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An experimental facility for detailed studies on energy absorbing components subjected to blast loading 用于详细研究承受爆炸载荷的能量吸收部件的实验装置
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-18 DOI: 10.1111/str.12452
Kristoffer A. Brekken, R. Kaufmann, V. Aune, M. Langseth, T. Børvik
Deformable components such as sandwich structures possess promising properties for use in protection systems. Detailed studies on energy absorption and fluid–structure interaction effects are necessary for the application of deformable sandwich structures in blast resistant design. In this paper, an existing shock tube facility has been extended with a transparent section to observe and measure fluid flow and the structural response of deformable components during transient dynamic loading. The extension was instrumented with pressure sensors and load cells to measure the pressure and force transmitted through the component during testing. The transparent design allows the use of optical measurement techniques. Here, high‐speed cameras were used both for digital image correlation and background‐oriented schlieren imaging. Tests with free‐standing plates and sandwich components were performed. A strong dependency was observed between the plate mass, and thus the velocity of the plates, and the pressure measured upstream and downstream of the components. The tests were simulated with a one‐dimensional numerical model for compressible shock flow with fluid–structure interaction. The numerical model accurately reproduced the shock flow and component displacements measured experimentally. Overall, the experimental set‐up presented in this study proved to be suitable for the detailed examination of deformable components subjected to airblast loading.
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引用次数: 1
Eigenstrain‐based analysis of why uniformly shot peened aluminium plates bend more in the rolling direction 基于特征应变的均匀喷丸铝板向轧制方向弯曲的原因分析
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-15 DOI: 10.1111/str.12451
Hong Yan Miao, M. Lévesque, F. Gosselin
Shot peen forming is a process widely used to shape aircraft components such as wing skins, yet its fundamental working is still crudely understood. It is understood that a light conventional peen forming treatment applied uniformly over an initially flat plate will induce isotropic in‐plane stretching of the surface layer and will thus lead to a panel curving with identical curvatures in all directions. However, [1] made the startling observation that uniformly peen formed aluminium plates of different aspect ratios all bent along their laminating direction irrespective of the peening direction. This experimental result is counterintuitive because the residual stresses due to the lamination process are 1 order to 2 orders of magnitude smaller than those induced by the shot peen forming treatment. In the present study, we apply the eigenstrain theory to estimate the effect of the different sources of anisotropy on uniformly peen formed aluminium plates. Potential sources of anisotropy included the plastic anisotropy of rolled aluminium, nonequibiaxial initial stresses that redistribute when their equilibrium is disturbed by peening, the geometry of the specimens and externally applied prestress. For the alloy and peening conditions considered, we show that plastic anisotropy had no discernible influence on the resulting shape of the peen formed specimens. Initial residual stresses, on the other hand, caused slightly larger bending loads in the rolling direction of the alloy. Although the magnitude of these loads was approximately 30 times smaller than peening‐induced loads, it was sufficient to overcome the geometric preference for rectangular sheets to bend along their long side and cause all unconstrained specimens to bend along the rolling direction instead. Our analysis highlights the importance of the history of the material that is being peened. Residual stresses already present in the part before peening must be considered to ensure good simulation predictions.
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引用次数: 0
Effect of fibre characteristics on physical, mechanical and microstructural properties of geopolymer concrete: A comparative experimental investigation 纤维特性对地聚合物混凝土物理、力学和微观结构性能影响的对比试验研究
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-12 DOI: 10.1111/str.12453
Fatih Kantarcı
The main aim of this work is to comparatively reveal the effect of fibre type, length and content on compressive strength and microstructure of structural geopolymer concrete (GPC) produced under constant mixture and curing parameters in order to address the significant gap in present literature. Firstly, GPCs with different NaOH concentrations (i.e., 6, 9, 12 and 15 M) and activator solution/binder (a/b) ratios (i.e., 0.45 and 0.55) were produced in ambient curing condition, and optimum production parameters were determined based on the preliminary evaluations. Then, glass and polypropylene fibres in 6‐mm length (GS6 and PP6) and polyamide and polypropylene fibres in 12‐mm length (PY12 and PP12) were included in GPCs at ratio of 0.4%, 0.8% and 1.2% (by volume). Compressive strength, apparent porosity, bulk density, ultrasonic pulse velocity (UPV), X‐ray diffraction (XRD) and scanning electron microscope (SEM) analysis of GPC samples were carried out comparatively. The inclusion of GS6 fibre enhanced the compressive strength thanks to fibre surface being covered by geopolymer gel and the strong adhesion between GS fibre and geopolymer matrix. SEM images of fibre reinforced GPC (FRGPC) also confirmed the experimental findings, which were attributed to improvement in compressive strength. Regardless of the fibre type, the maximum compressive value strength was obtained from GPC specimens with 0.4% fibre and then decreased. Higher fibre inclusions led to poor compaction, workability issues and inhomogeneous fibre dispersions. A very good relation (R2 = 0.98) was acquired between UPV and compressive strength values of GPC/FRGPC samples.
本工作的主要目的是比较揭示纤维类型、长度和含量对结构地聚合物混凝土(GPC)的抗压强度和微观结构的影响,以解决现有文献的重大空白。首先,在环境固化条件下制备了不同NaOH浓度(6、9、12和15 M)和活化剂/粘合剂(a/b)比(0.45和0.55)的GPCs,并在初步评价的基础上确定了最佳生产参数。然后,将长度为6 mm的玻璃纤维和聚丙烯纤维(GS6和PP6)以及长度为12 mm的聚酰胺纤维和聚丙烯纤维(PY12和PP12)以0.4%、0.8%和1.2%的比例(按体积计)加入GPCs中。对GPC样品的抗压强度、表观孔隙率、容重、超声脉冲速度(UPV)、X射线衍射(XRD)和扫描电镜(SEM)进行了比较分析。GS6纤维的加入,由于纤维表面被地聚合物凝胶覆盖,加之GS纤维与地聚合物基体具有较强的附着力,提高了抗压强度。纤维增强GPC (FRGPC)的SEM图像也证实了实验结果,这归因于抗压强度的提高。无论纤维类型如何,当纤维含量为0.4%时,GPC试件的抗压强度达到最大值,然后逐渐减小。较高的纤维内含物导致压实不良、可加工性问题和纤维分散性不均匀。UPV与GPC/FRGPC试样的抗压强度值之间存在很好的相关关系(R2 = 0.98)。
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引用次数: 0
Influence of adhesive fillets on fatigue behaviour of single‐strap composite repairs 粘接圆角对单带复合材料修复疲劳性能的影响
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-09 DOI: 10.1111/str.12454
F. Ramírez, R. Moreira, M. D. de Moura
The objective of this work is to analyse the influence of adhesive fillets on the fatigue/fracture behaviour of single‐strap adhesive repairs of carbon‐epoxy composites. A cohesive zone model (CZM) appropriate for high‐cycle fatigue analysis was employed. A preliminary model validation was performed using results ensuing from experimental testing of single‐strap adhesive repairs without fillets. Subsequently, the numerical model was used to investigate the effect of outer, inner and both (outer and inner) fillets on the quasi‐static strengths and on the fatigue lives of these repairs. It was concluded that inner fillets provide the best option concerning the increase of fatigue life or a maximum fatigue load for a given planned service‐life of the repaired component.
本工作的目的是分析粘合圆角对碳-环氧复合材料单带粘合修复疲劳/断裂行为的影响。采用了适用于高周疲劳分析的内聚区模型(CZM)。使用无圆角的单带粘合剂修复的实验测试结果进行了初步模型验证。随后,使用数值模型研究了外部、内部和两个(外部和内部)圆角对这些修复的准静态强度和疲劳寿命的影响。得出的结论是,在给定的维修部件计划使用寿命内,内圆角提供了增加疲劳寿命或最大疲劳载荷的最佳选择。
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引用次数: 0
Challenges and solutions of environmental scanning electron microscopy characterisation of biomaterials: Application to hygro‐expansion of paper 生物材料环境扫描电子显微镜表征的挑战和解决方案:在纸张湿膨胀中的应用
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-08 DOI: 10.1111/str.12440
N. Vonk, S. Van Weele, G. Slokker, M. van Maris, J. Hoefnagels
Most methodologies to measure the moisture‐induced deformation (hygro‐expansion) of paper microconstituents, including fibres and interfibre bonds, are low resolution or time‐consuming. Hence, here, a novel method is proposed and validated to measure high‐resolution full‐field strain maps of paper microconstituents during hygro‐expansion, based on environmental scanning electron microscopy (ESEM). To this end, a novel climate stage enables accurate control of the relative humidity (RH) near the specimen in the ESEM from 0%–100%. The fibre surface, which is decorated a priori with a microparticle pattern, is captured during RH change. Subsequently, correlating the fibre surface using a dedicated global digital image correlation algorithm enables high‐resolution hygro‐expansion strain maps. Method optimisation involved performing contrast enhancement, scan‐correction to reduce ESEM artefacts and a background correction, resulting in a strain resolution of 6·10−4 . Method validation revealed that the fibres' crystallinity is affected by the electron beam, even for minimal invasive electron beam settings. Interestingly, however, the fibres consistently exhibit conventional hygro‐expansion behaviour during the drying slopes. Using the optimised procedure, hygro‐expansion characterisation of two interfibre bonds and four interfibre bond cross‐sections revealed the competition between the low longitudinal and large transverse fibre hygro‐expansion in the bonded area.
大多数测量纸张微观成分(包括纤维和纤维间结合)的水分引起的变形(湿膨胀)的方法分辨率低或耗时。因此,本文提出并验证了一种基于环境扫描电子显微镜(ESEM)的新方法,用于测量纸张微组分在湿膨胀过程中的高分辨率全场应变图。为此,一个新的气候阶段能够准确控制ESEM中样本附近的相对湿度(RH),范围为0%-100%。纤维表面事先用微粒图案装饰,在RH变化过程中被捕获。随后,使用专用的全局数字图像关联算法对纤维表面进行关联,可以实现高分辨率的湿膨胀应变图。方法优化包括进行对比度增强、扫描校正以减少ESEM伪影和背景校正,从而获得6·10−4的应变分辨率。方法验证表明,即使在侵入性最小的电子束设置下,纤维的结晶度也会受到电子束的影响。然而,有趣的是,纤维在干燥过程中始终表现出传统的湿膨胀行为。使用优化的程序,两个纤维间结合和四个纤维间连接横截面的湿膨胀特征揭示了结合区域中低纵向和大横向纤维湿膨胀之间的竞争。
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引用次数: 1
Monitoring structural scale composite specimens in a post‐buckling regime: The integrated finite element stereo digital image correlation approach with geometrically non‐linear regularization 在后屈曲状态下监测结构尺度的复合材料试件:具有几何非线性正则化的集成有限元立体数字图像相关方法
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-02 DOI: 10.1111/str.12450
J. Dufour, G. Colantonio, C. Bouvet, J. Perie, J. Passieux, J. Serra, Institut John-Eric Dufour, Clément Ader
Even though the simulations used to describe the failure of laminates are becoming more and more predictive, complex testing under multiaxial loadings is still required to validate the design of structural parts in a wide range of industrial domains. It is thus essential to assess the actual boundary conditions to allow for an objective comparison between testing and calculations, in particular since the structural tests are complex and often leads to buckling. Therefore, accurate estimation of force and moment fluxes applied to the specimen is critical. In this context, stereo digital image correlation (SDIC) has proven to be an important measurement tool and provides very well‐resolved surface displacement fields, but the exploitation of such measurements to calculate fluxes remains problematic when testing composites. The first objective of this study is both to reduce the uncertainty associated with fluxes determination on a complex test and to simplify the extraction process with respect to existing procedures. The second objective is to make this methodology robust to geometrically non‐linear deformations. In this paper, we propose a new methodology that extracts minimal boundary conditions in the form of 3D mechanically admissible displacements fields. The approach developed uses a finite element SDIC (FE‐SDIC) method regularized by means of mechanical behaviour admissibility equations. Results show that the new methodology outputs much more accurate fluxes than classical data generated from multiple differentiations of the displacement fields. Excellent noise robustness is obtained and quantified. Numerical predictions have been satisfactorily compared with experimental data from one structural‐scale composite specimen under complex testing.
尽管用于描述层压板失效的模拟越来越具有预测性,但在广泛的工业领域中,仍然需要在多轴载荷下进行复杂的测试来验证结构零件的设计。因此,必须评估实际边界条件,以便在测试和计算之间进行客观比较,特别是因为结构测试很复杂,经常会导致屈曲。因此,准确估计施加在试样上的力和力矩通量至关重要。在这种情况下,立体数字图像相关(SDIC)已被证明是一种重要的测量工具,并提供了分辨率很高的表面位移场,但在测试复合材料时,利用这种测量来计算通量仍然存在问题。本研究的第一个目标是降低复杂测试中通量测定的不确定性,并简化现有程序的提取过程。第二个目标是使该方法对几何非线性变形具有鲁棒性。在本文中,我们提出了一种新的方法,以三维机械容许位移场的形式提取最小边界条件。所开发的方法使用了有限元SDIC(FE‐SDIC)方法,该方法通过力学行为容许方程进行了正则化。结果表明,新方法输出的通量比由位移场的多次微分产生的经典数据准确得多。获得并量化了优异的噪声鲁棒性。数值预测与一个结构尺度复合材料试件在复杂测试下的实验数据进行了令人满意的比较。
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引用次数: 0
Evaluation of compressive behaviour of porous structures under large deformation using micro‐CT, DVC and micro‐FE 使用micro-CT、DVC和micro-FE评估多孔结构在大变形下的压缩性能
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-05-24 DOI: 10.1111/str.12441
Kunnoth Sriram, P. Mahajan, S. Ahmad, N. Bhatnagar
Compressive behaviour of open and closed cell polyurethane foam samples under large deformation is studied using micro‐Computed Tomography (micro‐CT), Digital Volume Correlation (DVC) technique and micro‐Finite Element (micro‐FE) modelling. The micro‐CT images of the foam samples at different compression strains are used to determine anisotropy in the foams, to obtain qualitative information on deformation mechanisms, to quantify the deformation and strains using a local DVC approach and to generate images for micro‐FE modelling of the foam samples. Micro‐FE modelling predicts the deformation using an elastoplastic material model coupled with continuum damage mechanics. Two different types of boundary conditions, experimentally derived (ExBC) and interpolated from DVC (IPBC), were implemented to evaluate the displacements in the micro‐FE models. A reduced integration scheme in micro‐FE analysis resulted in high artificial energy and was discarded in favour of full integration. The displacement predicted by IPBC matched with DVC displacement contours for closed cell foam. The ExBC‐predicted axial displacement (W) showed a better agreement with DVC than transverse displacements (U, V) contours. However, a significant statistical comparison (R2 > 0.70) of all displacements was obtained for both IPBC and ExBC. For open cell foam, both boundary conditions predicted a significant difference in the displacement contours with respect to DVC measurements. Still, the axial displacements of ExBC and IPBC showed a better statistical significance (R2 > 0.70).
利用微计算机断层扫描(micro - CT)、数字体积相关(DVC)技术和微有限元(micro - FE)模型研究了大变形下开孔和闭孔聚氨酯泡沫试样的压缩行为。不同压缩应变下泡沫试样的微CT图像用于确定泡沫的各向异性,获得变形机制的定性信息,使用局部DVC方法量化变形和应变,并为泡沫试样的微有限元建模生成图像。微观有限元模型使用弹塑性材料模型与连续损伤力学相结合来预测变形。采用两种不同类型的边界条件,实验推导(ExBC)和从DVC (IPBC)插值(IPBC),来评估微有限元模型中的位移。在微有限元分析中,减少积分方案导致人工能量高,并被丢弃,有利于完全积分。IPBC预测的位移与闭孔泡沫的DVC位移轮廓相匹配。ExBC‐预测的轴向位移(W)比横向位移(U, V)轮廓更符合DVC。然而,IPBC和ExBC的所有移位均有显著的统计学比较(R2 > 0.70)。对于开孔泡沫,两种边界条件都预测了相对于DVC测量的位移轮廓的显著差异。但ExBC和IPBC的轴向位移有较好的统计学意义(R2 > 0.70)。
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引用次数: 0
A micro‐CT investigation of densification in pressboard due to compression 压缩致密实的微CT研究
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-05-12 DOI: 10.1111/str.12442
R. Afshar, J. Stjärnesund, E. Gamstedt, O. Girlanda, F. Sahlén, D. Tjahjanto
As a non‐destructive inspection method, micro‐computed tomography has been employed for determining local properties of a cellulose‐based product, specifically pressboard. Furthermore, by utilizing the determined properties in a detailed numerical model, by means of a finite element analysis, we demonstrate a continuum anisotropic viscoelastic‐viscoplastic model. Through such a combination of non‐invasive experiments with accurate computations in mechanics, we attain a better understanding of materials and its structural integrity at a pre‐production stage increasing the success of the first prototype. In detail, this combination of micro‐computed tomography and finite element analysis improves accuracy in predicting materials response by taking into account the local material variations. Specifically, we have performed indentation tests and scanned the internal structure of the specimen for analysing the densification patterns within the material. Subsequently, we have used a developed material model for predicting the response of material to indentation. We have computed the indentation test itself by simulating the mechanical response of high‐density cellulose‐based materials. In the end, we have observed that pressboard, having initially a heterogeneous density distribution through the thickness, shows a shift in the densification to the more porous part after indentation. The densification maps of the simulated results are presented by comparing with the experimental results. A reasonable agreement is observed between the experimental and the simulated densifications patterns, which suggests that the proposed methodology can be used to predict densification also for other fibre‐based materials during manufacturing or in service loading.
作为一种无损检测方法,微型计算机断层扫描已被用于确定纤维素基产品(特别是纸板)的局部性能。此外,通过利用详细数值模型中确定的特性,通过有限元分析,我们展示了一个连续各向异性粘弹性-粘塑性模型。通过将非侵入性实验与力学中的精确计算相结合,我们在生产前阶段更好地了解了材料及其结构完整性,从而提高了第一个原型的成功率。详细地说,这种微型计算机断层扫描和有限元分析的结合,通过考虑局部材料变化,提高了预测材料响应的准确性。具体来说,我们进行了压痕测试,并扫描了试样的内部结构,以分析材料中的致密化图案。随后,我们使用了一个开发的材料模型来预测材料对压痕的响应。我们通过模拟高密度纤维素基材料的机械响应来计算压痕试验本身。最后,我们观察到,压板最初在厚度上具有不均匀的密度分布,在压痕后显示出致密化向多孔性更强的部分的转变。通过与实验结果的比较,给出了模拟结果的致密化图。在实验和模拟的致密化模式之间观察到合理的一致性,这表明所提出的方法也可以用于预测制造或使用负载期间其他纤维基材料的致密化。
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引用次数: 0
Mechanical behaviour and fracture evolution of coal specimens containing an over‐excavated hole: Experimental study and numerical modelling 含过开挖孔煤试样的力学行为和断裂演化:实验研究和数值模拟
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-05-12 DOI: 10.1111/str.12443
Zhongyi Man, Liu Chun, Mingyao Wei, Yonglong Wang
Utilising a series of mechanically over‐excavated cavities along borehole is a novel technique for enhancing the permeability of soft coal seams and, consequently, gas drainage. The evolution of cracks induced by a wide range of pressure‐relief around an over‐excavated hole is intrinsically complex. In this study, the mechanical behaviour and crack evolution of the specimens containing an over‐excavated hole under uniaxial compression loading were studied by experimental and 3D numerical simulation. The results indicated that the peak strength and elastic modulus of the specimens gradually decrease with increasing cavity diameter and length, which is also verified by the numerical simulation. The inclusion of cylindrical cavities in over‐excavated holes results in reduced crack initiation stress and a greater degradation of peak stress and elastic modulus, despite having an equivalent volume to the ellipsoidal cavity. This is likely attributed to the difference in stress concentration between the cylindrical and ellipsoidal cavities. The crack propagation process can be classified into four stages based on the acoustic emission (AE) event counts, initial crack compaction, stable crack propagation, unstable crack propagation and post‐peak failure stage. The two AE indices, rise angle and average frequency value, demonstrated that the failure is dominated by tensile crack and gradually transformed to shear crack. Stress redistribution is essential in the initiation and propagation of cracks. Tensile stress concentration leads to cracks forming at the top and bottom of the hole, which propagate in the direction of loading. Compressive stress concentration results in shear cracks forming at the left and right sides of the hole, which propagate diagonally. The failure pattern of the specimen is ultimately determined by a combination of tensile and mixed crack propagation. The experimental and numerical results contribute to a deeper understanding of the crack evolution mechanism of coal seams with over‐excavated holes.
利用一系列沿钻孔机械开挖的空腔是一种新技术,可以提高软煤层的渗透性,从而提高瓦斯抽采。过度开挖孔周围大范围的卸压引起的裂缝演化本质上是复杂的。通过实验和三维数值模拟,研究了单轴压缩荷载作用下含超开挖孔试件的力学行为和裂纹演化。结果表明,随着空腔直径和空腔长度的增加,试件的峰值强度和弹性模量逐渐降低,数值模拟结果也证实了这一点。在过度开挖的孔洞中包含圆柱形孔洞导致裂纹起裂应力降低,峰值应力和弹性模量的退化更大,尽管具有与椭球形孔洞相同的体积。这可能归因于圆柱形腔和椭球形腔之间应力集中的差异。根据声发射事件数,裂纹扩展过程可分为初始裂纹压实、稳定裂纹扩展、不稳定裂纹扩展和峰后破坏四个阶段。上升角和平均频率值两个声发射指标表明,破坏以拉伸裂纹为主,逐渐向剪切裂纹转变。应力重分布在裂纹的萌生和扩展过程中是必不可少的。拉应力集中导致孔顶和孔底形成裂纹,裂纹沿加载方向扩展。压应力集中导致在孔的左右两侧形成剪切裂纹,并沿对角线扩展。试样的破坏模式最终由拉伸和混合裂纹扩展的结合决定。实验和数值结果有助于深入理解过掘孔煤层的裂隙演化机制。
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引用次数: 0
Issue Information 问题信息
IF 2.1 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-05-11 DOI: 10.1111/str.12419
No abstract is available for this article.
这篇文章没有摘要。
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引用次数: 0
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