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Synthesis of high purity magnesia MgO from Algerian dolomite ore 以阿尔及利亚白云石为原料合成高纯氧化镁
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb220406005b
C. Bouchekrit, M. Kolli, M. Altiner, R. Doufnoune
A nanometric Mg(OH)2 and MgO particles with high purity were successfully synthesized from Algerian dolomite via a leaching-precipitation-calcination process. The effect of leaching parameters such as H2SO4 acid concentration (C), temperature (T), time (t), solid/liquid ratio (S/L), and precipitation parameters: type of precipitating base (KOH, NaOH, NH4OH), OH-/Mg2+ ratio, and temperature on the obtained product properties were investigated using Taguchi approach. The optimal leaching conditions were selected as: C=5M, T=65?C, t=15 min, and S/L ratio=1:5. Whereas, the potassium hydroxide (KOH) was selected as the optimal precipitating base with OH-/Mg2+ = 10.5. The calcination of the precipitates at 800?C during 2 h made it possible to produce a high purity MgO (~99.45 %) with a crystallite size of approximately 16.5 nm and particles in the form of agglomerated porous plates with a high SSA (70.42 m2/g) which may be of interest for some applications such as catalysts or supports.
以阿尔及利亚白云石为原料,采用浸出—沉淀—煅烧工艺成功合成了高纯度的纳米Mg(OH)2和MgO颗粒。采用田口法考察了H2SO4酸浓度(C)、温度(T)、时间(T)、料液比(S/L)等浸出参数和沉淀碱类型(KOH、NaOH、NH4OH)、OH-/Mg2+比、温度等沉淀参数对所得产物性能的影响。优选出最佳浸出条件为:C=5M, T=65?C, t=15 min,液液比为1:5。OH-/Mg2+ = 10.5时,选择氢氧化钾(KOH)作为沉淀碱。沉淀物在800℃下的煅烧?在2 h的C过程中,可以生产出高纯度的MgO(~ 99.45%),晶粒尺寸约为16.5 nm,颗粒以团聚多孔板的形式存在,具有高SSA (70.42 m2/g),这可能对某些应用如催化剂或载体感兴趣。
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引用次数: 0
Recovery of Li, Mn, and Fe from LiFePO4/LiMn2O4 mixed waste lithium-ion battery cathode materials 从LiFePO4/LiMn2O4混合废锂离子电池正极材料中回收Li、Mn、Fe
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb220918002w
Y.-H. Wang, J. Wu, Guijuan Hu, W. Ma
The recovery of metals from used lithium-ion battery cathode materials is of both environmental and economic importance. In this study, acid leaching stepwise precipitation was used to separate and recover lithium, iron, and manganese from the mixed cathode material LiFePO4/LiMn2O4. The thermodynamic characteristics of lithium, iron, and manganese metal phases, especially the stability region, were analyzed by Eh-pH diagrams. The sulfuric acid and hydrogen peroxide leaching system released Fe3+, Mn2+, and Li+ ions from the cathode material. Fe3+ in the leaching solution was precipitated as Fe(OH)3 and finally recovered as Fe2O3 after calcination. Mn2+ in the leaching solution was recovered as MnCO3. The remaining Li+-rich solution was evaporated and crystallized into Li2CO3. The purity of the recycled products MnCO3 and Li2CO3 met the standard of cathode materials for lithium-ion batteries. XRD and XPS analysis showed that the main phase in the leaching residue was FePO4. This process can be used to separate and recover metals from mixed waste lithium-ion battery cathode materials, and it also provides raw materials for the preparation of lithium-ion battery cathode materials.
从废旧锂离子电池正极材料中回收金属具有重要的环境和经济意义。本研究采用酸浸分步沉淀法从混合正极材料LiFePO4/LiMn2O4中分离回收锂、铁、锰。用Eh-pH图分析了锂、铁和锰金属相的热力学特征,特别是稳定区。硫酸和双氧水浸出体系从正极材料中释放出Fe3+、Mn2+和Li+离子。浸出液中的Fe3+以Fe(OH)3的形式析出,煅烧后最终以Fe2O3的形式回收。浸出液中的Mn2+被回收为MnCO3。剩余的富Li+溶液蒸发结晶成Li2CO3。回收产品的MnCO3和Li2CO3纯度均达到锂离子电池正极材料的标准。XRD和XPS分析表明,浸出渣中主要物相为FePO4。该工艺可用于从混合废锂离子电池正极材料中分离回收金属,也为锂离子电池正极材料的制备提供原料。
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引用次数: 0
Influence of microstructure and crystallographic texture on hydrogen diffusion in IF-steel 金相组织和结晶织构对if钢中氢扩散的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb230201025b
Ü. Başkaya, R. Uzun, K. Davut, Y. Kiliç, O. Gündüz
The relation between microstructure, crystallographic texture and hydrogen diffusion has been studied in an IF-steel. The steel samples were deep drawn until 10%, 20%, 30% and 40% strain levels and then hydrogen diffusion coefficients were determined using Helios II system. Light optical microscope (LOM), scanning electron microscope (SEM) and electron backscatter diffraction (EBSD) were used for microstructural characterization and crystallographic texture studies. The dependence of microstructural parameters was evaluated by Pearson correlation coefficient (PCC) values. Those evaluations showed that local misorientations, crystallographic texture and dislocation density depend on each other. The PCC values show that grain size and dislocation density are the independent microstructure related parameters and those parameters were used to build a model to predict hydrogen diffusion coefficient by multiple linear regression analysis. Using this model sensitivity analysis was also performed to understand which parameter the hydrogen diffusion is most sensitive to. The results of this analysis show that hydrogen diffusion is more sensitive to dislocation density, which indicates that dislocations are more effective trapping sites for hydrogen atoms. On the other hand, grain boundaries are less effective trapping sites since they also provide an additional diffusion mechanism.
研究了if钢的显微组织、晶构与氢扩散的关系。将钢试样拉深至10%、20%、30%和40%应变水平,然后利用Helios II系统测定氢扩散系数。采用光学显微镜(LOM)、扫描电镜(SEM)和电子背散射衍射(EBSD)对其进行微观结构表征和晶体织构研究。采用Pearson相关系数(PCC)评价微观结构参数的相关性。这些评价表明,局部取向偏差、晶体织构和位错密度是相互依赖的。PCC值表明,晶粒尺寸和位错密度是与微观结构相关的独立参数,并利用这两个参数建立了多元线性回归模型来预测氢扩散系数。利用该模型进行敏感性分析,了解氢气扩散对哪个参数最敏感。分析结果表明,氢的扩散对位错密度更敏感,这表明位错是更有效的氢原子捕获点。另一方面,晶界是不太有效的捕获点,因为它们也提供了一个额外的扩散机制。
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引用次数: 0
Recent advances of the thermodynamic behavior of tin species in aqueous solution 锡在水溶液中的热力学行为研究进展
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb220617001y
D. Yang, Z.L. Wu, K. Ren, P. Dong, D. Zhang, B. Yang, F. Liang
Thermodynamic behavior has been extensively used to evaluate the stability of materials and predict the direction of the chemical reaction at different pH values, temperatures, potentials, and ion concentrations. Although researching efforts on Sn species in an aqueous solution system (Sn/H2O) of acid, alkali, and salt have been reported, scattered data leads to the inefficiency of a thermodynamic method in the practical application. This article provides a brief review on the potential-pH diagram for Sn/H2O system, which reflects the thermodynamic behavior of Sn species in an aqueous solution and extracts thermodynamic data for the practical application of Sn species. Firstly, the relationship of the thermodynamic behavior, potential-pH diagram, and equilibrium relations of Sn species for Sn/H2O system was overviewed. Additionally, the potential-pH diagram of Sn/H2O system at different temperatures (298 K, 373 K, and 550 K), dissolved Sn activities (1, 10?1, 10?3, and 10?6), and the potential-pH diagram of the Sn species in achloridion aqueous solution (Sn/H2O-Cl)was summarized. Finally, the application prospect of the potential-pH diagram for Sn/H2O system is prospected in the intelligent simulation of Sn metallurgy and the practical application of Sn materials.
热力学行为被广泛用于评价材料的稳定性和预测在不同pH值、温度、电位和离子浓度下化学反应的方向。虽然对酸、碱、盐水溶液体系(Sn/H2O)中锡的种类进行了研究,但由于数据分散,导致热力学方法在实际应用中效率低下。本文简要介绍了反映Sn在水溶液中热力学行为的Sn/H2O体系电位- ph图,并为Sn的实际应用提取了热力学数据。首先概述了Sn/H2O体系中Sn的热力学行为、ph势图和平衡关系。此外,Sn/H2O体系在不同温度下(298 K, 373 K和550 K)的电位- ph图,溶解Sn活度(1,10?1, 10 ?3和10?6),并总结了锡在氯离子水溶液(Sn/H2O-Cl)中的电位- ph图。最后,展望了锡/水体系电位- ph图在锡冶金智能模拟和锡材料实际应用中的应用前景。
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引用次数: 0
Matte-slag separation behavior as a function of iron phase reduction in copper slag 铜渣中铁相还原对冰砂-渣分离行为的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb220421003l
Y.-X. Liu, Y. Wei, S.-W. Zhou, B. Li, H. Wang
The Isa smelting furnace discharges the matte and slag in the same tapping hole. As a result, an electric furnace needs to clean the slag. In the present study, the copper slag cleaning in an electric furnace, particularly the separation of the matte from the slag during the reduction process, was investigated. For Fe3O4 to FeO, the foaming slag in the melt disappeared when the Fe3O4 content was less than 10%. With the formation of the metallic iron, the foaming slag formed again, hindering the sedimentation of the matte. When the anthracite dosage increased to 2.61%, the copper content in the slag increased to 9.46%. The microstructure of the slag and the existence of the metallic iron found in the slag were analyzed in detail. The results obtained in this study provide a theoretical basis for the reasonable control of the transformation of Fe3O4 during the copper slag cleaning.
Isa熔炼炉在同一出料孔中排出磨砂和炉渣。因此,电炉需要清理炉渣。本文研究了电炉铜渣的净化问题,特别是还原过程中铜渣的分离问题。对于Fe3O4 ~ FeO,当Fe3O4含量小于10%时,熔体中的发泡渣消失。随着金属铁的形成,起泡渣再次形成,阻碍了冰砂的沉降。当无烟煤添加量增加到2.61%时,渣中的铜含量增加到9.46%。详细分析了渣的显微组织和渣中金属铁的存在。研究结果为铜渣清洗过程中合理控制Fe3O4的转化提供了理论依据。
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引用次数: 0
Modeling of partial reduction of hematite with carbon-monoxide in tunnel furnace 隧道炉中赤铁矿一氧化碳部分还原的模拟
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb221129020s
S. Salimibani, A. Jafari-Ramiani, S. Firoozi
DRI production in tunnel furnaces sometimes encounters an incomplete degree of reduction. A model is required to tackle heterogeneous reaction rates, crucible heat transfer, and oxide morphology. Herein, a three-phase model is proposed based on heat and mass conservation and reaction kinetics, to describe the reduction of hematite to magnetite in the crucibles. The model was implemented via a Fortran program using finite volume discretization, and the results were validated against available experimental data. The model moderated the uncertainties in the reaction rate with a reformulation considering the solid morphology. The results also revealed that the speed and diameter of the crucible have dominant effects on the overall progress of the reduction by changing the heat transfer rate within the crucible. In contrast, the crucible thickness has a minor effect on the reaction and could be regarded as an economical parameter.
隧道炉的DRI生产有时会遇到不完全还原程度。需要一个模型来处理非均相反应速率,坩埚传热和氧化物形态。本文提出了一个基于热质量守恒和反应动力学的三相模型来描述坩埚中赤铁矿还原为磁铁矿的过程。该模型通过Fortran程序使用有限体积离散实现,并与现有的实验数据进行了验证。该模型通过考虑固体形态的重新配方缓和了反应速率的不确定性。结果还表明,坩埚的转速和直径通过改变坩埚内的换热速率对整个还原过程有主导影响。相反,坩埚厚度对反应的影响较小,可以看作是一个经济参数。
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引用次数: 0
Straight synthesis of α and γ alumina from kaolin by HCl acid leaching 高岭土HCl酸浸法直接合成α和γ氧化铝
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb230101017b
Y. Bagherzadeh, M. H. Golmakani, E. Karimi
This paper investigates the production of alumina from kaolinite by leaching method using hydrochloric acid. Raw kaolin was calcined at 850?C then leached with 6 M hydrochloric acid at 90?C, followed by the addition of 6 M HCl solution to the leachate the aluminum hydroxide was precipitated. Finally, precipitated aluminum hydroxide was heated at 1100?C and turned into aluminum oxide. Materials were identified by XRF, XRD and SEM-EDX techniques. Alumina recovery percentage was determined at different kaolin particle sizes (-200 to -400 standard Tyler screen mesh), different times (1, 2, 3 and 4 h), different leaching temperatures (80, 90, 100 and 104?C) and different concentrations of hydrochloric acid (20, 25, 30 and 37%). Alumina phase changes were also investigated at two calcination temperatures (1100 and 1200?C). The purity of aluminum oxide obtained from this process is about 97% and its recovery percentage is about 98%. It was observed that kaolin granulation with dimensions less than 75 ?m had no significant effect on alumina recovery percentage. It was also found that, the alumina recovery percentage increased with increasing leaching temperature.
研究了以高岭石为原料,用盐酸浸出法制备氧化铝的工艺。生高岭土在850℃下煅烧。然后用6m盐酸在90℃下浸出。C,然后在渗滤液中加入6 M HCl溶液沉淀氢氧化铝。最后,将沉淀的氢氧化铝加热到1100℃。C变成氧化铝。采用XRF、XRD和SEM-EDX技术对材料进行了表征。测定了不同高岭土粒径(-200 ~ -400标准泰勒筛目)、不同浸出时间(1、2、3、4 h)、不同浸出温度(80、90、100、104℃)和不同盐酸浓度(20、25、30、37%)下氧化铝的回收率。在1100℃和1200℃两种煅烧温度下,研究了氧化铝的相变化。该工艺制得的氧化铝纯度约为97%,回收率约为98%。研究发现,粒径小于75 μ m的高岭土造粒对氧化铝回收率无显著影响。氧化铝回收率随浸出温度的升高而增加。
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引用次数: 0
Microstructure and oxidation resistance of Pd+Zr and Pd+Hf co-doped aluminide coatings deposited on Mar-M247 nickel superalloy Mar-M247镍高温合金表面Pd+Zr和Pd+Hf共掺铝化物涂层的显微组织和抗氧化性能
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb221205021r
J. Romanowska, M. Zagula-Yavorska
Pd+Zr and Pd+Hf co-doped aluminide coatings were deposited on the Mar-M247 nickel superalloy by the palladium electroplating followed by zirconizing-aluminizing or hafnizing-aluminizing processes. Both coatings consisted of two zones, the outer and the interdiffusion one build of the ?-(Ni,Pd)Al phase. Hafnium and zirconium formed inclusions that precipitated at the border of the zones and close to the surface (only in the Zr+Pd modified coating). Oxidation resistance of the Pd+Zr co-doped aluminide coating was significantly better than the Pd+Hf co-doped one. Hafnium content in the Pd+Hf co-doped coating could exceed the border value.
采用电镀钯-锆-渗铝或渗铪-渗铝工艺,在Mar-M247镍高温合金表面制备了Pd+Zr和Pd+Hf共掺铝化物涂层。两种镀层均由两个区组成,即-(Ni,Pd)Al相的外层区和互扩散区。铪和锆形成包裹体,在区域边缘和靠近表面处析出(仅在Zr+Pd改性涂层中)。Pd+Zr共掺铝化物涂层的抗氧化性能明显优于Pd+Hf共掺铝化物涂层。Pd+Hf共掺杂涂层中的铪含量会超过边界值。
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引用次数: 0
Corrosion of a chimney liner operated for 130,000 hours 运行130,000小时的烟囱衬里腐蚀
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb230206023g
M. Gwoździk
The tests were carried out for a coal-fired boiler heating a single-family house with a usable area of 220 m2. The tests covered the chimney liner (structure and surface layer - produced oxides/deposits), hard coal (eco-pea coal) and furnace ash. The chimney liner was located in a chimney made of bricks joined with concrete. A chimney liner made of austenitic steel was tested. The chimney liner was operated for 130,000 hours. The chimney insert was studied on the inner and outer side the respective cross-section. Coal with a grain size of 50-210 mm was analyzed. The bottom ash consisted of both loose ash and a mass of glassy sintered ash, the so-called slag. Thorough examinations of the researches materials comprised: microscopic examinations using an digital microscope VHX-7000 and scanning electron microscopes Jeol JSM-6610LV. Analysis of the chemical composition using Energy dispersive X-ray spectroscopy (EDS) in conjunction with the scanning electron microscopy (SEM). The surface topography (roughness) was measured using a VHX microscope using a Gaussian filter. The following parameters were determined on the basis of the tests: arithmetic mean height, maximum height, height of the highest peak, depth of the lowest depression, root mean square height, skewness, kurtosis.
试验采用燃煤锅炉为一栋使用面积为220平方米的单户住宅供暖。试验包括烟囱内衬(结构和表层产生的氧化物/沉积物)、硬煤(生态豆煤)和炉灰。烟囱内衬位于由砖与混凝土结合而成的烟囱中。对奥氏体钢烟囱内衬进行了试验。烟囱衬管运行了13万小时。对烟囱插片的内、外侧各截面进行了研究。对粒度为50 ~ 210 mm的煤进行了分析。底部的灰烬既有松散的灰烬,也有大量玻璃状的烧结灰烬,即所谓的炉渣。对研究材料的彻底检查包括:使用数码显微镜VHX-7000和扫描电子显微镜Jeol JSM-6610LV进行显微镜检查。利用能量色散x射线光谱(EDS)结合扫描电子显微镜(SEM)分析化学成分。表面形貌(粗糙度)用VHX显微镜测量,采用高斯滤波器。在试验的基础上确定了以下参数:算术平均高度、最大高度、最高峰高度、最低点深度、均方根高度、偏度、峰度。
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引用次数: 0
Effect of low aluminum additions in the microstructure and mechanical properties of hot forged high-manganese steels 低铝添加量对热锻高锰钢组织和力学性能的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2298/jmmb220919007m
E. Morales‐Cruz, M. Vargas-Ramírez, A. Lobo-Guerrero, A. Cruz-Ramírez, E. Colin-García, R. Sánchez-Álvarado, V. Gutiérrez-Pérez, J. M. Martínez-Vázquez
The present paper analyzes the effect of low aluminum additions and the hot forging process on the microstructure and non-metallic inclusions of high manganese steels. Four high-manganese steels (HMnS) were obtained by adding low aluminum contents of 1.1 and 1.5 wt. % in four medium carbon austenitic steels (0.3 - 0.4 wt% C) with manganese contents of 17 and 22 wt. Samples of the as-cast steels were hot forged to 1100 ?C to obtain a whole reduction of 70 %. The microstructural evolution was studied by microscopy techniques (OM, and SEM-EDS) and X-Ray diffraction measurements for the as-cast and hot forged steels. A typical grain columnar zone obtained during solidification of an ingot casting was obtained in the as-cast condition where the microstructure was constituted by non-metallic inclusions in a fully austenitic matrix. The non-metallic inclusions were identified as Al2O3 and MnS particles. The thermomechanical treatment allows the formation of an austenitic microstructure characterized by twins in high manganese steels while a duplex austenitic-martensitic microstructure was obtained for HMnS which contained the lowest manganese contents. The highest tensile properties were obtained for the steel 17Mn-1Al which showed the lowest grain size and higher non-metallic inclusions content. The hardness values were similar to those obtained in the as-cast condition.
本文分析了低铝添加量和热锻工艺对高锰钢显微组织和非金属夹杂物的影响。通过在4种锰含量分别为17和22 wt的中碳奥氏体钢(0.3 - 0.4 wt% C)中加入低铝含量分别为1.1和1.5 wt. %的高锰钢(HMnS),获得了4种高锰钢。将铸态钢的样品热锻至1100℃,获得了70%的整体还原。采用OM、SEM-EDS、x射线衍射等显微技术研究了铸态钢和热锻态钢的组织演变。在铸态条件下,铸锭铸件凝固过程中形成了典型的晶粒柱状区,其组织由完全奥氏体基体中的非金属夹杂构成。非金属夹杂物鉴定为Al2O3和MnS颗粒。高锰钢的热处理使其形成具有孪晶特征的奥氏体组织,而锰含量最低的HMnS则形成双相奥氏体-马氏体组织。17Mn-1Al钢的拉伸性能最高,晶粒尺寸最小,非金属夹杂物含量较高。硬度值与铸态时的硬度值相近。
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引用次数: 1
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Journal of Mining and Metallurgy Section B-Metallurgy
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