CuZrO2 catalysts exhibited good performance in catalyzing the conversion of ethanol to 2-pentanone. However, those prepared by the traditional co-precipitation method had a small specific surface area. In this study, we employed an aging treatment at different temperatures to post-modify the CuZrO2 catalysts. Detailed characterization results showed that the specific surface area of the catalysts increased with rising aging temperature, and the dispersion of Cu species was significantly improved. The highly dispersed Cu species promoted the dehydrogenation of ethanol to acetaldehyde, leading to an abundant formation of acetate species on the catalyst surface, which served as the main intermediates for ketone formation. Additionally, after the high-temperature aging treatment, medium-strong and strong basic sites emerged on the catalyst surface, further enhancing the condensation reaction. When the aging temperature was 80 °C, the catalyst exhibited the highest content of strong basic sites, and the total ketone selectivity reached a maximum of 63.9%, with the selectivity to 2-pentanone being 28.7%. However, excessively high aging temperatures led to the formation of large Cu particles and reduced the Cu–Zr synergistic effect, ultimately resulting in a decrease in ketone selectivity. Moreover, the ketone selectivity over the C/Z-80 catalyst was only 35.6%, indicating that the catalyst preparation method had a significant influence on the product distribution.
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