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Experimental assessment of the gray cast iron production by inoculant injection 注射孕育剂生产灰铸铁的试验评价
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb200414035r
G. Reyes-Castellanos, A. Cruz-Ramírez, V. Gutiérrez-Pérez, J. Rivera-Salinas, R. Sánchez-Álvarado, E. Colin-García
An initial assessment of the gray cast irons production by injecting an inoculant with a conveying gas into a molten iron bath was evaluated at a laboratory scale. A numerical simulation was carried out to determine the hydrodynamic behavior between the inoculant particles injected into the molten iron. It was determined that an optimal interaction between the particles with the molten iron occurred at a lance depth of 7 cm and for the particle sizes fine (211 to 297 ?m) and medium (421 to 590 ?m), and the residence time was of 0.38 and 0.4 s, respectively. The melting time was calculated at 0.0008 and 0.003 s for the particle sizes fine and medium, respectively. After the injection, the FeSi of the inoculant melted quickly, releasing the elements of the inoculant which interacted with the molten iron and formed oxides and sulfides creating nucleating sites during solidification. The injection technique allowed obtaining a type-A graphite distribution for the fine and medium particle sizes. The number of eutectic cells increased when the inoculant particle size decreased despite of the low graphitisers elements and manganese contents used in the gray cast iron manufacturing.
通过向铁液中注入带输送气体的孕育剂,在实验室规模上对灰铸铁的产量进行了初步评估。对注入铁液的孕育剂颗粒之间的流体力学行为进行了数值模拟。实验结果表明,细颗粒(211 ~ 297 μ m)和中等颗粒(421 ~ 590 μ m)与铁液的最佳相互作用发生在7 cm,停留时间分别为0.38 s和0.4 s。细颗粒和中等颗粒的熔化时间分别为0.0008和0.003 s。注射后,孕育剂的FeSi迅速熔化,释放出孕育剂中的元素,这些元素与铁水相互作用,形成氧化物和硫化物,在凝固过程中形成成核点。注射技术允许获得a型石墨分布为细和中等粒度。在灰铸铁生产中,虽然石墨剂元素和锰含量较低,但随着孕育剂粒径的减小,共晶细胞数量增加。
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引用次数: 0
Atomic structure, diffusivity and viscosity of Al1-xMgx melts from ab initio molecular dynamics simulations 从头算分子动力学模拟al1 - mgx熔体的原子结构、扩散率和粘度
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb200807037g
Q. Gao, J. Wang, Yong Du, S. Shang, Zi-kui Liu, Y. J. Liu
Atomic structure, diffusivity and viscosity of Al1-xMgx (x=0, 0.0039, 0.1172, 0.9180, 0.9961, 1)melts at 875, 1000, 1125, and 1250K were investigated by the ab initio molecular dynamics (AIMD) simulations. The simulated results are compared with available experimental and calculated data in the literature with reasonable agreements. Considering the results of pair correlation function g(r), it can be observed that Mg atoms in Al0.8828Mg0.1172 melt aggregate more obviously at 1000 and 1250K. For Al0.0820Mg0.9180, Al atom segregation is more obvious at 875 and 1000K. The tracer diffusion coefficients of Al or Mg in Al1-xMgx (x=0.1172, 0.9180) melts, and interdiffusion coefficients of Al0.8828Mg0.1172 and Al0.0820Mg0.9180 melts are all close to the self-diffusion coefficients of Al or Mg. With the increasing temperature, the diffusivity increases linearly. In dilute melts, the tracer diffusion coefficients of solute atom and the interdiffusion coefficients increase nonlinearly with the increasing temperature. For Al0.8828Mg0.1172 and Al0.0820Mg0.9180 melts, the viscosities ? are comparatively higher than pure melts. The viscosities of all melts decrease with the increasing temperature, then increase at 1250K. The results obtained in the present work provide an insight into the design of Al and Mg alloys.
采用从头算分子动力学(AIMD)模拟研究了875、1000、1125和1250K时al1 - mgx (x= 0,0.0039、0.1172、0.9180、0.9961,1)熔体的原子结构、扩散率和粘度。将模拟结果与现有的实验和计算数据进行了比较,结果基本一致。结合对相关函数g(r)的结果,可以观察到Al0.8828Mg0.1172熔体中Mg原子在1000和1250K时聚集更为明显。对于Al0.0820Mg0.9180,在875和1000K时,Al原子偏析更为明显。Al和Mg在Al1-xMgx (x=0.1172, 0.9180)熔体中的示踪扩散系数以及Al0.8828Mg0.1172和Al0.0820Mg0.9180熔体的互扩散系数均接近Al或Mg的自扩散系数。随着温度的升高,扩散系数呈线性增加。在稀熔体中,随着温度的升高,溶质原子的示踪扩散系数和相互扩散系数呈非线性增加。对于Al0.8828Mg0.1172和Al0.0820Mg0.9180熔体,粘度?比纯熔体高。各熔体的粘度随温度升高而降低,在1250K时增加。本研究的结果为铝镁合金的设计提供了新的思路。
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引用次数: 0
Effect of binary basicity on chromium occurrence in stainless steel slag 二元碱度对不锈钢渣中铬含量的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb210304043z
Q. Zeng, J. Li, G. Ma, Hy Y. Zhu
Comprehensive utilization of stainless-steel slag (SSS) is restrained due to the risk of Cr6+ leaching. Based on the studying the microstructure of synthetic slag (SS) containing Cr2O3with XRD, SEM-EDS?and Image pro, the effect of binary basicity on the chromium occurrence in SSS was investigated. The results indicated that the binary basicity had a significant impact on the properties of spinel crystals. There was a positive correlation between the calcium content in spinel crystals and the SS basicity. The size of spinel crystals varied from large to small and the precipitation occurrence changed with the basicity increase. Furthermore, the chromium occurrences changed with basicity. The chromium was produced in spinel crystals at lower basicity, but as the basicity increased to 3.0, the chromium precipitated as calcium chromate. In view of the relationship between the chromium leaching behavior and its occurrence, increasing basicity raised the Cr6+ leaching.
不锈钢渣的综合利用受到Cr6+浸出风险的制约。采用XRD、SEM-EDS等方法研究了含cr2o3合成渣(SS)的微观结构。和Image pro,研究了二元碱度对SSS中铬析出的影响。结果表明,二元碱度对尖晶石晶体的性能有显著影响。尖晶石晶体中钙含量与SS碱度呈正相关。尖晶石晶体大小由大到小,析出率随碱度的增加而变化。此外,铬的含量随碱度的变化而变化。在较低碱度下,铬在尖晶石晶体中生成,但当碱度增加到3.0时,铬以铬酸钙的形式析出。从铬浸出行为与其发生的关系来看,碱度的增加促进了Cr6+的浸出。
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引用次数: 0
Behavior of platinum in the system of the matte-slag in the processing of copper-nickel ores 铜镍矿石加工中铂在磨砂渣体系中的行为
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/JMMB200312016A
A. Amdur, E. Selivanov, S. Fedorov, V. Pavlov, S. Krasikov
Copper-nickel sulfide ores are one of the main sources of platinum. One of the ways to extract precious metals from such ores involves melting of a concentrate in electric ore smelting furnaces, where the melt is divided into matte and slag. Platinum is generally concentrated in matte; however, some its part remains in the slag, thus leading to metal losses. In order to reduce platinum losses, the forms of platinum in these phases should be studied. It was found that during the melting of this ore, iron, nickel, and copper are reduced. The mineral composition of matte has been studied. Platinum in matte is present in the form of intermetallics with Fe and Ni. The PtFe intermetallic is a dispersed needle formation with a length of 20 to 500 ?m and a thickness of up to 10 ?m. The size effect is revealed: the content of platinum in the PtFe intermetallic decreases with decreasing the thickness of needle formations. The decreases in the content of platinum in dispersed needle formations can be explained by an increase in the thermodynamic activity and changing properties of the dispersed substance and a corresponding increase in solubility. It was found that matte drops, together with their associated platinum-containing particles of no more than 5-7 ?m in size, were carried into the slag by gas bubbles using flotation. The conditions for the rise of a matte drop, together with a bubble in the slag, consist in the fact that the adhesive force of the drop with the bubble and the buoyancy force acting on the bubble must be greater than the gravity of the drop.
铜镍硫化矿是铂的主要来源之一。从这类矿石中提取贵金属的一种方法是在电炉中熔化精矿,熔体分为哑光矿和矿渣。铂金通常集中在哑光中;然而,它的一部分仍留在炉渣中,从而导致金属损失。为了减少铂的损失,必须研究铂在这些相中的形态。人们发现,在这种矿石的熔化过程中,铁、镍和铜被还原。对哑光的矿物组成进行了研究。哑光中的铂与铁、镍以金属间化合物的形式存在。聚四氟乙烯金属间化合物是一种分散的针状结构,长度为20 ~ 500 μ m,厚度可达10 μ m。结果表明,随着针状结构厚度的减小,PtFe金属间化合物中铂的含量逐渐降低。分散针状地层中铂含量的下降可以解释为分散物质的热力学活性和性质的变化以及相应的溶解度的增加。结果表明,在浮选过程中,气泡将磨砂滴及其伴生的含铂颗粒(粒径不超过5 ~ 7 μ m)带入矿渣中。磨砂液滴与渣中气泡一起上升的条件在于液滴与气泡的粘附力和作用于气泡的浮力必须大于液滴的重力。
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引用次数: 1
Removal of arsenic from liquid blister copper during remelting in an induction vacuum furnace 感应真空炉重熔铜液中砷的去除
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb210108033l
J. Łabaj, L. Blacha, A. Smalcerz, B. Chmiela
Using a reduced pressure during the smelting and refining of alloys removes dissolved gasses, as well as impurities with a high vapor pressure. When smelting is carried out in vacuum induction furnaces, the intensification of the discussed processes is achieved by intensive mixing of the bath, as well as an enhanced mass exchange surface (liquid metal surface) due to the formation of a meniscus. This is due to the electromagnetic field applied to the liquid metal. This study reports the removal of arsenic from blister copper via refining in an induction vacuum furnace in the temperature range of 1423-1523 K, at operating pressures from 8 to 1333 Pa. The overall mass transfer coefficient kAs determined from the experimental data ranged from 9.99?10-7 to 1.65?10-5 ms-1. Arsenic elimination was largely controlled by mass transfer in the gas phase. The kinetic analysis indicated that the arsenic evaporation rate was controlled by the combination of both liquid and gas-phase mass transfer only at a pressure of 8 Pa.
在合金的冶炼和精炼过程中使用减压去除溶解的气体,以及高蒸气压的杂质。当熔炼在真空感应炉中进行时,所讨论的过程的强化是通过强化熔液的混合,以及由于形成半月板而增强的质量交换表面(液态金属表面)来实现的。这是由于施加在液态金属上的电磁场。本研究报告了在温度范围为1423-1523 K,操作压力为8 - 1333 Pa的感应真空炉中,通过精炼从泡铜中去除砷。由实验数据确定的总传质系数ka范围为9.99?10-7到1.65?纯ms-1。砷的消除主要由气相的传质控制。动力学分析表明,只有在压力为8 Pa时,砷的蒸发速率是由液相和气相传质共同控制的。
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引用次数: 0
Effects of plasma surface Ta alloying on the tribology behavior of γ-TiAl 等离子体表面Ta合金化对γ-TiAl摩擦学行为的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/JMMB200617002W
D. Wei, Xiaoyong Zhou, Fengkun Li, M. Li, Shuqin Li, Pingze Zhang
To improve the wear resistance of ?-TiAl alloy, Ta alloy layer was prepared on surface by double glow plasma surface alloying technique. The tribology behavior of Ta alloy layer against Si3N4 at 25?, 350? and 500? were comparatively studied. The results showed that Ta alloy layer comprised a deposition layer and a diffusion layer. The deposition layer played a role in protection as a soft film. With the increase of temperature, the wear mechanism of ?-TiAl changed from abrasive wear to coexistence of abrasive wear and oxidation wear. Ta alloy layer?s wear mechanism changed from adhesive wear to coexistence of adhesive wear and oxidation wear. Surface Ta alloying process significantly reduced the wear volume, the specific wear rate and the friction coefficient of ?-TiAl and improved the wear resistance properties of ?-TiAl.
为提高tial合金的耐磨性,采用双辉光等离子体表面合金化技术在表面制备了Ta合金层。25?时Ta合金层对Si3N4的摩擦行为, 350 ?和500年?比较研究。结果表明:Ta合金层由沉积层和扩散层组成。沉积层作为软膜起到保护作用。随着温度的升高,tial的磨损机制由磨粒磨损转变为磨粒磨损与氧化磨损并存。合金层?S磨损机理由黏着磨损转变为黏着磨损与氧化磨损并存。表面Ta合金化处理显著减小了-TiAl的磨损体积、比磨损率和摩擦系数,提高了-TiAl的耐磨性。
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引用次数: 2
Derivation of CaO-SiO2-Al2O3system slag viscosity equation by GP 用GP法推导cao - sio2 - al2o3体系炉渣粘度方程
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/JMMB190919027R
Shen Ri, Junghwa Ra, K. Ryom, U.-D. Kim
Slag viscosity is essential in high-temperature metallurgical processes. However, a slag viscosity model is difficult to exactly interpret as it has a strong nonlinear relation with its composition and temperature. In this paper, genetic programming (GP) was employed to derive a CaO-SiO2-Al2O3slag viscosity equation. The equation was automatically described as a simple algebraic equation with the basicity and content of Al2O3and temperature. The average relative error between the values obtained by the equation and the experimental data used for its derivation was as low as 17.1%. Computer simulations were performed to evaluate the accuracy of the derived viscosity equation and were then compared with many experimental viscosities and calculated values of other researchers. Slag compositions and temperatures for simulation calculations were the experimental data which were not used for deriving aviscosity equation. Our results showed that the viscosity equation was relatively exact. The viscosities of CaO-SiO2-Al2O3system slag could be simply and expediently predicted with in the wide range of compositions and temperatures by using the derived viscosity equation.
在高温冶金过程中,炉渣粘度是至关重要的。然而,由于炉渣黏度模型与炉渣成分和炉渣温度之间存在强烈的非线性关系,难以准确解释。本文采用遗传规划方法推导了cao - sio2 - al2o3炉渣粘度方程。该方程与al2o3的碱度、含量和温度自动描述为一个简单的代数方程。由方程得到的数值与用于推导的实验数据之间的平均相对误差低至17.1%。通过计算机模拟来评估推导的粘度方程的准确性,并与许多实验粘度和其他研究人员的计算值进行了比较。模拟计算的炉渣成分和温度均为实验数据,不用于粘度方程的推导。结果表明,黏度方程是比较精确的。利用推导出的粘度方程,可以在较宽的组分和温度范围内简便地预测cao - sio2 - al2o3体系渣的粘度。
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引用次数: 0
A new method for determination of the theoretical reduction amount for wide-thick slab during the mechanical reduction process 提出了一种确定宽厚板坯机械变形过程中理论变形量的新方法
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/JMMB200622010W
C. Wu, J. Zeng, G.-R. Wu, X. Xie, M. Zhang
Mechanical soft reduction (MSR) is an effective method for elimination of the centerline segregation and porosity of the continuous casting steel slab, and the reduction amount is a key parameter that determines whether the MSR could be applied successfully. In the present work, a 2D heat transfer model was developed for predicting the non-uniform solidification of the wide-thick slab. The measured shell thickness by nail shooting experiment and the measured slab surface temperature by infrared camera were applied to validate the 2D heat transfer model. A new calculation method of theoretical reduction amount that could consider the influence of non-uniform solidification of the wide-thick slab was then derived. Based on the predicted temperature field by the 2D heat transfer model and the newly-proposed calculation method, the required theoretical reduction amount and reduction gradient/rate for the wide-thick slab were calculated and discussed. The difference between the newly-proposed method and the previous method, the influence of the casting speed and slab thickness on the required theoretical reduction amount and reduction gradient/rate were also investigated.
机械软还原(MSR)是消除连铸钢板坯中心线偏析和气孔的有效方法,而柔还原量是决定该方法能否成功应用的关键参数。本文建立了宽厚板坯非均匀凝固的二维传热模型。利用射钉实验测得的壳体厚度和红外摄像机测得的板坯表面温度对二维传热模型进行了验证。推导了一种考虑宽厚板坯不均匀凝固影响的理论折减量计算方法。基于二维传热模型预测的温度场和新提出的计算方法,对宽厚板坯所需的理论还原量和还原梯度/速率进行了计算和讨论。研究了新方法与原方法的差异,以及浇注速度和板坯厚度对理论还原量和还原率的影响。
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引用次数: 0
Thermodynamic modelling of the binary indium-lithium system, a promising li-ion battery material 二元铟锂体系的热力学建模,一种很有前途的锂离子电池材料
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb210205041g
W. Gierlotka, W. Gasior, A. Dębski, Miłosz Zabrocki
The binary In - Li system is a promising Li-ion battery anode material as well as a part of the important ternary Ge - In - Li system. The thermodynamic descriptions of metallic systems are widely used to retrieve information necessary for alloy applications. In this work, a thermodynamic model of a binary indium - lithium system prepared by the Calphad approach is proposed. The liquid phase was described by an associate model, and the solid phases determined by the ab-initio calculation were included in thermodynamic modeling. The obtained set of self-consistent thermodynamic parameters well reproduces the available experimental data and enables further calculations of multi-component systems. A good agreement between the calculations and the available experimental data was found. The proposed model can be used for further descriptions of ternary systems.
二元In - Li体系是锂离子电池极具发展前景的负极材料,也是重要的三元Ge - In - Li体系的组成部分。金属系统的热力学描述被广泛用于检索合金应用所需的信息。本文提出了用calphhad法制备二元铟锂体系的热力学模型。液相由关联模型描述,固相由从头算法确定纳入热力学模型。所得到的自洽热力学参数集很好地再现了现有的实验数据,为进一步计算多组分系统提供了可能。计算结果与实验数据吻合较好。所提出的模型可用于进一步描述三元体系。
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引用次数: 0
Effect of partially reduced highly fluxed DRI pellets on impurities removal during steelmaking using a laboratory scale EAF 部分还原高通量DRI球团对实验室规模电炉炼钢过程中杂质去除的影响
IF 1 4区 材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-01-01 DOI: 10.2298/jmmb210319050d
R. K. Dishwar, O. P. Sinha
The present work represents a comparative study on the impurities removal from pig iron melt by addition of partially reduced highly fluxed direct reduced iron (DRI) to make steel in a 2 kg capacity electric arc furnace (EAF). Three types of fluxed DRI (30, 50, 80% Reduction (%R) with similar basicity-8) were used to maintain different level of oxidizing potential on the bath for studying the kinetic behaviour of impurities removal from melt. Results showed that the rate of removal of impurities (i.e. C, Si, Mn, P, S etc.) was increased initially up to 5 minutes of reaction time then decreased afterwards. Phosphorus (~64%), sulfur (~16%) and carbon (~94%) were removed simultaneously up to 25 minutes of reaction time using 30%R fluxed DRI. Similarly, phosphorus (~33%), sulfur (~50%) and carbon (~62%) were removed simultaneously using 50%R fluxed DRI while highly reduced (80%R) flux DRI removed sulfur (~58%), carbon (~56%) with a small fraction of phosphorus (~18%) from pig iron. It was observed in all the cases that silicon (>99%) and manganese (>80%) were removed. From the present study, it can be concluded that ~30%R DRI is favorable for effective phosphorus removal whereas ~80%R is favorable for sulfur removal. The significant removal of impurities could be achieved by charging ~50%R fluxed DRI in the pig iron melt.
本文在容量为2kg的电弧炉(EAF)上,对添加部分还原的高通量直接还原铁(DRI)炼钢生铁熔体中杂质的去除进行了比较研究。采用碱度相近的3种助熔剂(30%、50%、80%还原(%R))在熔槽上保持不同的氧化电位水平,研究熔体中杂质去除的动力学行为。结果表明,反应5分钟前杂质(即C、Si、Mn、P、S等)的去除率有所提高,但反应5分钟后又有所下降。使用30%R助熔剂的DRI可同时去除磷(~64%)、硫(~16%)和碳(~94%),反应时间可达25分钟。同样,使用50% r助熔剂DRI可以同时去除磷(~33%)、硫(~50%)和碳(~62%),而高度还原(80%R)助熔剂DRI可以去除生铁中的硫(~58%)、碳(~56%)和少量磷(~18%)。在所有情况下,硅(>99%)和锰(>80%)都被去除。研究结果表明,~30%R的DRI有利于有效除磷,而~80%R的DRI有利于有效除硫。在生铁熔体中加入~50%R的DRI,可显著去除杂质。
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引用次数: 0
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Journal of Mining and Metallurgy Section B-Metallurgy
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