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Optimized infrared-assisted extraction to obtain total lipid from microalgae Scenedesmus obliquus: a green approach 优化红外辅助提取微藻中总脂质:绿色方法
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-03-03 DOI: 10.1515/ijcre-2022-0107
Hans Christian Correa-Aguado, G. V. Cerrillo-Rojas, M. M. Aguilera Flores, Sergio Zavala Castillo, J. F. Morales-Domínguez
Abstract Microalgae oil has great potential to address the growing energy demand and dependence on fossil fuels. However, the multilayered cell walls of microalgae hinder efficient extraction and enhanced lipid recovery. In this study, we develop a novel protocol based on near infrared-assisted extraction (NIRAE) technology to extract efficiently total lipids from Scenedesmus obliquus. Under a greener solvent extraction approach, the effect of nine non-polar/polar solvent systems in various ratios on lipid yield was tested, and the results were compared with Soxhlet, Folch, and Bligh–Dyer methods. The highest oil yields were NIRAE 15.43%, and Soxhlet 22.24%, using AcoEt/MeOH (1:2 v/v). For Folch and Bligh–Dyer, 9.11 and 10%, respectively. The optimized NIRAE conditions obtained using response surface methodology (RSM): 43.8 min, solvent/biomass 129.90:1 (m/v), and AcOEt/MeOH 0.57:2.43 (v/v) increased the oil yield significantly to 24.20%. In contrast to conventional methods, the overall optimized NIRAE process satisfied the requirements of a green extraction because of the simple and safe operation, less solvent toxicity, lower extraction time, and solvent and energy consumption.
微藻油在解决日益增长的能源需求和对化石燃料的依赖方面具有巨大的潜力。然而,微藻的多层细胞壁阻碍了高效提取和提高脂质回收率。在这项研究中,我们开发了一种基于近红外辅助提取(NIRAE)技术的新方案,以有效地提取斜状Scenedesmus obliquus的总脂肪。在绿色溶剂萃取方法下,测试了9种不同比例的非极性/极性溶剂体系对脂质收率的影响,并将结果与Soxhlet、Folch和Bligh-Dyer方法进行了比较。在AcoEt/MeOH (1:2 v/v)条件下,NIRAE和Soxhlet的产油率分别为15.43%和22.24%。Folch和Bligh-Dyer分别为9.11和10%。采用响应面法(RSM)优化得到的NIRAE条件为:43.8 min,溶剂/生物质129.90:1 (m/v), AcOEt/MeOH 0.57:2.43 (v/v),可显著提高原油收率至24.20%。与传统提取方法相比,优化后的NIRAE工艺操作简单安全,溶剂毒性小,提取时间短,溶剂和能源消耗少,满足绿色提取的要求。
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引用次数: 0
Optimization of hydrothermal liquefaction process for bio-oil products from kitchen residue under subcritical conditions 亚临界条件下餐厨残渣生物油水热液化工艺的优化
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-02-27 DOI: 10.1515/ijcre-2022-0195
Jing Bai, Hao Li, Wenmeng Ling, P. Zheng, Pan Li, Chun-Yuan Chang
Abstract In this work, the process parameters of batch hydrothermal liquefaction of kitchen residue were optimized with the yield of bio-oil as reference, including reaction temperature, residence time and initial pressure. According to the experimental results, the bio-oil yield of kitchen residue was the highest (39.73%) under the reaction conditions of 6 MPa, 300 °C and 30 min. The elemental content and components of bio-oil were characterized by organic element analyzer and gas chromatography/mass spectrometer. The surface and structural properties of biochar were detected and analyzed by Fourier transform infrared spectrometer, scanning electron microscope and surface area and porosity analyzer.
摘要以生物油收率为参考,对餐厨残渣分批水热液化的工艺参数进行了优化,包括反应温度、停留时间和初始压力。实验结果表明,在6MPa、300°C和30min的反应条件下,餐厨残渣的生物油收率最高(39.73%)。通过有机元素分析仪和气相色谱/质谱仪对生物油的元素含量和组分进行了表征。利用傅立叶变换红外光谱仪、扫描电子显微镜、比表面积和孔隙率分析仪对生物炭的表面和结构特性进行了检测和分析。
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引用次数: 0
Evaluation of a rough-surface evaporator applied to an absorption heat transformer for water desalination 用于海水淡化吸收式热变压器的粗糙表面蒸发器的评价
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-02-24 DOI: 10.1515/ijcre-2022-0113
David Juárez Romero, Irán Rivera, Isaac Justine Canela Sánchez, Nancy Isamar Ortega Mojica, A. Huicochea, Javier Delgado Gonzaga
Abstract The purpose of this work is to evaluate the performance of a rough-textured evaporator applied to a single-stage absorption heat transformer for water desalination (SAHT-WD). The stainless-steel evaporator was subjected to an abrasive material release treatment (sandblast texture) to provide a texture that fosters phase change heat transfer compared to a smooth surface. To determine the performance of the evaporator, the evaluation has been divided into an experimental and a theoretical analysis. The experimental analysis focused on determining the operating conditions that favor the performance of the evaporator and the SAHT-WD. For the theoretical analysis, a mathematical model was developed to predict the wetting efficiency and the heat-transfer coefficients of the evaporator. To quantify the improvement in the performance of the rough-surface evaporator, the experimental results were compared with those reported in a reference work. The results indicate that the sandblasted texture improved the performance of the evaporator as well as that of the SAHT-WD. The results of the mathematical model suggest that the rough tube improved the wetting efficiency of the evaporator.
摘要本研究的目的是评估用于海水淡化单级吸收式热变压器(SAHT-WD)的粗糙结构蒸发器的性能。不锈钢蒸发器经过研磨材料释放处理(喷砂纹理),与光滑表面相比,提供了促进相变传热的纹理。为了确定蒸发器的性能,评估分为实验和理论分析两部分。实验分析的重点是确定有利于蒸发器和SAHT-WD性能的操作条件。在理论分析方面,建立了预测蒸发器润湿效率和换热系数的数学模型。为了量化粗糙表面蒸发器性能的改善,将实验结果与参考文献的结果进行了比较。结果表明,喷砂结构改善了蒸发器和SAHT-WD的性能。数学模型结果表明,粗管提高了蒸发器的润湿效率。
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引用次数: 0
The technical and economic analysis of processing and conversion of heavy oil cuts to valuable refinery products 重油馏分加工转化为有价炼油产品的技术经济分析
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-02-09 DOI: 10.1515/ijcre-2022-0127
V. Pirouzfar, Fariba Mohamadkhani, N. Van Nguyen, C. Su
Abstract Many of the modern refineries are founded on converting/upgrading the heavy bases of low value to lighter products by higher added value like gasoline, jet fuel and diesel fuel. In this work, some process configurations in heavy refinery cracking, converting and treating are technically and economically evaluated. In this purpose, four process configurations for refinery plants are suggested. These processes are evaluated and analyzed to obtain the most optimal configurations with the aim of achieving the most valuable refinery products. The difference of the processes is in heavy residue conversion and processing. These processes are included the Asphalt Air Blowing Unit (AABU, Type 1), Delayed Coker Unit (DCU, Type 2), Heavy Residue Hydro-Conversion (HRH, Type 3) and Solvent De-Asphalting (SDA, Type 4). The units are common in mentioned refineries cases and just ABU, HCU, DCU, HRH and SDA are different. In economic consideration, the payout period is considered as one of the standard methods of assessing the economic projects and economically estimating them. As results, the highest rate of gasoline is recorded in the refinery type of DCU unit and the highest amount of LPG/C4/C3, kerosene and gasoline production observed in refinery type of HRH unit. The construction of refinery with ABU unit has minimum investment (980 million $) and highest rate of return (19.4).
许多现代炼油厂是建立在用汽油、喷气燃料和柴油等高附加值的低价值重基转化/升级为较轻产品的基础上的。本文对重质炼油厂裂化、转化和处理的几种工艺配置进行了技术经济评价。为此,提出了炼油厂的四种工艺配置。对这些过程进行评估和分析,以获得最优配置,以获得最有价值的炼油产品。两种工艺的区别在于重渣油的转化和处理。这些工艺包括沥青吹气装置(AABU, 1型)、延迟焦化装置(DCU, 2型)、重渣油加氢转化装置(HRH, 3型)和溶剂脱沥青装置(SDA, 4型)。这些装置在上述炼油厂案例中是常见的,只有ABU、HCU、DCU、HRH和SDA不同。在经济考虑中,支付期被认为是评估经济项目并对其进行经济估计的标准方法之一。结果表明,炼油厂型DCU装置的汽油产出率最高,炼油厂型HRH装置的LPG/C4/C3、煤油和汽油产出率最高。采用ABU装置的炼油厂投资最少(9.8亿美元),回报率最高(19.4美元)。
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引用次数: 0
Effect of inlet gas velocity on gas-solid fluidization characteristics in fluidized bed 进口气流速度对流化床气固流化特性的影响
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-02-08 DOI: 10.1515/ijcre-2022-0226
Shanlin Du, G. Lv, Wenhui Ma, Guan-Wen Gu, Boqiang Fu
Abstract In this article, the Eulerian–Eulerian TFM model is used to simulate the fluidization of the synthesis process of organosilicon monomers. A new method for analyzing the gas-solid fluidization characteristics is proposed by combining the gas-solid two-phase flow evolution formula with the parameters such as particle concentration and bed voidage. On this basis, the fluidization characteristics of silicon powder particles at constant velocity and variable velocity are compared, and the fluidization characteristics of silicon powder particles with different particle sizes under five sets of variable velocity are discussed. The simulation results show that compared with constant velocity, the mean bed voidage is 0.55 when silicon particles adopt variable velocity, which can not only keep silicon particles fully fluidized but also improve the problem of poor gas-solid contact. For silicon particles with particle diameters of 300.1–515 μm, variable velocity fluidization has the advantages of uniform bed distribution and sufficient gas-solid fluidization. In the five groups of variable velocity function, when the inlet gas velocity and time are the quadratic functions of the opening upward, the fluctuation of pressure fluctuation is small, and the maximum fluctuation range of particle solid phase distribution is only 0.13, indicating that the heat and mass transfer efficiency between silicon particles is better, the gas-solid mixing is sufficient, and the gas-solid fluidization quality is better.
摘要本文采用欧拉-欧拉TFM模型模拟有机硅单体合成过程的流化过程。将气固两相流的演化公式与颗粒浓度、床层空隙率等参数相结合,提出了一种分析气固流化特性的新方法。在此基础上,比较了硅粉颗粒在等速和变速下的流化特性,讨论了不同粒度硅粉颗粒在五组变速下的流态化特性。模拟结果表明,与恒速相比,硅颗粒采用变速时,平均床层空隙率为0.55,既能保持硅颗粒的充分流化,又能改善气固接触不良的问题。对于粒径为300.1–515μm的硅颗粒,变速流化具有床层分布均匀、气固流化充分的优点。在五组变速函数中,当入口气体速度和时间为开口向上的二次函数时,压力波动的波动较小,颗粒固相分布的最大波动范围仅为0.13,表明硅颗粒之间的传热传质效率较好,气固混合充分,气固流化质量较好。
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引用次数: 0
Robust control designs for microalgae cultivation in continuous photobioreactors 连续光生物反应器中微藻培养的鲁棒控制设计
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-01-31 DOI: 10.1515/ijcre-2022-0115
Mariana Rodríguez-Jara, Carlos E. Ramírez-Castelan, Quetzalli Samano-Perfecto, L. Ricardez‐Sandoval, H. Puebla
Abstract Microalgae are used to produce renewable biofuels and high-value components and in bioremediation and CO2 sequestration tasks. These increasing applications, in conjunction with a desirable constant large-scale productivity, motivate the development and application of practical controllers. This paper addresses the application of robust control schemes for microalgae cultivation in continuous photobioreactors. Due to the model uncertainties and external perturbations, robust control designs are required to guarantee the desired microalgae productivity. Furthermore, simple controller designs are desirable for practical implementation purposes. Therefore, two robust control designs are applied and evaluated in this paper for two relevant case studies of microalgae cultivation in photobioreactors. The first control design is based on an enhanced simple-input output model with uncertain estimation. The second control design is the robust nonlinear model predictive control considering different uncertain scenarios. Numerical simulations of two case studies aimed at lipid production and CO2 capture under different conditions are presented to evaluate the robust closed-loop performance.
微藻被用于生产可再生生物燃料和高价值组件,并用于生物修复和二氧化碳封存任务。这些不断增加的应用,与理想的恒定大规模生产力相结合,激励了实际控制器的开发和应用。本文讨论了鲁棒控制方案在连续光生物反应器中微藻培养中的应用。由于模型的不确定性和外部扰动,需要鲁棒控制设计来保证所需的微藻产量。此外,简单的控制器设计对于实际实现目的是可取的。因此,本文对光生物反应器中微藻培养的两个相关案例应用了两种鲁棒控制设计并进行了评估。第一个控制设计是基于一个具有不确定估计的增强型简单输入输出模型。第二个控制设计是考虑不同不确定场景的鲁棒非线性模型预测控制。针对不同条件下脂质生成和二氧化碳捕获的两个案例研究进行了数值模拟,以评估鲁棒闭环性能。
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引用次数: 0
Macroscopic analysis of chemical looping combustion with ilmenite versus conventional oxides as oxygen carriers 钛铁矿与常规氧化物作为氧载体的化学环燃烧的宏观分析
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-01-26 DOI: 10.1515/ijcre-2022-0108
Mario Alberto Pérez-Méndez, Guadalupe Selene Fraga-Cruz, Gladys Jiménez-García, R. Huirache-Acuña, Fabricio Nápoles-Rivera, R. Maya-Yescas
Abstract Over 40% of global energy-related CO2 emissions are due to the combustion of fossil fuels for electric energy generation. Albeit CO2 capture and storage have been identified as promissory actions to mitigate its emissions, the problem separating N2 and CO2 remains. A very effective solution for the former problem is to obtain the combustion CO2 as a pure molecule, which is possible using the Chemical Looping Combustion (CLC) technology, which uses a solid oxygen carrier to transport the oxygen from an oxidating media (regeneration reactor) to a reducing media (combustion reactor). One of the key issues to apply CLC is to find or develop some material, suitable from the kinetic and thermodynamic points of view, for the reduction-oxidation cycles taking place inside combustion and regenerator reactors. The evaluation of “oxygen carrier” candidates for CLC is based on reactivity (rates and conversions), resistance to carbon accumulation, and “regenerability”, which means the ability of the material for cyclic reduction and oxidation. Another challenging issue to use CLC processes is the loss of oxygen carrier; this problem involves the use of supported metals on materials, such as zirconia, Al2O3, etc. Preparation of this kind of supported carriers requires time, money, and equipment. Meanwhile, the natural mineral ore named ilmenite, which consists of a mixture of iron and titanium oxides, and do not need to be supported, has been seen as promising to increase CLC efficiency as oxygen carrier. In this work, the performance of ilmenite is compared with some other oxygen carriers used in CLC.
超过40%的全球能源相关二氧化碳排放是由于燃烧化石燃料发电。尽管二氧化碳的捕获和储存已被确定为减少其排放的有望行动,但分离N2和CO2的问题仍然存在。对于前一个问题,一个非常有效的解决方案是获得燃烧CO2作为纯分子,这可以使用化学循环燃烧(CLC)技术,该技术使用固体氧载体将氧气从氧化介质(再生反应器)输送到还原介质(燃烧反应器)。应用CLC的关键问题之一是寻找或开发一些从动力学和热力学角度适合于在燃烧和再生反应器内进行还原-氧化循环的材料。对CLC候选“氧载体”的评价是基于反应性(速率和转化率)、抗碳积累和“可再生性”,即材料的循环还原和氧化能力。使用CLC过程的另一个挑战问题是氧载体的损失;这个问题涉及到在材料上使用支撑金属,如氧化锆、氧化铝等。准备这种支持载体需要时间、金钱和设备。同时,一种名为钛铁矿的天然矿物,由铁和钛的氧化物混合而成,不需要载体,被认为是有希望提高CLC效率的氧载体。本文对钛铁矿的性能与其它氧载体进行了比较。
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引用次数: 0
Environmentally sustainable synthesis of cyclic carbonates from epoxides and CO2 promoted by MCM-41 supported dual imidazolium ionic liquids catalysts MCM-41负载型双咪唑离子液体催化剂催化环氧化物和CO2合成环碳酸盐的研究
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-01-23 DOI: 10.1515/ijcre-2022-0210
Y. Hu, Zhijuan Sun
Abstract A type of MCM-41 supported dual imidazolium ionic liquids have been synthesized and efficiently used as catalysts in the sustainable chemical conversion of CO2 and epoxides into cyclic carbonates. It was shown that the highest efficiency was achieved in the cycloaddition of a variety of epoxides and CO2 in the presence of the MCM-41@DILSCN solid catalyst under mild conditions. More interestingly, the catalyst was stable, very active, robust, and displayed good recyclability without significant loss of catalytic activity after six consecutive cycles during the process. Overall, the present protocol of synthesizing cyclic carbonates under solvent free conditions using MCM-41@DILSCN is promising for industrial applications.
合成了一种MCM-41负载型双咪唑离子液体,并将其作为催化剂有效地用于CO2和环氧化物可持续化学转化为环状碳酸盐。结果表明,在温和条件下,MCM-41@DILSCN固体催化剂存在下,多种环氧化物和CO2的环加成效率最高。更有趣的是,该催化剂在连续六次循环后表现出稳定、非常活跃、坚固、良好的可回收性,并且没有明显的催化活性损失。总的来说,目前使用MCM-41@DILSCN在无溶剂条件下合成环状碳酸盐的方案具有工业应用前景。
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引用次数: 0
Numerical and experimental investigations on enhancement mixing performance of multi-blade stirring system for fluids with different viscosities 多叶片搅拌系统增强不同粘度流体混合性能的数值与实验研究
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2023-01-10 DOI: 10.1515/ijcre-2022-0151
Qiyang Zhang, Shibo Wang, Hua Wang, Jianxin Xu, Chunlin Li, Q. Xiao
Abstract The poor mixing caused by zinc powder deposition in purification process is a serious problem which can’t be avoided in treatment of zinc-containing solid waste. Here, to enhance the purification efficiency of zinc-containing solid waste treatment reactor, two kinds of multi-blade combined stirring systems are compared with single layer four straight-blade and double-layer straight-blade (DFB) stirring systems which are traditionally chosen by industry. This study simulated and explored the flow field characteristics and purification effects of these four kinds of stirred-tank reactor, further proposes the unit ion purification energy (UIPE) as a criterion for purification energy consumption and effect evaluation. The results show that multi-blade combined (MBC) stirring system enhances axial flow by 12.56% in water. Meanwhile it effectively inhibits the growth of isolated mixing region which scope has decreased by 56.25%. In high viscosity Carboxymethylcellulose sodium solution, the fluid axial speed can be increased by up to 1407 times with MBC. MBC can increase the purification rate by 24.79% while the UIPE decreases by 29.45% compared with DFB which is used in industrial purification process. MBC paddle has exhibited a wide range of fluid viscosity applicability and axial velocity improvement effect. The improvement increases collisions between the impurity particles and the zinc powder particles, which increased rate of substitution reactions. The application of MBC solves the purification problem in the process of treating zinc-containing solid waste.
摘要提纯过程中锌粉沉积引起的混合不良是含锌固体废物处理中不可避免的严重问题。为了提高含锌固体废物处理反应器的净化效率,将两种多叶片组合搅拌系统与工业上传统选用的单层四直叶和双层直叶(DFB)搅拌系统进行了比较。本研究模拟并探讨了这四种搅拌槽反应器的流场特性和净化效果,进一步提出了单位离子净化能(uppe)作为净化能耗和效果评价的标准。结果表明,多叶片组合搅拌系统可使水中轴流提高12.56%。同时有效抑制了孤立混合区的生长,使其范围减小了56.25%。在高粘度羧甲基纤维素钠溶液中,MBC可使流体轴向转速提高1407倍。与工业净化工艺中使用的DFB相比,MBC的净化率提高了24.79%,而upe的净化率降低了29.45%。MBC桨片具有广泛的流体粘度适用性和提高轴向速度的效果。这种改进增加了杂质颗粒与锌粉颗粒之间的碰撞,从而提高了取代反应的速率。MBC的应用解决了含锌固体废物处理过程中的净化问题。
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引用次数: 0
Photocatalytic degradation of naproxen using single-doped TiO2/FTO and co-doped TiO2-VO2/FTO thin films synthesized by sonochemistry 单掺杂TiO2/FTO和共掺杂TiO2-VO2/FTO声化学薄膜光催化降解萘普生
IF 1.6 4区 工程技术 Q3 Chemical Engineering Pub Date : 2022-12-27 DOI: 10.1515/ijcre-2022-0109
Luis Rene Orozco-Gonzalez, D. Acosta-Najarro, C. Magaña-Zavala, J. A. Tavizón-Pozos, H. Cervantes-Cuevas, G. Chávez-Esquivel
Abstract Single-doped TiO2/FTO and co-doped TiO2-VO2/FTO thin films were prepared by sonochemistry and spray pyrolysis deposition on FTO substrates. The co-deposition of TiO2-VO2 on FTO significantly changed the morphological, structural, optical, and photocatalytical properties compared to the single-deposition. X-ray diffraction and HRTEM results showed polycrystalline film structures composed of SnO2-tetragonal from FTO, anatase-TiO2, rutile-TiO2, and monoclinic-VO2 phases. The co-deposition technique increases the particle size distribution by approximately two times compared to simple deposition. The single-doped TiO2/FTO thin film had a 15% higher bandgap than the co-doped TiO2-VO2/FTO thin film, and the electrical resistivity calculated from the van der Pauw method was 55.3 MΩ sq−1 for the TiO2-VO2/FTO co-doped thin film, 2.7 times lower than that obtained for the TiO2/FTO thin film. Single-doped TiO2/FTO and co-doped TiO2-VO2/FTO thin films presented pseudo-first-order reactions at pH 6.5, with kinetic constants of 0.026 and 0.015 min−1, respectively. This behavior is related to the production of inactive or less active aggregates by the addition of vanadium during the co-doping process, which led to lattice contraction, which encouraged the formation of the rutile phase rather than the anatase phase. However, the co-doped thin film can modify the metal-insulator transition compared to the single-doped TiO2/FTO thin film. Furthermore, co-deposition decreased the bandgap value by 16% compared to single-deposition thin film. In this sense, co-doped TiO2-VO2/FTO thin films inhibited the recombination of photogenerated carriers and the formation of reactive oxygen species involved in the photocatalytic degradation of naproxen.
摘要采用声化学和喷雾热解沉积的方法在FTO衬底上制备了单掺杂TiO2/FTO和共掺杂TiO2- vo2 /FTO薄膜。与单独沉积相比,TiO2-VO2在FTO上的共沉积显著改变了形貌、结构、光学和光催化性能。x射线衍射和HRTEM结果表明,由FTO、锐钛矿- tio2、金红石- tio2和单斜- vo2相组成的sno2 -四方多晶膜结构。与简单沉积相比,共沉积技术使颗粒尺寸分布增加了大约两倍。单掺杂TiO2/FTO薄膜的带隙比共掺杂TiO2- vo2 /FTO薄膜高15%,用van der Pauw法计算TiO2- vo2 /FTO共掺杂薄膜的电阻率为55.3 MΩ sq−1,比TiO2/FTO薄膜的电阻率低2.7倍。单掺杂TiO2/FTO和共掺杂TiO2- vo2 /FTO薄膜在pH为6.5时呈现准一级反应,动力学常数分别为0.026和0.015 min−1。这种行为与共掺杂过程中钒的加入产生非活性或活性较低的聚集体有关,这导致晶格收缩,从而促进金红石相而不是锐钛矿相的形成。然而,与单掺杂TiO2/FTO薄膜相比,共掺杂薄膜可以改变金属-绝缘体的转变。此外,与单一沉积薄膜相比,共沉积使带隙值降低了16%。从这个意义上说,共掺杂TiO2-VO2/FTO薄膜抑制了光生载体的重组和参与萘普生光催化降解的活性氧的形成。
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引用次数: 0
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International Journal of Chemical Reactor Engineering
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