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UV-ultrashort pulsed laser ablation of fused silica 紫外-超短脉冲激光烧蚀熔融石英
Pub Date : 2024-01-09 DOI: 10.2351/7.0001197
Yongting Yang, Kay Bischoff, Dominik Mücke, C. Esen, Ralf Hellmann
The authors report on ultraviolet ultrashort pulsed laser ablation of fused silica and compare the achievable micromachining results to those obtained by using the fundamental emission wavelength in infrared. Ablation in ultraviolet reveals a stable efficiency for increasing fluences, whereas using an infrared beam exhibits a decreasing trend of the ablation efficiency at higher and increasing fluences. In addition, a significant improvement in the surface quality is found by using an ultraviolet wavelength in a fluence range up to 20 J/cm2 compared to infrared, e.g., revealing an Ra of down to 0.45 μm on using the ultraviolet wavelength compared to Ra = 0.56 μm on using infrared at fluences up 15 J/cm2. Moreover, taking advantage of the high available pulse energy, the authors compare the achievable ablation efficiency and surface roughness using a conventionally focused ultraviolet beam and a defocused ultraviolet beam, finding that the defocused ultraviolet beam possesses a processing quality comparable to that of the focused beam. Finally, the authors exemplify the potential of ultraviolet ultrashort pulsed laser ablation by using a Tesla mixer for microfluidic integration of fused silica.
作者报告了紫外线超短脉冲激光烧蚀熔融石英的情况,并将可实现的微加工结果与使用红外线基本发射波长获得的结果进行了比较。紫外线烧蚀的效率在流量增加时保持稳定,而使用红外线光束时,烧蚀效率在流量增加时呈下降趋势。此外,与红外线相比,在 20 J/cm2 以下的通量范围内使用紫外线波长可显著改善表面质量,例如,在 15 J/cm2 以下的通量范围内使用红外线波长时,Ra = 0.56 μm,而使用紫外线波长时,Ra 降至 0.45 μm。此外,作者还利用现有的高脉冲能量,比较了使用传统聚焦紫外线光束和散焦紫外线光束可实现的烧蚀效率和表面粗糙度,发现散焦紫外线光束的加工质量可与聚焦光束媲美。最后,作者通过将特斯拉混合器用于熔融石英的微流体集成,举例说明了紫外线超短脉冲激光烧蚀的潜力。
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引用次数: 0
Adaptive powder nozzle setup for enhanced efficiency in laser metal deposition 提高激光金属沉积效率的自适应粉末喷嘴设置
Pub Date : 2024-01-08 DOI: 10.2351/7.0001183
A. Bohlen, T. Seefeld
Laser metal deposition (LMD) is a blown powder process used for the additive manufacturing of large and/or complex parts. The laser spot size is determined by the fiber optic cable and the imaging ratio of the process optics. Spot sizes typically used in LMD can range from 200 μm to several millimeters, whereby zoom optics can be employed to change the laser spot focus within seconds during the process. However, industrial powder nozzles are still static in terms of powder spot size. Changing the powder spot size in line with the laser spot size could ensure the favorable dual outcome of time savings when printing large volumes while also generating fine near-net-shape features. To help overcome the current limitations in the LMD process, this work examines an adaptive powder nozzle setup. In this discrete coaxial layout of three single lateral powder injectors, the individual powder injectors can be adjusted closer to or further from the process to, respectively, dilate or shrink the powder stream focus. Different inner diameters of powder injectors are hereby examined. The resulting powder propagation behavior is characterized for different setups of the single powder nozzles. Single beads are welded with different nozzle setups for fine and coarse powder spots, while the laser spot size is changed accordingly using zoom optics. The laser power is a closed-loop controlled by a two-color pyrometer to achieve comparative process temperatures. The single beads are evaluated with regard to their geometry. High-speed imaging provides supplementary information on weld bead generation.
激光金属沉积(LMD)是一种吹粉工艺,用于增材制造大型和/或复杂零件。激光光斑的大小由光纤电缆和工艺光学器件的成像比决定。LMD 通常使用的光斑尺寸从 200 μm 到几毫米不等,因此可使用变焦光学器件在加工过程中几秒钟内改变激光光斑焦点。然而,工业粉末喷嘴的粉末光斑尺寸仍然是静态的。根据激光光斑的大小改变粉末光斑的大小,可以确保在大批量打印时节省时间,同时还能生成精细的近净成形特征,一举两得。为了克服 LMD 工艺目前存在的局限性,这项工作研究了一种自适应粉末喷嘴设置。在这种由三个单侧粉末喷射器组成的离散同轴布局中,可以调整单个粉末喷射器,使其更靠近或远离工艺,从而分别扩大或缩小粉末流焦点。本文对不同内径的喷粉器进行了研究。针对单个粉末喷嘴的不同设置,对由此产生的粉末传播行为进行了表征。使用不同的喷嘴设置焊接细粉点和粗粉点的单珠,同时使用变焦光学器件相应地改变激光光斑的大小。激光功率由双色高温计闭环控制,以达到可比较的工艺温度。对单个微珠的几何形状进行评估。高速成像可提供有关焊珠生成的补充信息。
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引用次数: 0
Laser doping of n-type 4H-SiC with boron using solution precursor for mid-wave infrared optical properties 使用溶液前驱体激光掺杂 n 型 4H-SiC 中的硼,以实现中波红外光学特性
Pub Date : 2024-01-08 DOI: 10.2351/7.0001186
Gunjan Kulkarni, Yahya Bougdid, C. Sugrim, Ranganathan Kumar, Aravinda Kar
Laser doping of n-type 4H-silicon carbide (SiC) semiconductor substrates with boron (B) using a pulsed Nd:YAG laser (λ = 1064 nm) is reported. An aqueous boric acid solution was used as a boron precursor. A simple theoretical heat transfer model was employed to select the laser processing parameters, i.e., laser power and laser-substrate interaction time, and determine the appropriate temperature to dope 4H-SiC substrates. The selected processing parameters ensured that the temperature at the laser-substrate interaction zone was below the SiC peritectic temperature to prevent any crystalline phase transformations in SiC. Fourier-transform infrared spectrometry was conducted to determine the optical properties of both undoped and boron-doped 4H-SiC substrates within the mid-wave infrared (MWIR) wavelength range (3–5 μm). Boron atoms create an acceptor energy level at 0.29 eV above the valence band in the 4H-SiC bandgap, which corresponds to λ = 4.3 μm. Boron-doped 4H-SiC substrate exhibited reduced reflectance and increased absorptance for the MWIR range. An absorption peak at λ = 4.3 μm was detected for the doped substrate. This confirmed the creation of the acceptor energy level in the 4H-SiC bandgap and, thus, doping of 4H-SiC with boron. A notable decrease in the refractive index, i.e., from 2.87 to 2.52, after laser doping of n-type 4H-SiC with boron was achieved.
本研究报道了使用脉冲 Nd:YAG 激光器(λ = 1064 nm)在 n 型 4H 碳化硅(SiC)半导体衬底中激光掺杂硼(B)的情况。硼酸水溶液被用作硼前驱体。利用一个简单的理论传热模型来选择激光加工参数,即激光功率和激光与基片的相互作用时间,并确定掺杂 4H-SiC 基片的适当温度。所选的加工参数确保激光与基底相互作用区的温度低于碳化硅的包晶温度,以防止碳化硅发生任何晶相转变。傅立叶变换红外光谱法用于测定未掺杂和掺硼的 4H-SiC 基底在中波红外(MWIR)波长范围(3-5 μm)内的光学特性。硼原子在 4H-SiC 带隙价带上方 0.29 eV 处产生一个受体能级,对应于 λ = 4.3 μm。掺硼的 4H-SiC 衬底在中波红外范围内反射率降低,吸收率增加。掺杂基底在 λ = 4.3 μm 处检测到一个吸收峰。这证实了在 4H-SiC 带隙中产生了受体能级,因此在 4H-SiC 中掺入了硼。激光掺杂硼后,n 型 4H-SiC 的折射率明显下降,即从 2.87 降至 2.52。
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引用次数: 0
Experimental investigation of process parameter variations on the microstructure and failure behavior of IN718 structures in PBF-LB/M 工艺参数变化对 PBF-LB/M 中 IN718 结构微观结构和失效行为的实验研究
Pub Date : 2024-01-02 DOI: 10.2351/7.0001232
Hannes Panzer, J. Diller, Fabian Ehrenfels, Jonathan Brandt, Michael F. Zäh
Conventional manufacturing technologies, such as milling or casting, are limited in terms of the manufacturable complexity of the parts to be produced. They are also restricted in terms of the local modifiability of the mechanical properties. Additive manufacturing, specifically the Powder Bed Fusion of Metals using a Laser Beam (PBF-LB/M), is a novel method, which is capable of addressing both limitations. However, the resulting parts are often prone to cracking during PBF-LB/M and in the service afterward because of high thermally induced local stress intensities. Selectively modifying the process parameters during the fabrication can be a suitable strategy to locally reduce the failure susceptibility. Over the course of this study, samples made from the nickel-based superalloy Inconel 718 were manufactured with varying laser powers, hatch distances, and scan speeds. The samples were divided into stress crack specimens as well as static and dynamic tensile test specimens. The grain structure was investigated, and correlations between the microstructure and the cracking susceptibility were determined. It was found out that variations in the laser power had the most pronounced effect on the grain structure and the failure behavior. An increasing grain size enhanced the fracture resistance in the stress crack samples while the static and dynamic mechanical properties deteriorated. Based on these results, the application area of PBF-LB/M could potentially be widened due to the manufacturability of parts otherwise susceptible to stress-induced cracking. The mechanical properties of as-built parts can remain unchanged utilizing a local process parameter adaption.
传统的制造技术,如铣削或铸造,在生产零件的可制造复杂性方面受到限制。它们在机械性能的局部可修改性方面也受到限制。快速成型技术,特别是使用激光束的金属粉末床熔融技术(PBF-LB/M),是一种新颖的方法,能够解决这两个局限性。然而,在 PBF-LB/M 过程中和之后的使用过程中,由于热引起的局部应力强度较高,所生产的零件往往容易开裂。在制造过程中选择性地修改工艺参数是降低局部失效敏感性的合适策略。在本研究过程中,使用不同的激光功率、舱口距离和扫描速度制作了镍基超合金 Inconel 718 样品。样品被分为应力裂纹试样以及静态和动态拉伸试验试样。对晶粒结构进行了研究,并确定了微观结构与开裂敏感性之间的相关性。研究发现,激光功率的变化对晶粒结构和破坏行为的影响最为明显。晶粒尺寸的增大增强了应力裂纹样品的抗断裂性,而静态和动态机械性能则有所下降。基于这些结果,PBF-LB/M 的应用领域有可能拓宽,因为它可以制造容易受应力开裂影响的零件。通过局部工艺参数调整,可保持已制造零件的机械性能不变。
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引用次数: 0
Material removal in laser chemical processing with modulated laser power 利用调制激光功率在激光化学加工中去除材料
Pub Date : 2024-01-02 DOI: 10.2351/7.0001109
Yasmine Bouraoui, L. Rathmann, Claudia Niehaves, M. Mikulewitsch, A. Fischer, T. Radel
Laser chemical machining (LCM) is a method of laser processing based on gentle material removal by means of thermal induced chemical dissolution. Since LCM depends predominantly on the surface temperature of the workpiece, the process window is restricted by the appearance of gas bubbles at higher laser powers and their associated shielding effect. In order to extend the process understanding, the influence of the laser power modulation on the removal behavior is investigated in the present work. The experiments were conducted on titanium grade 1 and with phosphoric acid. Based on the response time in experiments with a single step function of the laser power, a spatial frequency threshold was determined above which a constant removal depth could be expected. Afterward, the laser power was modulated rectangularly in time, resulting in combination with the process velocity in different spatial modulation frequencies varying from 1 to 20 mm−1. The investigations showed that the removal cavity exhibited sinusoidal oscillation in depth along the machining direction with a spatial frequency corresponding to the spatial frequency of the laser power. When the spatial frequency exceeds the determined threshold frequency, the cavity depth is constant. This established the basis for generating complex removal profiles by varying the power in the range below the threshold frequency.
激光化学加工(LCM)是一种通过热诱导化学溶解作用温和去除材料的激光加工方法。由于 LCM 主要取决于工件的表面温度,因此加工窗口受到较高激光功率下气泡的出现及其相关屏蔽效应的限制。为了扩展对工艺的理解,本研究调查了激光功率调制对去除行为的影响。实验在 1 级钛和磷酸上进行。根据激光功率单步函数实验中的响应时间,确定了一个空间频率阈值,在该阈值之上,可以预期会有一个恒定的去除深度。随后,对激光功率进行矩形时间调制,结果与加工速度相结合,产生了 1 至 20 mm-1 的不同空间调制频率。研究表明,去除腔沿加工方向的深度呈现正弦波振荡,其空间频率与激光功率的空间频率相对应。当空间频率超过确定的阈值频率时,空腔深度保持不变。这为在阈值频率以下的范围内改变功率生成复杂的去除曲线奠定了基础。
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引用次数: 0
Assessment of toxicity of residues of normal/green cracker and their impact on soil 评估普通/绿色饼干残留物的毒性及其对土壤的影响
Pub Date : 2024-01-02 DOI: 10.2351/7.0001266
Darpan Dubey, Awadhesh Kumar Rai
In the present work, laser-induced breakdown spectroscopy (LIBS) is used to examine the hazardous constituents present in the residues of six types of normal and six types of green firecracker samples. The residue of the normal firecracker’s samples contains the spectral lines of toxic chemicals such as Al, Ba, Sr, Mg, and Ti in a similar way as the fresh powder of normal crackers. The residues of the green firecracker’s samples contain toxic elements such as Al and Ba, and the intensities of these toxic elements are so high that these samples also contain the electronic bands of AlO and SrO. The UV-vis spectra of residues of normal and green firecracker samples contain the molecules of KNO3, CaO, Al2O3, and SrO in a similar way as the fresh powder of these firecrackers does. This reflects that the toxicity of the powder of firecracker samples remains similar after the burning of these firecrackers’ samples. Therefore, these toxic residues are mixed in the soil, where they burn and contaminate it. For the assessment of the contamination of the soil, the concentration of micronutrients such as Fe, Cu, Mn, Zn, and P is calculated using atomic absorption spectroscopy (AAS) techniques and found to increase in all the contaminated soil compared to blank soil. This reflects that the soil is contaminated. For the classification of the residues and soil contaminated with residues, the principal component analysis (PCA) and hierarchical clustering analysis (HCA) are applied to the LIBS data set.
本研究采用激光诱导击穿光谱法(LIBS)来检测六种普通爆竹和六种绿色爆竹样品残留物中的有害成分。普通爆竹样品残留物中含有 Al、Ba、Sr、Mg 和 Ti 等有毒化学物质的光谱线,与普通爆竹的新鲜粉末相似。绿色爆竹残留样品中含有 Al 和 Ba 等有毒元素,而且这些有毒元素的强度非常高,以至于这些样品还含有 AlO 和 SrO 的电子带。普通爆竹样品和绿色爆竹样品残留物的紫外可见光谱中含有 KNO3、CaO、Al2O3 和 SrO 分子,与这些爆竹的新鲜粉末相似。这反映出爆竹样品燃烧后,其粉末的毒性仍然相似。因此,这些有毒残留物混合在土壤中,燃烧后污染了土壤。为了评估土壤的污染情况,我们使用原子吸收光谱(AAS)技术计算了铁、铜、锰、锌和磷等微量营养元素的浓度,发现与空白土壤相比,所有受污染土壤中的微量营养元素浓度都有所增加。这反映出土壤受到了污染。为了对残留物和受残留物污染的土壤进行分类,对 LIBS 数据集采用了主成分分析 (PCA) 和分层聚类分析 (HCA)。
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引用次数: 0
Welding between confinements as a new approach for high deposition rate additive manufacturing with laser-assisted double wire welding with nontransferred arc 利用激光辅助双丝焊接与非传导电弧,作为高沉积率增材制造的新方法,在约束之间进行焊接
Pub Date : 2024-01-02 DOI: 10.2351/7.0001114
K. Biester, A. Barroi, Nick Schwarz, J. Hermsdorf, S. Kaierle
Laser-assisted double wire welding with nontransferred arc uses an electric arc to melt two welding wires fed toward each other. The molten material drips onto the substrate, where it is joined to the substrate without undercuts by means of oscillated laser radiation. The process offers possibility of creating structures with high deposition rates (8.4 kg/h), but faces challenges in fulfilling the requirements for surface properties and geometric accuracy. One approach to meet the requirements is to confine the final seam geometry by applying the melt into a mold. Such a confinement can be a wall previously applied by a process with higher geometric accuracy. An investigation of this approach was carried out by studying the deposition of mild steel weld beads within two confining structures, in this case, a groove. A particular interest in the evaluation is connection of the weld bead to the base material in the corners, the bottom surface, and the side surface of the groove. In the first step, weld beads are deposited in 12 mm wide grooves in a mild steel substrate with variable laser beam oscillation amplitudes of 10–13 mm. In the second step, several layers are deposited with variable welding speeds. The oscillation amplitude that generates the best connection in the corners is 13 mm. Bonding on the bottom and side surfaces could be achieved with all parameter sets. When applying several layers, the best lateral connection in the groove was produced with a welding speed of 200 mm/min.
激光辅助双丝焊接(非传导电弧)是利用电弧熔化两根相向馈送的焊丝。熔化的材料滴落到基材上,通过振荡激光辐射将其连接到基材上,而不产生切口。这种工艺能以较高的沉积速率(8.4 千克/小时)制造结构,但在满足表面特性和几何精度要求方面面临挑战。满足要求的一种方法是通过将熔体注入模具来限制最终接缝的几何形状。这种限制可以是以前用几何精度更高的工艺施加的壁。通过研究低碳钢焊珠在两个限制结构(本例中为凹槽)内的沉积情况,对这种方法进行了调查。评估中特别关注的是焊珠与槽角、槽底和槽侧表面母材的连接。第一步,在低碳钢基材上 12 毫米宽的凹槽中沉积焊珠,激光束振幅可变,为 10-13 毫米。第二步,以不同的焊接速度熔敷几层。在边角处产生最佳连接的振幅为 13 毫米。在所有参数设置下,底面和侧面都能实现焊接。在进行多层焊接时,以 200 毫米/分钟的焊接速度可在凹槽处实现最佳横向连接。
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引用次数: 0
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Journal of Laser Applications
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