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Reliability model for key components of urban rail transit train based on improved hunter-prey optimization 基于改进的猎人-猎物优化的城市轨道交通列车关键部件可靠性模型
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-03-01 DOI: 10.1177/1748006x241231067
Jiecheng Zhong, Deqiang He, Zhenzhen Jin, Haimeng Sun, Sheng Shan
The reliability of key components of urban rail transit (URT) plays an important role in the maintenance plans of URT. It is necessary to establish the reliability model of URT trains. In the current research, the reliability model has a limited scope of application and fails to accurately depict the reliability of key components in URT trains. To solve the above problem, a multi-peak type mixture Weibull distribution model is established using several three-parameter Weibull distributions based on fault modes of components sourced from historical lifetime data. Due to the complexity of this model, parameter estimation is challenging. For this purpose, an improved hunter-prey optimization (IHPO) was proposed to improve parameter estimation accuracy. Firstly, an improved Hénon chaos map was introduced to improve the distribution of the initial population. Secondly, the Lévy flight was introduced to increase the probability of the individual spreading to the whole range at the late stage. Lastly, a nonlinear balance factor was proposed to enhance the algorithm’s global search capability. The simulation experiment was carried out with examples of the balanced pressing wheel and the wheelset. The IHPO algorithm-based parameter estimation method shows the highest R-square with values of 0.996 and 0.999, respectively, and the lowest root mean square error with values of 0.019 and 0.008, respectively. The simulation results demonstrate that the stability and optimization of the HPO are improved, and the multi-peak mixture Weibull distribution model based on the IHPO can accurately depict URT trains’ reliability.
城市轨道交通(URT)关键部件的可靠性在URT维护计划中发挥着重要作用。建立城市轨道交通列车的可靠性模型十分必要。在目前的研究中,可靠性模型的应用范围有限,不能准确描述城市轨道交通列车关键部件的可靠性。为解决上述问题,本文根据历史寿命数据中部件的故障模式,利用多个三参数 Weibull 分布建立了多峰型混合 Weibull 分布模型。由于该模型的复杂性,参数估计具有挑战性。为此,我们提出了一种改进的猎人-猎物优化(IHPO)方法,以提高参数估计的准确性。首先,引入了改进的 Hénon 混沌图,以改善初始种群的分布。其次,引入莱维飞行以增加个体在后期扩散到整个范围的概率。最后,提出了一个非线性平衡因子,以增强算法的全局搜索能力。仿真实验以平衡压轮和轮组为例进行。基于 IHPO 算法的参数估计方法显示出最高的 R 方,分别为 0.996 和 0.999;最小的均方根误差,分别为 0.019 和 0.008。仿真结果表明,HPO 的稳定性和优化性得到了提高,基于 IHPO 的多峰混合 Weibull 分布模型能够准确地描述 URT 列车的可靠性。
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引用次数: 0
Operational safety hazard identification methodology for automated driving systems fleets 自动驾驶系统车队运行安全危险识别方法
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-27 DOI: 10.1177/1748006x241233863
Camila Correa-Jullian, Marilia Ramos, Ali Mosleh, Jiaqi Ma
The safety of Automated Driving Systems (ADS) operating as Mobility as a Service (MaaS) depends on multiple factors in addition to the vehicle’s functionality, reliability, and performance. Currently, no comprehensive approach has been formally developed to identify operational safety hazards and define the operational safety responsibilities of the key agents involved in Level 4 (L4) ADS MaaS operations. This work develops and applies a structured hazard identification methodology for this operation. The methodology leverages and complements the strengths of various hazard identification and modeling methods, including Event Sequence Diagram (ESD), Concurrent Task Analysis (CoTA), System-Theoretic Process Analysis (STPA), and Fault Tree Analysis (FTA). The methodology is applied to analyze the operation of a fleet of L4 ADS vehicle fleets without a safety driver, monitored and supervised by remote operators. The results highlight the fleet operator’s role in ensuring the correct vehicle operation and preventing and mitigating incidents. The analysis demonstrates the developed methodology’s strengths and suitability for operational safety analysis of complex systems’ operations, considering the inherent complexity of the interactions between multiple human and machine agents.
以 "移动即服务"(MaaS)方式运行的自动驾驶系统(ADS)的安全性取决于车辆的功能、可靠性和性能等多重因素。目前,还没有正式开发出一种全面的方法来识别运行安全隐患,并确定参与第 4 级(L4)自动驾驶系统 MaaS 运行的关键代理的运行安全责任。这项工作为这一操作开发并应用了结构化危险识别方法。该方法利用并补充了各种危险识别和建模方法的优势,包括事件序列图 (ESD)、并发任务分析 (CoTA)、系统理论过程分析 (STPA) 和故障树分析 (FTA)。该方法被用于分析一支没有安全驾驶员、由远程操作员监控的 L4 ADS 车队的运行情况。结果凸显了车队操作员在确保车辆正确运行以及预防和减轻事故方面的作用。考虑到多个人类和机器代理之间互动的固有复杂性,该分析展示了所开发方法的优势和对复杂系统运行安全分析的适用性。
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引用次数: 0
Comprehensive evaluation of intrinsic safety of railway facilities and equipment based on improved cloud model-fuzzy Petri net 基于改进云模型-模糊 Petri 网的铁路设施设备本质安全综合评价
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-27 DOI: 10.1177/1748006x241234700
Junting Lin, Qian Li, Yang Wang
In order to achieve the goal of transforming China into a modernized railway powerhouse, a comprehensive evaluation model of intrinsic safety is constructed in this paper by focussing on the intrinsic safety of railway facilities and equipment. Firstly, the index system for evaluating the intrinsic safety of railway facilities and equipment is divided. Secondly, the fuzzy Petri net (FPN) model for intrinsic safety evaluation is constructed according to the fuzzy generative rules, and the similarity calculation method of the cloud model based on shape and distance is applied to derive the initial state value of the FPN model and carry out the calculation of fuzzy reasoning of the intrinsic safety. Finally, the comprehensive evaluation of intrinsic safety is carried out using the example of railroad facilities and equipment at one China Railway Group bureau’s station section. The results indicate that the intrinsic safety level of the station section falls into Class IV intrinsic safety, exhibiting a few vulnerabilities. However, the risk level is low, aligning with the findings of the actual research. Moreover, the evaluation results based on the FPN, the cloud model’s similarity calculation method and the suggested method are compared and analysed with the findings of the actual research. The comparative results demonstrate the accuracy and scientificity of the proposed method, providing a reference for enhancing the intrinsic safety of railway facilities and equipment.
为实现我国向现代化铁路强国转变的目标,本文以铁路设施设备的本质安全为重点,构建了本质安全综合评价模型。首先,划分了铁路设施设备本质安全评价指标体系。其次,根据模糊生成规则构建了本质安全评价的模糊 Petri 网(FPN)模型,并应用基于形状和距离的云模型相似性计算方法得出 FPN 模型的初始状态值,进行本质安全的模糊推理计算。最后,以中铁某局站段铁路设施设备为例,对本质安全进行了综合评价。结果表明,该站段的本质安全等级属于四级本质安全,存在一些薄弱环节。但风险等级较低,与实际研究结果一致。此外,基于 FPN、云模型相似性计算方法和建议方法的评估结果与实际研究结果进行了比较和分析。对比结果证明了建议方法的准确性和科学性,为提高铁路设施设备的本质安全提供了参考。
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引用次数: 0
Energy-based availability warranty policy with considering preventive maintenance and learning-forgetting effect 考虑预防性维护和学习遗忘效应的基于能量的可用性保证政策
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-26 DOI: 10.1177/1748006x241233647
Xiaoliang He, Chun Su
Ensuring reliable operation and maximum the output is crucial for energy production systems. Traditional time-based availability (TBA) warranty policies often overlook some factors, such as energy loss and the experience gained during the maintenance activities. In this paper, an innovative warranty policy which focuses on the energy-based availability (EBA) is proposed, where imperfect preventive maintenance (IPM) and minimal repair (MR) are taken into account, and hybrid hazard rate model is adopted to describe the effect of preventive maintenance. In addition, the learning-forgetting effect during the maintenance is considered. On this basis, six types of single-objective and multi-objective models are established, and they are solved by genetic algorithm (GA) and non-dominated sorting genetic algorithm-II (NSGA-II), respectively. To illustrate the effectiveness of the proposed warranty policy, a numerical case of wind turbine gearbox is conducted. The results show that the proposed EBA warranty policy can gain around 0.29% energy more than TBA policy. Compared to single-objective models, multi-objective models can provide more selectable maintenance options. Additionally, sensitivity analysis indicates that by considering the learning-forgetting effect, the gearbox can achieve higher EBA and lower warranty cost.
对于能源生产系统而言,确保可靠运行和最大产出至关重要。传统的基于时间的可用性(TBA)保修政策往往会忽略一些因素,如能量损失和维护活动中获得的经验。本文提出了一种创新的保修政策,重点关注基于能量的可用性(EBA),其中考虑了不完全预防性维护(IPM)和最小修复(MR),并采用混合危险率模型来描述预防性维护的效果。此外,还考虑了维护过程中的学习遗忘效应。在此基础上,建立了六种单目标和多目标模型,并分别采用遗传算法(GA)和非支配排序遗传算法-II(NSGA-II)进行求解。为说明所提保修策略的有效性,以风力涡轮机齿轮箱为例进行了数值计算。结果表明,建议的 EBA 保证政策比 TBA 政策多获得约 0.29% 的能量。与单目标模型相比,多目标模型可以提供更多可选择的维护方案。此外,敏感性分析表明,考虑到学习遗忘效应,齿轮箱可以获得更高的 EBA 值和更低的保修成本。
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引用次数: 0
Early pitting fault detection for polymer gears using kurtosis-VMD based condition indicators 利用基于峰度-VMD 的状态指标对聚合物齿轮进行早期点蚀故障检测
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-26 DOI: 10.1177/1748006x241232123
Anupam Kumar, Anand Parey, Pavan Kumar Kankar
The vibration signals of a polymer gear are considerably weak and susceptible to ambient noise at the early stage of the fault, which makes the fault difficult to detect. Efficient detection of an early fault in a polymer gear may improve the operation safety of the machinery system that utilizes it for power transmission. This study introduces an innovative approach for the early detection of pitting faults in polymer gears, utilizing condition indicators (CIs) derived from kurtosis-variational mode decomposition (VMD). First, the vibration signal of the polymer gear is decomposed using VMD into several components. Second, the sensitive components are selected to construct a new signal from the first two largest kurtosis values. Third, the CIs are extracted from newly constructed signals, and envelope spectrum analysis is performed. It is observed from the results that the kurtosis-VMD based CIs are effective in the early pitting fault detection of polymer gears. Finally, it is found that the proposed method performs better in all operating conditions considered in the experiment, compared with raw signal and kurtosis-empirical mode decomposition (EMD) based analysis. The proposed method’s response to noise is also explored. Furthermore, the proposed method is compared with the existing time synchronous averaging (TSA), difference, and residual methods.
聚合物齿轮的振动信号相当微弱,在故障早期易受环境噪声的影响,因此很难检测到故障。有效检测聚合物齿轮的早期故障可提高利用其进行动力传输的机械系统的运行安全性。本研究介绍了一种早期检测聚合物齿轮点蚀故障的创新方法,即利用峰度-变异模态分解(VMD)得出的状态指标(CIs)。首先,利用 VMD 将聚合物齿轮的振动信号分解为多个分量。其次,选择敏感分量,从前两个最大峰度值构建新信号。第三,从新构建的信号中提取 CI,并进行包络谱分析。结果表明,基于峰度-VMD 的 CIs 对聚合物齿轮的早期点蚀故障检测非常有效。最后发现,与原始信号和基于峰度-经验模式分解(EMD)的分析相比,所提出的方法在实验中考虑的所有工作条件下都有更好的表现。此外,还探讨了拟议方法对噪声的响应。此外,还将提议的方法与现有的时间同步平均法(TSA)、差分法和残差法进行了比较。
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引用次数: 0
Joint production, transportation, and maintenance in downstream fuel supply chain 下游燃料供应链中的联合生产、运输和维护
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-19 DOI: 10.1177/1748006x241229518
Kamar Diaz, Mohamed Ali Kammoun, Zied Hajej, Naoufal Sefiani, Maria Francesca Milazzo
This paper presents an integrated production, maintenance, and transportation strategy for a multi-site, multi-demand, multi-tank fuel production system. Firstly, each site’s economic fuel production plan is developed under a random demand and service level. Then, a transportation plan is proposed to collaborate between sites in case of unavailability site or unmet needs, minimizing the total cost. According to the correlation between production and maintenance, a periodically preventive maintenance strategy is developed for both refining machines and storage tanks, while minimizing the incurred costs by considering the influence of fuel production rate on their failure rates. Additionally, in this study, experimental tests are performed on an industrial tank, based on the real-life case of fuel companies, to investigate the tanks’ degradation due to corrosion phenomena. The resolution complexity of the analytical model arises from its stochastic nature due to random demands. Hence, a transformation to a deterministic form is performed. Numerical examples and a sensitivity study are presented to illustrate the effectiveness of the proposed methodology and the obtained results.
本文介绍了多站点、多需求、多油箱燃料生产系统的综合生产、维护和运输策略。首先,在随机需求和服务水平下,制定每个站点的经济燃料生产计划。然后,提出一个运输计划,以便在没有可用站点或需求未得到满足的情况下在站点之间进行协作,最大限度地降低总成本。根据生产和维护之间的相关性,为精炼设备和储油罐制定了定期预防性维护策略,同时考虑到燃料生产率对其故障率的影响,最大限度地降低了产生的成本。此外,本研究还根据燃料公司的实际情况,对工业储罐进行了实验测试,以研究储罐因腐蚀现象而导致的退化。分析模型的解析复杂性源于随机需求导致的随机性。因此,需要将其转换为确定性形式。为说明所建议方法的有效性和所获得的结果,介绍了数值示例和敏感性研究。
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引用次数: 0
A novel index for shearer system resilience in underground coal mines based on the operational environment 基于作业环境的煤矿井下采煤机系统弹性新指标
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-02-12 DOI: 10.1177/1748006x231209810
Raziye Norouzi Masir, Mohammad Ataei, Farhang Sereshki
The use of resilience during the mining period by guaranteeing the safety and performance of the systems greatly helps the managers and engineers with their decision-making and designing different systems. During the last two decades, various studies have been conducted in this regard. However, the analysis of underground coal mining systems’ resilience has been rarely addressed by these studies. The present study aims to provide a quantitative index for resilience in the environment of underground coal mining operations based on the risk factors. To do so, in a case study of Tabas Mechanized Coal Mine, the Failure of shearer data and the stoppages caused by it (for 2 years and a half, from March 2017 to June 2019) were studied to analyze the system’s resilience. Then, the experts were surveyed. After collecting and categorizing the data, the data analysis calculations were done for indicators of reliability, maintainability, supportability, organizational resilience, PHM system efficiency, and economic resilience. Finally, a new quantitative index named the “Shearer System Resilience Index” was introduced. The results indicated that resilience is reduced over time. They also shows that in order to improve resilience, project managers should pay more attention to these indicators, especially the indicators of maintainability, and organizational resilience. Therefore, regarding the scope of the data investigated in the current study, the use of Failure of Shearer data-based risk factors and experts’ opinions for the analysis of resilience in the case study is strongly recommended.
通过保证系统的安全和性能,在采矿期间使用复原力大大有助于管理人员和工程师做出决策和设计不同的系统。在过去的二十年里,人们在这方面进行了各种研究。然而,这些研究很少涉及地下采煤系统的复原力分析。本研究旨在根据风险因素,为地下采煤作业环境中的复原力提供一个量化指标。为此,在塔巴斯机械化煤矿的案例研究中,研究了剪板机故障数据及其导致的停机(2017 年 3 月至 2019 年 6 月,为期两年半),以分析系统的弹性。然后,对专家进行了调查。在对数据进行收集和分类后,对可靠性、可维护性、可支持性、组织复原力、PHM 系统效率和经济复原力等指标进行了数据分析计算。最后,引入了一个新的量化指标,命名为 "Shearer 系统复原力指数"。结果表明,复原力会随着时间的推移而降低。结果还表明,为了提高复原力,项目经理应更加重视这些指标,尤其是可维护性指标和组织复原力指标。因此,就本研究调查的数据范围而言,强烈建议在案例研究中使用基于数据的 Failure of Shearer 风险因素和专家意见来分析复原力。
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引用次数: 0
A new approach for reliability assessment of the smart microgrids using k-shortest path algorithms 利用 k 最短路径算法评估智能微电网可靠性的新方法
IF 2.1 4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2024-01-12 DOI: 10.1177/1748006x231214337
Mohammadreza Gholami, Meysam Mohammadtaheri, Alireza Gholami
The reliability of cyber-physical microgrids (MGs) is crucial in the development of smart grids. The reliability of MGs can be affected by cyber network failures, which have a significant impact on the physical components. Since MGs have interdependent cyber and physical elements, a smart MG can be viewed as a system of n dependent two-mode components. This paper proposes an approach to finding the k most likely configurations of the system. The method involves three phases. Firstly, the multi-mode model is obtained for physical components, considering the operation and topology of the cyber network. Then, the problem is transformed to finding the k most likely state of a system consisting of n independent multi-mode components. In the second phase, a transformation using new transformed metrics is applied. This results in the problem being converted to finding the k shortest path, which can be solved using efficient algorithms. Finally, the states are evaluated using a DC load flow, and reliability indices such as loss of load probability (LOLP) and expected energy not supplied (EENS) are calculated. Moreover, we have incorporated the dynamic thermal rating (DTR) system into our proposed model, addressing the safe enhancement of system component ratings. The results indicate that the most probable states of the system are related to the failure of distribution generators. The most severe events occur due to failure in the cyber network, and cyber network malfunction has a higher effect on EENS compared to LOLP. Additionally, we observe a significant enhancement in reliability indices when considering the DTR system over the static thermal rating (STR) system.This approach is efficient in reliability calculation using fewer system states.
网络物理微电网(MGs)的可靠性对智能电网的发展至关重要。微电网的可靠性会受到网络故障的影响,而网络故障会对物理元件产生重大影响。由于 MG 具有相互依赖的网络和物理元件,因此可以将智能 MG 视为由 n 个相互依赖的双模元件组成的系统。本文提出了一种寻找系统 k 种最可能配置的方法。该方法包括三个阶段。首先,考虑到网络的运行和拓扑结构,获得物理元件的多模式模型。然后,将问题转换为寻找由 n 个独立多模式组件组成的系统的 k 个最可能状态。在第二阶段,使用新的转换指标进行转换。其结果是将问题转换为寻找 k 条最短路径,这可以通过高效算法来解决。最后,使用直流负载流对状态进行评估,并计算出可靠性指数,如负载损失概率 (LOLP) 和预期未供应能量 (EENS)。此外,我们还将动态热额定值(DTR)系统纳入了我们提出的模型,以解决系统组件额定值的安全提升问题。结果表明,系统最可能出现的状态与配电发电机故障有关。最严重的事件发生在网络故障上,与 LOLP 相比,网络故障对 EENS 的影响更大。此外,与静态热额定值(STR)系统相比,我们观察到 DTR 系统的可靠性指数显著提高。
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引用次数: 0
Analysis of accident risk factors in chemical industry based on ISM-BN 基于ISM-BN的化工事故风险因素分析
4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-11-08 DOI: 10.1177/1748006x231205382
Yiming Ma, Mingguang Zhang, Mingliang Wang
The chemical industry involves the production, storage, and use of many flammable, explosive, toxic, and other hazardous chemicals. Once an accident occurs, it will cause serious harm to human and economic activities. In order to prevent chemical accidents, this paper combines Interpretive Structural Modeling (ISM) and Bayesian network (BN) to quantitatively study the relationship and interaction strength among accident risk factors in chemical industry. Through the analysis of accident cases and questionnaire survey, 21 accident risk factors in chemical industry are selected. According to the decision of experts, the influence relationship between risk factors is determined, and a multi-level directed graph of ISM is obtained. And the ISM model is transformed into a quantitative BN model. The BN model is applied to forward reasoning, sensitivity analysis, and reverse reasoning. The results indicate that there is a positive correlation between various risk factors and chemical accidents, and the supervision mechanism has the highest probability of occurrence in production activities. Illegal operation has the highest sensitivity and the greatest impact on chemical accidents. Inherent hazards of materials and products is the most likely cause of accidents. Based on the research results, feasible measures have been proposed to improve safety management in the chemical industry.
化学工业涉及许多易燃、易爆、有毒和其他危险化学品的生产、储存和使用。事故一旦发生,将对人类和经济活动造成严重的危害。为了预防化工事故,本文将解释结构模型(ISM)和贝叶斯网络(BN)相结合,定量研究化工事故风险因素之间的关系和相互作用强度。通过事故案例分析和问卷调查,选取了化工行业21个事故危险因素。根据专家的决策,确定了风险因素之间的影响关系,得到了ISM的多层次有向图。并将ISM模型转化为定量的BN模型。BN模型应用于正向推理、敏感性分析和逆向推理。结果表明,各类危险因素与化工事故存在正相关关系,其中监管机制在生产活动中发生的概率最高。非法操作对化工事故的敏感性最高,影响最大。材料和产品的固有危害是最容易发生事故的原因。根据研究结果,提出了提高化工行业安全管理水平的可行措施。
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引用次数: 0
Component-based perfect replacement optimizations for series and parallel systems consisting of repairable dependent components 由可修复的相关组件组成的串联和并联系统的基于组件的完美替换优化
4区 工程技术 Q3 ENGINEERING, INDUSTRIAL Pub Date : 2023-11-07 DOI: 10.1177/1748006x231199790
Jaber Kazempoor, Arezou Habibirad
In this paper, we consider the preventive perfect replacement and replacement by a new one policies for some arbitrary selected components in the repairable series and parallel systems with dependent components. These policies are also extended to other systems. In fact, regardless of the kind of system, the policies are applied to any system with a survival function that can be calculated as a known function of their component’s survival functions. The dependent structure of these components is formulated regarding copula frameworks. In addition, two optimal maintenance policies in accordance with the maximum expected life for a series and parallel system and minimum/maximum relative risk of a component for a series/parallel system have been provided. The problem issue of finding the optimal relative risk of a component is new and has not been proposed up to now. Although the optimal life extension of a system has been investigated previously, through a replacement policy of the whole system, in this study, the life of a series or parallel system is optimally extended through a replacement policy of some of its dependent components. The existence of the optimal solution has been shown for all copula functions and furthermore, some numerical results are detailed regarding the Gumbel, Frank, Joe, Clayton, FGM, Normal, and AMH copulas.
本文研究了具有相关部件的可修串并联系统中任意选择部件的预防性完全替换和新替换策略。这些策略也可以扩展到其他系统。实际上,无论系统的类型如何,策略都可以应用于任何具有生存函数的系统,该生存函数可以作为其组件的生存函数的已知函数进行计算。这些组件的依赖结构是根据copula框架制定的。此外,根据串联和并联系统的最大预期寿命和串联/并联系统中组件的最小/最大相对风险,给出了两种最佳维护策略。寻找部件的最优相对风险问题是一个新的问题,至今尚未被提出。虽然以前已经研究过通过整个系统的替换策略来延长系统的最优寿命,但在本研究中,串联或并联系统的最优寿命是通过替换其相关组件的策略来延长的。证明了所有联结函数的最优解的存在性,并对Gumbel、Frank、Joe、Clayton、FGM、Normal和AMH联结函数给出了一些数值结果。
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引用次数: 0
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