicated sulfates to the mineral flotation process. The effect of each of the sulfates of copper (II), zinc and iron (II) on the flotation properties of sphalerite and pyrite was studied during flotation of the mineral with butyl xanthate and dithiophosphate at pH equal to 8, 10, and 12. The aim of this work was to study the effect of the sulfhydryl collectors in presence of copper sulfates, zinc and iron for flotation of sphalerite and pyrite with the grain-size class of 0.074 + 0.044 mm from one of the Russian deposits.
俄罗斯的黄铁矿铜锌(硫化)矿和多金属矿是一种复杂而反叛的矿物原料。此类矿石的主要加工技术是浮选。目前,对此类矿物原料浮选技术的改进主要从以下几个方面进行。铜锌矿加工实践证明,在闪锌矿和黄铁矿浮选过程中,如果不使用各种改质剂,就不可能获得高质量的锌精矿和黄铁矿精矿。这些试剂是碱钙介质中的铜(II)、锌和铁(II)硫酸盐。因此,在矿物浮选过程中加入一种指定的硫酸盐后,对闪锌矿和黄铁矿在碱-钙介质中的浮选特性进行了研究。在 pH 值为 8、10 和 12 的条件下,用黄原酸丁酯和二硫代磷酸酯浮选闪锌矿和黄铁矿时,研究了铜(II)、锌和铁(II)硫酸盐对其浮选特性的影响。这项工作的目的是研究巯基捕收剂在硫酸铜、锌和铁存在下对浮选俄罗斯一个矿床中粒度等级为 0.074 + 0.044 毫米的闪锌矿和黄铁矿的影响。
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引用次数: 0
Scientific and methodological approach to the development of pilot testing projects for open-pit mining 制定露天采矿试点测试项目的科学方法论
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-112-117
M. Rylnikova, D.N. Oleinik, A.M. Fayskhanov
Methodology of designing pilot tests in open-pit mining is a complex and insufficiently developed issue in the theory and practice of designing mining systems, which, as a rule, fails to take into account the mining and geological features of the deposits. The complex development of mineral deposits requires new methods of open-pit designing. Thus, the theoretical justification and development of the methods to determine the optimal parameters and indicators of open-pits during the design of pilot tests with the establishment of scales, deadlines, tasks and test conditions is an urgent research problem. The authors of the study have systematized the research trends in developing the basis for designing pilot tests in open-pit geotechnology. The level of geological inaccuracies in case of insufficiently reliable prospecting results leads to a decrease in the expected technical and economic indicators of the mining project ranging from 5-20% to several folds. When information on the deposit is insufficient, pilot test projects are prepared. This is done in order to obtain additional input data for preparation of the feasibility study of permanent conditions or at the stage of the field development to verify the created technologies and means of their mechanisation in order to avoid revision of the mining system parameters in the course of the field operations due to discrepancies between the geomechanical and hydrogeological representations given in the detailed exploration materials and the real conditions.
露天开采试验设计方法是采矿系统设计理论和实践中一个复杂且发展不足的问题,通常没有考虑到矿床的开采和地质特征。复杂的矿藏开发需要新的露天开采设计方法。因此,亟待解决的研究课题是,在设计试点试验时,通过确定规模、期限、任务和试验条件,对确定露天矿最佳参数和指标的方法进行理论论证和开发。研究报告的作者系统地梳理了露天开采地质技术试验设计基础的研究趋势。在探矿结果不够可靠的情况下,地质误差水平会导致采矿项目的预期技术和经济指标下降 5-20% 至数倍不等。当矿藏信息不足时,就会准备试点测试项目。这样做是为了获得更多的输入数据,以准备永久性条件的可行性研究,或在实地开发阶段验证所创造的技术及其机械化手段,以避免在实地作业过程中由于详细勘探材料中提供的地质力学和水文地质表述与实际情况不符而修改采矿系统参数。
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引用次数: 0
Designing modern Russian crushing and transfer units for conveyor ore transportation systems 为俄罗斯矿石输送系统设计现代化的破碎和转运装置
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-48-55
R.I. Ismagilov, A. G. Zhuravlev, V. O. Furin
The article discusses methodological aspects of designing semi-stationary and mobile crushing and transfer units (DPU) carried out by the experts of Uralmashzavod PJSC and IGD Ural Branch of the Russian Academy of Sciences on behalf of the Russian Metalloinvest company during the development of the Russian DPU-7200 model. As the result of the R&D work performed, a DPU was manufactured and installed at a mining operation as part of the in-pit crushing and conveyor (IPCC) systems, which is intended for conveyor transportation of ore from the open pit. A distinctive feature of the discussed DPU is that it is made as a complete system with the supporting steel structures integrated in its design, which makes it possible to relocate it during the service life when expanding the IPCC. The issues concerned with justifying the DPU layout, parameters of the receiving and unloading hoppers are discussed with account of structural, strength, mining and technological factors. The paper presents the technical characteristics of the developed DPU, as well as the design features of the primary equipment. The impact of the related technological factors, i.e. irregular character of dump truck traffic, the technological and temporal modes of the IPCC operation in general and those of the DPU in particular, the designed schedule of maintenance and repair, etc., is shown.
文章讨论了乌拉尔马什扎沃德股份公司和俄罗斯科学院乌拉尔分院的专家代表俄罗斯金属投资公司(Russian Metalloinvest company)开发俄罗斯 DPU-7200 型半固定式和移动式破碎和输送装置(DPU)的设计方法。作为研发工作的成果,DPU 被制造出来并安装在采矿作业中,作为矿坑破碎和输送(IPCC)系统的一部分,用于从露天矿坑输送矿石。所讨论的 DPU 的一个显著特点是,它是作为一个完整的系统制造的,其设计中集成了支撑钢结构,这使得在 IPCC 扩建时有可能在使用寿命期间对其进行重新定位。本文从结构、强度、采矿和技术等因素出发,讨论了与 DPU 布局、接料斗和卸料斗参数的合理性有关的问题。论文介绍了所开发的 DPU 的技术特点以及主要设备的设计特征。文中还说明了相关技术因素的影响,即自卸卡车运输的不规则性、IPCC 运行的总体技术模式和时间模式,特别是 DPU 的技术模式和时间模式、设计的维护和维修时间表等。
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引用次数: 0
Developing a technology of driving and supporting mine workings in tectonically weakened rock zones 开发在构造薄弱岩层中开凿和支撑采矿巷道的技术
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-126-130
R.Sh. Nasyrov, A. V. Tretyak, S.S. Neugomonov, A. Mazhitov
Presence of tectonically weakened and disturbed zones leads to decreased underground excavation rates and reduced safety of the mining operations. As a rule, such zones are bounded by vertical and subvertical disturbances that contribute to weakening and loss of stability of the rock and ore mass. Disturbance of the natural state, in particular driving of a mine workings, provokes irreversible deformations due to redistribution and concentration of stresses within the boundary rock mass, which is more rigid. At the same time no significant stresses are formed within the rock mass of the tectonic zone due to its caving. Therefore, when developing solutions for driving and supporting mining excavations within the tectonic zone, the rock mass should be considered as weakened and highly fragmented with unbonded structural blocks. The particle-size distribution within the rock mass of the tectonic zone varies in a wide range of sized from several to tens of centimetres. In this context, the mining and rock reinforcement technology presented in this paper accounts for the possible free caving of the non-bonded host rock mass made up of small-sized blocks. The paper discusses physical and mechanical characteristics and the stress-and-strain state of the rock mass within the tectonically weakened zone and the boundary host rocks, and a technology of driving and supporting underground mine workings is proposed on this basis.
构造减弱区和扰动区的存在导致地下挖掘率下降,采矿作业的安全性降低。通常情况下,这些区域以垂直和下垂直扰动为边界,这些扰动会导致岩体和矿体的削弱和稳定性丧失。对自然状态的扰动,特别是矿井巷道的开挖,会引起不可逆转的变形,这是由于应力在边界岩体中的重新分布和集中造成的,而边界岩体的刚性较强。与此同时,构造带岩体内部由于塌陷,不会形成明显的应力。因此,在制定构造带内采矿挖掘的驱动和支护方案时,应将岩体视为削弱和高度破碎的无粘结结构块体。构造带岩体的颗粒大小分布范围很广,从几厘米到几十厘米不等。在这种情况下,本文介绍的采矿和岩石加固技术考虑到了由小尺寸岩块组成的无粘结主岩体可能出现的自由塌陷。本文讨论了构造削弱区和边界主岩内岩体的物理和机械特征以及应力和应变状态,并在此基础上提出了地下采矿巷道的驱动和支撑技术。
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引用次数: 0
Perspectives of using satellite databases of greenhouse gas emissions in monitoring of mining facilities 利用温室气体排放卫星数据库监测采矿设施的前景
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-118-121
V.V. Antoshin, A.I. Manevich, A.A. Gavrilova, A.A. Kamaev
Emissions of the greenhouse gases, particularly methane and carbon dioxide, by the mining, processing, and energy industries can significantly affect pollution in the bottom layer of the atmosphere, aerosols, and the atmospheric greenhouse effect. Continuous monitoring of emissions is the basis for developing effective strategies to reduce greenhouse gas emissions. Satellite missions are actively used for this purpose. The article provides an overview and description of the existing databases of greenhouse gas emissions obtained based on satellite measurements. The monitoring methodology involves satellite spectroscopy aimed at analyzing the spectral characteristics of light absorbed by the atmosphere. The results of measurements by satellite spectrometers show the total molar mass of substances throughout the atmospheric column. Global satellite monitoring allows identifying zones of anomalous concentration and identifying new sources of greenhouse gases, comparing them with the ground-based measurements of pollutants.
采矿、加工和能源行业排放的温室气体,尤其是甲烷和二氧化碳,会严重影响大气底层污染、气溶胶和大气温室效应。对排放物的持续监测是制定减少温室气体排放有效战略的基础。卫星任务正被积极用于这一目的。文章概述并介绍了根据卫星测量获得的现有温室气体排放数据库。监测方法涉及旨在分析大气吸收光的光谱特征的卫星光谱学。卫星光谱仪的测量结果显示了整个大气柱中物质的总摩尔质量。通过全球卫星监测,可以确定异常浓度区,确定温室气体的新来源,并将其与污染物的地面测量结果进行比较。
{"title":"Perspectives of using satellite databases of greenhouse gas emissions in monitoring of mining facilities","authors":"V.V. Antoshin, A.I. Manevich, A.A. Gavrilova, A.A. Kamaev","doi":"10.30686/1609-9192-2024-3-118-121","DOIUrl":"https://doi.org/10.30686/1609-9192-2024-3-118-121","url":null,"abstract":"Emissions of the greenhouse gases, particularly methane and carbon dioxide, by the mining, processing, and energy industries can significantly affect pollution in the bottom layer of the atmosphere, aerosols, and the atmospheric greenhouse effect. Continuous monitoring of emissions is the basis for developing effective strategies to reduce greenhouse gas emissions. Satellite missions are actively used for this purpose. The article provides an overview and description of the existing databases of greenhouse gas emissions obtained based on satellite measurements. The monitoring methodology involves satellite spectroscopy aimed at analyzing the spectral characteristics of light absorbed by the atmosphere. The results of measurements by satellite spectrometers show the total molar mass of substances throughout the atmospheric column. Global satellite monitoring allows identifying zones of anomalous concentration and identifying new sources of greenhouse gases, comparing them with the ground-based measurements of pollutants.","PeriodicalId":506182,"journal":{"name":"Mining Industry Journal (Gornay Promishlennost)","volume":"32 4","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-07-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141659445","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Prospects for increasing the mineral base of the non-ferrous metallurgy 扩大有色金属冶金矿产基础的前景
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-77-84
V. Golik, A. Titova
The article discusses the issues of strengthening the mineral resource base of non-ferrous metallurgy by introducing ore processing wastes into the production cycle. The relevance of the study is explained by the decreasing availability of mineral resources. The conventional ore processing technologies increase the volume of processing tailings in storages. Waste-free disposal of primary processing waste is not developing, and this waste is often used without extracting metals from it to match the sanitary requirements. The acute environmental problems are aggravated primarily by the lack of leverage for centralized accounting and regulation of the accumulated waste. The efficiency of leaching technologies is proved by a comprehensive method that includes experiments and calculations with a comparison of processing options. Quantitative values have been obtained and dependence diagrams of metal extraction on the contributing factors have been plotted, which make it possible to characterize the processes of leaching the mill tailings using a disintegrator. It has been proved that during the mechanochemical activation of the leaching process, metals extraction exceeds the extraction efficiency of the conventional waste processing technologies and ensures a safe level according to the sanitary requirements. It is determined that the mechanochemical activation in the disintegrator during metal leaching increases the strength of concrete mixtures based on secondary tailings. It is concluded that activation of the leaching processes in the disintegrator ensures the extraction of 50 to 80% of the previously lost metals from the mill tailings. The development of man-made deposits with innovative technologies with metal leaching is a real step towards expanding the mineral resource base of metallurgy and improving the environmental situation in the mining regions. Unlike the technologies related in terms of the application area and the purpose, the discussed technology enables waste-free processing of ores.
文章讨论了通过将矿石加工废料引入生产周期来加强有色金属冶金的矿产资源基础的问题。矿产资源供应量的减少说明了这项研究的相关性。传统的选矿技术增加了选矿尾渣的贮存量。初级加工废料的无废物处理没有得到发展,而且这些废料通常在没有提取符合卫生要求的金属的情况下被使用。严重的环境问题主要是由于缺乏对累积废物进行集中核算和监管的手段而加剧的。沥滤技术的效率是通过一种综合方法来证明的,该方法包括实验和计算,并对各种处理方案进行了比较。已获得定量值,并绘制了金属萃取与相关因素的依存关系图,从而可以确定使用分解机对磨机尾矿进行沥滤的过程。事实证明,在沥滤过程的机械化学活化过程中,金属萃取超过了传统废物处理技术的萃取效率,并确保了符合卫生要求的安全水平。经测定,金属浸出过程中分解器中的机械化学活化可提高基于二次尾矿的混凝土混合物的强度。结论是,在分解器中激活浸出过程可确保从选矿厂尾矿中提取 50% 至 80% 以前流失的金属。利用金属浸出创新技术开发人造矿床是扩大冶金矿产资源基础和改善矿区环境状况的真正步骤。与应用领域和目的方面的相关技术不同,所讨论的技术可实现矿石的无废料加工。
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引用次数: 0
A comparative strength analysis of diamond cable segments for stone cutting machines 石材切割机金刚石电缆段的强度比较分析
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-45-47
A.A. Petsyk, M. V. Sekretov, S. Gubanov
The paper discusses the different shapes of diamond segments for stone cutting machines. The purpose of this research is to find ways to improve the abrasion resistance of the diamond segments, reduce the vibration load and increase the cutting efficiency. The operating conditions of stone-cutting machines are analysed, as well as the ways of increasing the efficiency of diamond segments by changing their shape. A calculation of the loads arising during operation of the diamond segments is made, and the results are verified using an experimental setup. The initial shape is analysed and the stresses that exceed the material parameters are found. In order to reduce the stresses, a diamond segment with rounded edges is simulated. Segments with bevelled edges and conical shape are also considered. Based on the experimental results, it is found that one of the promising shapes is that with rounded edges.
本文讨论了用于石材切割机的不同形状的金刚石片。这项研究的目的是找到提高金刚石切片耐磨性、减少振动负荷和提高切割效率的方法。研究分析了石材切割机的运行条件,以及通过改变金刚石片的形状来提高其效率的方法。对金刚石切片运行时产生的载荷进行了计算,并利用实验装置对结果进行了验证。对初始形状进行了分析,并找出了超出材料参数的应力。为了减小应力,模拟了边缘为圆形的金刚石段。此外,还考虑了具有斜边和锥形的部分。根据实验结果,我们发现具有圆角边缘的形状是最有前途的形状之一。
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引用次数: 0
Network platform for automation of pit dump truck failure prediction 用于自动预测坑道倾卸卡车故障的网络平台
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-56-63
I.V. Zyryanov, M.V. Kornyakov, K. A. Nepomnyashchikh, A.I. Trufanov, V. A. Khramovskikh, A. N. Shevchenko
The article considers the possibilities of developing an automated system for monitoring and predicting the technical condition of in-pit vehicles at the operation stage based on failure statistics and network analysis of data received from health sensors of the mining machines. This study seeks to reduce emergency downtime in the mining industry by introducing modern information and communication technologies. The applicability of existing methods to analyze digital signals received from the sensors installed on the mining equipment was assessed. A promising approach is considered, using the progress achieved in network engineering and conversion of the time series signals into the integrated networks. A sequence of operations is proposed as an innovation, including collection and analysis of data, development of network prediction models and practical implementation of the results. It is expected that using such a sequence of steps will be able to promptly notify of the need to repair equipment, thereby reducing downtime, which in turn will increase productivity and reduce the operating costs. The main stages of the study are formulated and presented, the implementation of which is aimed at predicting the health of the equipment, identifying the need for unscheduled repairs, which will lead to a decrease in the number of emergency failures or their prevention in real operating conditions of mining enterprises.
文章探讨了开发自动化系统的可能性,该系统可根据故障统计和对从采矿机械健康传感器接收到的数据进行网络分析,在运行阶段监测和预测矿坑内车辆的技术状况。本研究旨在通过引入现代信息和通信技术,减少采矿业的紧急停机时间。研究评估了现有方法在分析从安装在采矿设备上的传感器接收到的数字信号方面的适用性。利用在网络工程和将时间序列信号转换为集成网络方面取得的进展,考虑了一种有前途的方法。作为一项创新,提出了一系列操作方法,包括收集和分析数据、开发网络预测模型和实际应用结果。预计利用这一系列步骤将能够及时通知需要维修的设备,从而减少停机时间,进而提高生产率并降低运营成本。该研究的主要阶段已经制定并提出,其实施旨在预测设备的健康状况,确定计划外维修的需求,这将减少紧急故障的数量,或在采矿企业的实际运营条件下防止其发生。
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引用次数: 0
Possibilities and challenges of energy generation in the Republic of Tyva 蒂瓦共和国能源生产的可能性和挑战
Pub Date : 2024-07-10 DOI: 10.30686/1609-9192-2024-3-131-134
M.P. Kulikova, G. Balakina
RELEVANCE. The energy sector forms the basis for functioning of other economic sectors and social services. Presentday technologies of energy generation are based on using coal, gas, oil, hydro, nuclear and renewable sources. PURPOSE. Analysis of the current state of energy generation in the Republic of Tyva, identification of drivers for development and optimization of its structure. RESULTS. A review is made of the current global trends in energy generation. Directions for diversifying energy generation sources are proposed, e.g. using both imported and coal seam gas as well as hydro resources along with coal. CONCLUSIONS. Focusing on only one energy source reduces the energy security of the region. Energy shortages and the presence of costly diesel-based power generation hinder the economic development of the Republic of Tyva. In the republic that has extensive coal reserves, coal generation has to introduce modern “clean coal” technologies. A high share of thermal power plants in the structure of the coal-fired generation capacity will allow the development of cogeneration using innovative, environmentally friendly Russian technologies. Options for solving the challenge of energy shortage in Tuva in the future until 2035 are proposed.
意义。能源部门是其他经济部门和社会服务部门运作的基础。当今的能源生产技术以煤炭、天然气、石油、水力、核能和可再生能源为基础。目的分析蒂瓦共和国能源生产现状,确定发展动力并优化其结构。结果。回顾了当前全球能源生产的趋势。提出了能源生产多样化的方向,例如利用进口天然气和煤层气,以及水力资源和煤炭。结论。只关注一种能源会降低该地区的能源安全。能源短缺和昂贵的柴油发电阻碍了蒂瓦共和国的经济发展。蒂瓦共和国煤炭储量丰富,煤炭发电必须采用现代 "清洁煤炭 "技术。在燃煤发电能力结构中,火力发电厂所占比例较高,这将有助于利用俄罗斯创新的环保技术发展热电联产。提出了解决图瓦未来至 2035 年能源短缺问题的方案。
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引用次数: 0
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Mining Industry Journal (Gornay Promishlennost)
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