To simultaneously endow thermal conductivity, high glass transition temperature (Tg) and healing capability to glass fiber/epoxy (GFREP) composite, dynamic crosslinked epoxy resin bearing reversible β-hydroxyl ester bonds was reinforced with boron nitride nanosheets modified glass fiber cloth (GFC@BNNSs). The in-plane heat conduction paths were constructed by electrostatic self-assembly of polyacrylic acid treated GFC and polyethyleneimine decorated BNNSs. Then, the GFC@BNNSs were impregnated with the mixture of lower concentration (3-glycidyloxypropyl) trimethoxysilane grafted BN micron sheets, 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate and hexahydro-4-methylphthalic anhydride, which accounted for establishing the through-plane heat transport pathways and avoiding serious deterioration of mechanical performances. The resultant GFREP composite containing less boron nitride particles (17.6 wt%) exhibited superior in-plane (3.29 W·m−1·K−1) and through-plane (1.16 W·m−1·K−1) thermal conductivities, as well as high Tg of 204 °C (Tg of the unfilled epoxy=177 °C). The reversible transesterification reaction enabled closure of interlaminar cracks within the composite, achieving decent healing efficiencies estimated by means of tensile strength (71.2%), electrical breakdown strength (83.6%) and thermal conductivity (69.1%). The present work overcame the disadvantages of conventional thermally conductive composites, and provided an efficient approach to prolong the life span of thermally conductive GFREP laminate for high-temperature resistant integrated circuit application.
{"title":"Thermally Conductive, Healable Glass Fiber Cloth Reinforced Polymer Composite based on β-Hydroxyester Bonds Crosslinked Epoxy with Improved Heat Resistance","authors":"Fang Chen, Xiao-Yan Pang, Ze-Ping Zhang, Min-Zhi Rong, Ming-Qiu Zhang","doi":"10.1007/s10118-024-3076-x","DOIUrl":"https://doi.org/10.1007/s10118-024-3076-x","url":null,"abstract":"<p>To simultaneously endow thermal conductivity, high glass transition temperature (<i>T</i><sub>g</sub>) and healing capability to glass fiber/epoxy (GFREP) composite, dynamic crosslinked epoxy resin bearing reversible <i>β</i>-hydroxyl ester bonds was reinforced with boron nitride nanosheets modified glass fiber cloth (GFC@BNNSs). The in-plane heat conduction paths were constructed by electrostatic self-assembly of polyacrylic acid treated GFC and polyethyleneimine decorated BNNSs. Then, the GFC@BNNSs were impregnated with the mixture of lower concentration (3-glycidyloxypropyl) trimethoxysilane grafted BN micron sheets, 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate and hexahydro-4-methylphthalic anhydride, which accounted for establishing the through-plane heat transport pathways and avoiding serious deterioration of mechanical performances. The resultant GFREP composite containing less boron nitride particles (17.6 wt%) exhibited superior in-plane (3.29 W·m<sup>−1</sup>·K<sup>−1</sup>) and through-plane (1.16 W·m<sup>−1</sup>·K<sup>−1</sup>) thermal conductivities, as well as high <i>T</i><sub>g</sub> of 204 °C (<i>T</i><sub>g</sub> of the unfilled epoxy=177 °C). The reversible transesterification reaction enabled closure of interlaminar cracks within the composite, achieving decent healing efficiencies estimated by means of tensile strength (71.2%), electrical breakdown strength (83.6%) and thermal conductivity (69.1%). The present work overcame the disadvantages of conventional thermally conductive composites, and provided an efficient approach to prolong the life span of thermally conductive GFREP laminate for high-temperature resistant integrated circuit application.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-26DOI: 10.1007/s10118-024-3078-8
Abstract
In this study, a novel iron-based catalyst system, Fe(acac)3/(isocyanoimino) triptenylphosphorane (IITP)/AlR3, was employed for the synthesis of syndiotactic 1,2-polybutadiene in hexane. This catalyst system exhibits remarkably high catalytic activity, achieving a polymerization activity of 762 kgpolymer·molcatalyst−1·h−1 at 50 °C with a [BD]/[Fe] molar ratio of 20000. Furthermore, living polymerization characteristic were observed during the investigation of the polymerization kinetics of 1,3-butadiene polymerization. These characteristics were well demonstrated by a narrow molecular weight distribution (PDI≈2.0) of the resulting polybutadiene and a linear relationship between–ln(1 − c) and polymerization time as well as number average molecular weight and polymer yield. The resultant polymer showed a 1,2-selectivity of approximately 76% and stereoregularity ranging from 62% to 73%(rrrr). Additionally, through kinetic studies on polymerization reaction, an apparent activation energy Ea value of this catalytic system was calculated to be 84.98 kJ·mol−1, which suggests that high polymerization temperature favors efficient polymerization.
{"title":"Study on Catalytic Behavior of Iron-based Catalyst with IITP as Electron Donor in the Polymerization of Butadiene","authors":"","doi":"10.1007/s10118-024-3078-8","DOIUrl":"https://doi.org/10.1007/s10118-024-3078-8","url":null,"abstract":"<h3>Abstract</h3> <p>In this study, a novel iron-based catalyst system, Fe(acac)<sub>3</sub>/(isocyanoimino) triptenylphosphorane (IITP)/AlR<sub>3</sub>, was employed for the synthesis of syndiotactic 1,2-polybutadiene in hexane. This catalyst system exhibits remarkably high catalytic activity, achieving a polymerization activity of 762 kg<sub>polymer</sub>·mol<sub>catalyst</sub><sup>−1</sup>·h<sup>−1</sup> at 50 °C with a [BD]/[Fe] molar ratio of 20000. Furthermore, living polymerization characteristic were observed during the investigation of the polymerization kinetics of 1,3-butadiene polymerization. These characteristics were well demonstrated by a narrow molecular weight distribution (PDI≈2.0) of the resulting polybutadiene and a linear relationship between–ln(1 − <em>c</em>) and polymerization time as well as number average molecular weight and polymer yield. The resultant polymer showed a 1,2-selectivity of approximately 76% and stereoregularity ranging from 62% to 73%(<em>rrrr</em>). Additionally, through kinetic studies on polymerization reaction, an apparent activation energy <em>E</em><sub>a</sub> value of this catalytic system was calculated to be 84.98 kJ·mol<sup>−1</sup>, which suggests that high polymerization temperature favors efficient polymerization.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666610","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-26DOI: 10.1007/s10118-024-3080-1
Ling Zhao, Zhi-Yuan Yin, Jia-Di Jiang, Er-Qiang Chen, Shuang Yang
We investigate the solution self-assembly of a mixture of positively charged homopolymers and AB diblock copolymers, in which the A blocks are negatively charged, and the B blocks are neutral. The electrostatic complexation between oppositely charged polymers drives the formation of many ordered phases. The microstructures and phase diagrams are calculated using self-consistent field theory (SCFT) based on an ion-pair model with an equilibrium constant K to characterize the strength of binding between positively and negatively charged monomers. The effects of the charge ratio, representing the ratio of charges from the homopolymer over all charges from polymers in the system, on the ordered structure are systematically studied, both for hydrophobic and hydrophilic A blocks. The charge ratio plays an important role in determining the phase boundaries in the phase diagram of salt concentration versus polymer concentration. We also provide information about the varying tendency of the domain spacing and core size of the spherical phase when the charge ratio is changed, and the results are in good agreement with experiments. These studies provide a deep understanding of the self-assembled microstructures of oppositely charged diblock copolymer-homopolymer systems.
我们研究了带正电的均聚物和 AB 二嵌段共聚物混合物在溶液中的自组装,其中 A 嵌段带负电,B 嵌段为中性。带相反电荷的聚合物之间的静电复合作用推动了许多有序相的形成。微观结构和相图是通过自洽场理论(SCFT)计算得出的,该理论基于离子对模型,并利用平衡常数 K 来描述带正电和负电单体之间的结合强度。对于疏水和亲水 A 嵌段,系统地研究了电荷比(代表来自均聚物的电荷与来自体系中所有聚合物的电荷之比)对有序结构的影响。电荷比在确定盐浓度与聚合物浓度相图中的相界方面起着重要作用。我们还提供了电荷比变化时球形相的畴间距和核心尺寸的变化趋势,结果与实验结果非常吻合。这些研究有助于深入理解带对位电荷的二嵌段共聚物-均聚物体系的自组装微结构。
{"title":"Self-assembly induced by complexation of diblock copolyelectrolytes and oppositely charged homopolymers","authors":"Ling Zhao, Zhi-Yuan Yin, Jia-Di Jiang, Er-Qiang Chen, Shuang Yang","doi":"10.1007/s10118-024-3080-1","DOIUrl":"https://doi.org/10.1007/s10118-024-3080-1","url":null,"abstract":"<p>We investigate the solution self-assembly of a mixture of positively charged homopolymers and AB diblock copolymers, in which the A blocks are negatively charged, and the B blocks are neutral. The electrostatic complexation between oppositely charged polymers drives the formation of many ordered phases. The microstructures and phase diagrams are calculated using self-consistent field theory (SCFT) based on an ion-pair model with an equilibrium constant <i>K</i> to characterize the strength of binding between positively and negatively charged monomers. The effects of the charge ratio, representing the ratio of charges from the homopolymer over all charges from polymers in the system, on the ordered structure are systematically studied, both for hydrophobic and hydrophilic A blocks. The charge ratio plays an important role in determining the phase boundaries in the phase diagram of salt concentration versus polymer concentration. We also provide information about the varying tendency of the domain spacing and core size of the spherical phase when the charge ratio is changed, and the results are in good agreement with experiments. These studies provide a deep understanding of the self-assembled microstructures of oppositely charged diblock copolymer-homopolymer systems.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666609","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-26DOI: 10.1007/s10118-024-3084-x
Yu-Chen Zhang, Wei-Ling Huang, Yi-Xin Liu
In unit cell simulations, identification of ordered phases in block copolymers (BCPs) is a tedious and time-consuming task, impeding the advancement of more streamlined and potentially automated research workflows. In this study, we propose a scattering-based automated identification strategy (SAIS) for characterization and identification of ordered phases of BCPs based on their computed scattering patterns. Our approach leverages the scattering theory of perfect crystals to efficiently compute the scattering patterns of periodic morphologies in a unit cell. In the first stage of the SAIS, phases are identified by comparing reflection conditions at a sequence of Miller indices. To confirm or refine the identification results of the first stage, the second stage of the SAIS introduces a tailored residual between the test phase and each of the known candidate phases. Furthermore, our strategy incorporates a variance-like criterion to distinguish background species, enabling its extension to multi-species BCP systems. It has been demonstrated that our strategy achieves exceptional accuracy and robustness while requiring minimal computational resources. Additionally, the approach allows for real-time expansion and improvement to the candidate phase library, facilitating the development of automated research workflows for designing specific ordered structures and discovering new ordered phases in BCPs.
{"title":"Automated Identification of Ordered Phases for Simulation Studies of Block Copolymers","authors":"Yu-Chen Zhang, Wei-Ling Huang, Yi-Xin Liu","doi":"10.1007/s10118-024-3084-x","DOIUrl":"https://doi.org/10.1007/s10118-024-3084-x","url":null,"abstract":"<p>In unit cell simulations, identification of ordered phases in block copolymers (BCPs) is a tedious and time-consuming task, impeding the advancement of more streamlined and potentially automated research workflows. In this study, we propose a scattering-based automated identification strategy (SAIS) for characterization and identification of ordered phases of BCPs based on their computed scattering patterns. Our approach leverages the scattering theory of perfect crystals to efficiently compute the scattering patterns of periodic morphologies in a unit cell. In the first stage of the SAIS, phases are identified by comparing reflection conditions at a sequence of Miller indices. To confirm or refine the identification results of the first stage, the second stage of the SAIS introduces a tailored residual between the test phase and each of the known candidate phases. Furthermore, our strategy incorporates a variance-like criterion to distinguish background species, enabling its extension to multi-species BCP systems. It has been demonstrated that our strategy achieves exceptional accuracy and robustness while requiring minimal computational resources. Additionally, the approach allows for real-time expansion and improvement to the candidate phase library, facilitating the development of automated research workflows for designing specific ordered structures and discovering new ordered phases in BCPs.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666525","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In this study, we proposed a novel method that integrates density functional theory (DFT) with the finite field method to accurately estimate the polarizability and dielectric constant of polymers. Our approach effectively accounts for the influence of electronic and geometric conformation changed on the dielectric constant. We validated our method using polyethylene (PE) and polytetrafluoroethylene (PTFE) as benchmark materials, and found that it reliably predicted their dielectric constants. Furthermore, we explored the impact of conformation variations in poly(vinylidene fluoride) (PVDF) on its dielectric constant and polarizability. The resulting dielectric constants of α- and γ-PVDF (3.0) showed excellent agreement with crystalline PVDF in experiments. Our findings illuminate the relationship between PVDF’s structural properties and its electrical behavior, offering valuable insights for material design and applications.
{"title":"Dielectric Constant Calculation of Poly(vinylidene fluoride) Based on Finite Field and Density Functional Theory","authors":"Yong-Zhi Lin, Lu-Kun Feng, Ya-Dong Li, Chao-Fan Chang, Cai-Zhen Zhu, Ming-Liang Wang, Jian Xu","doi":"10.1007/s10118-024-3079-7","DOIUrl":"https://doi.org/10.1007/s10118-024-3079-7","url":null,"abstract":"<p>In this study, we proposed a novel method that integrates density functional theory (DFT) with the finite field method to accurately estimate the polarizability and dielectric constant of polymers. Our approach effectively accounts for the influence of electronic and geometric conformation changed on the dielectric constant. We validated our method using polyethylene (PE) and polytetrafluoroethylene (PTFE) as benchmark materials, and found that it reliably predicted their dielectric constants. Furthermore, we explored the impact of conformation variations in poly(vinylidene fluoride) (PVDF) on its dielectric constant and polarizability. The resulting dielectric constants of <i>α</i>- and <i>γ</i>-PVDF (3.0) showed excellent agreement with crystalline PVDF in experiments. Our findings illuminate the relationship between PVDF’s structural properties and its electrical behavior, offering valuable insights for material design and applications.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666601","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-25DOI: 10.1007/s10118-024-3081-0
Tatiana N. Nekrasova, Andrei I. Fischer, Natalia A. Nesterova, Anatoliy V. Dobrodumov, Anzhelika V. Garshinina, Olga D. Shuvaeva, Natalya V. Zakharova, Evgenii F. Panarin
Water-soluble copolymers of p-methacrylamidobenzoic acid (MABA) with neutral comonomers (N-vinylpyrrolidone (VP), N-methyl-N-vinylacetamide (MVAA), N-methacryloyl glucosamine (MAG)) and anionic comononer sodium styrene sulfonate (NaSS) were synthesized by radical copolymerization. The interactions between the prepared copolymers and Tb3+ ions in aqueous solutions were studied; the significant influence of chemical structure of a comonomer on luminescence intensity of Tb3+ complexes with the copolymers was revealed. The luminescence intensity of Tb3+ complexes with the copolymers containing N-vinylamide units (VP, MVAA) is three times more intense than that observed for the complexes between Tb3+ and MAG-containing copolymers. In the case of NaSS-containing copolymers, the luminescence intensity is controlled by the values of binding constants between Tb3+ and MABA and the content of MABA units in a copolymer. The studied copolymers and their complexes with Tb3+ have low cytotoxicity and a pronounced antiviral activity against human respiratory syncytial virus.
{"title":"Design of Biologically Active Macromolecular Ligands and Their Luminescent Complexes with Terbium Ions","authors":"Tatiana N. Nekrasova, Andrei I. Fischer, Natalia A. Nesterova, Anatoliy V. Dobrodumov, Anzhelika V. Garshinina, Olga D. Shuvaeva, Natalya V. Zakharova, Evgenii F. Panarin","doi":"10.1007/s10118-024-3081-0","DOIUrl":"https://doi.org/10.1007/s10118-024-3081-0","url":null,"abstract":"<p>Water-soluble copolymers of p-methacrylamidobenzoic acid (MABA) with neutral comonomers (<i>N</i>-vinylpyrrolidone (VP), <i>N</i>-methyl-<i>N</i>-vinylacetamide (MVAA), <i>N</i>-methacryloyl glucosamine (MAG)) and anionic comononer sodium styrene sulfonate (NaSS) were synthesized by radical copolymerization. The interactions between the prepared copolymers and Tb<sup>3+</sup> ions in aqueous solutions were studied; the significant influence of chemical structure of a comonomer on luminescence intensity of Tb<sup>3+</sup> complexes with the copolymers was revealed. The luminescence intensity of Tb<sup>3+</sup> complexes with the copolymers containing <i>N</i>-vinylamide units (VP, MVAA) is three times more intense than that observed for the complexes between Tb<sup>3+</sup> and MAG-containing copolymers. In the case of NaSS-containing copolymers, the luminescence intensity is controlled by the values of binding constants between Tb<sup>3+</sup> and MABA and the content of MABA units in a copolymer. The studied copolymers and their complexes with Tb<sup>3+</sup> have low cytotoxicity and a pronounced antiviral activity against human respiratory syncytial virus.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139666608","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-11DOI: 10.1007/s10118-024-3075-y
Lan Wang, Peng Jiang, Ya-Lin Niu, Jun-Peng Cao, Tian-Ying Guo
There is an urgent imperative to discover practical and efficacious artificial catalysts for the expeditious decontamination of toxic organophosphates. Herein, we propose a novel molecularly imprinted approach utilizing electrospun fiber scaffolds. Specifically, an amidoxime-based functional polymer (PMAOX) has been synthesized, which contains amidoxime groups that can act as nucleophiles and ligands for the formation of catalytic active sites. This polymer was blended with polyacrylonitrile (PAN), a well-processable material, to prepare a nanofiber mat using electrospinning techniques. Then, the amidoxime side groups on fiber surface were further cross-linked after the molecular coordination of templates to complete the molecularly imprinting process. This approach can not only enhance the content of functional molecularly imprinted polymers without affecting structural stability, but also combines surface MI technology to fully expose and leverage the advantages of active sites. The as prepared molecularly imprinted electrospun nanofibers MIF-Zn-PMAOX/PAN-6/4 catalyzes the degradation of paraoxon with a half-life of 32 min, and MIF-Ag-PMAOX/PAN catalyzes the degradation of parathion with a half-life of 18 min. The maximum catalytic rate evidence rate enhancements nearly 3700-fold of the self-hydrolysis. Thus, the mono-amidoxime based molecularly imprinted fibers demonstrate the versatility and superiority as self-detoxifying for organophosphates.
{"title":"Fabrication of Molecularly Imprinted Electrospun Nanofibers with Mono-amidoxime Functional Ligand for Efficient Decontamination of Toxic Organophosphates","authors":"Lan Wang, Peng Jiang, Ya-Lin Niu, Jun-Peng Cao, Tian-Ying Guo","doi":"10.1007/s10118-024-3075-y","DOIUrl":"https://doi.org/10.1007/s10118-024-3075-y","url":null,"abstract":"<p>There is an urgent imperative to discover practical and efficacious artificial catalysts for the expeditious decontamination of toxic organophosphates. Herein, we propose a novel molecularly imprinted approach utilizing electrospun fiber scaffolds. Specifically, an amidoxime-based functional polymer (PMAOX) has been synthesized, which contains amidoxime groups that can act as nucleophiles and ligands for the formation of catalytic active sites. This polymer was blended with polyacrylonitrile (PAN), a well-processable material, to prepare a nanofiber mat using electrospinning techniques. Then, the amidoxime side groups on fiber surface were further cross-linked after the molecular coordination of templates to complete the molecularly imprinting process. This approach can not only enhance the content of functional molecularly imprinted polymers without affecting structural stability, but also combines surface MI technology to fully expose and leverage the advantages of active sites. The as prepared molecularly imprinted electrospun nanofibers MIF-Zn-PMAOX/PAN-6/4 catalyzes the degradation of paraoxon with a half-life of 32 min, and MIF-Ag-PMAOX/PAN catalyzes the degradation of parathion with a half-life of 18 min. The maximum catalytic rate evidence rate enhancements nearly 3700-fold of the self-hydrolysis. Thus, the mono-amidoxime based molecularly imprinted fibers demonstrate the versatility and superiority as self-detoxifying for organophosphates.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139501031","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
High speed sintering, a new powder-bed fusion additive manufacturing technology, utilizes infrared lights (IR) to intensely heat and melt polymer powders. The presence of defects such as porosity, which is associated with particle coalescence, is highly dependdent on the level of energy input. This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts. The parts were manufactured with a variety of lamp powers, resulting in a range of energy input levels spanning from low to high. Subsequebtly, they underwent testing using Archimedes’ method, followed by tensile testing. The porosity, mechanical characteristics, and energy input exhibit a strong correlation; inadequate energy input was the primary cause of pore formation. Using the reduced IR light power resulted in the following outcomes: porosity, ultimate tensile strength, and elongation of 1.37%, 7.6 MPa, and 194.2%, respectively. When the energy input was further increased, the porosity was reduced to as low as 0.05% and the ultimate tensile strength and elongation were increased to their peak values of 233.8% and 9.1 MPa, respectively.
{"title":"High Speed Sintering: Assessing the Influence of Energy Input on Microstructure and Mechanical Properties of Polyether Block Amide (PEBA) Parts","authors":"Jiang-Tao Sun, Zhi-Yong Fan, Yi-Wei Mao, Wei Li, Wei Zhu, Dao-Sheng Cai, Qing-Song Wei","doi":"10.1007/s10118-024-3077-9","DOIUrl":"https://doi.org/10.1007/s10118-024-3077-9","url":null,"abstract":"<p>High speed sintering, a new powder-bed fusion additive manufacturing technology, utilizes infrared lights (IR) to intensely heat and melt polymer powders. The presence of defects such as porosity, which is associated with particle coalescence, is highly dependdent on the level of energy input. This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts. The parts were manufactured with a variety of lamp powers, resulting in a range of energy input levels spanning from low to high. Subsequebtly, they underwent testing using Archimedes’ method, followed by tensile testing. The porosity, mechanical characteristics, and energy input exhibit a strong correlation; inadequate energy input was the primary cause of pore formation. Using the reduced IR light power resulted in the following outcomes: porosity, ultimate tensile strength, and elongation of 1.37%, 7.6 MPa, and 194.2%, respectively. When the energy input was further increased, the porosity was reduced to as low as 0.05% and the ultimate tensile strength and elongation were increased to their peak values of 233.8% and 9.1 MPa, respectively.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139496764","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-01-10DOI: 10.1007/s10118-024-3074-z
Tian-Hao Yang, Tong Wu, Qiang Fu
Polymer/conductive filler composites have been widely used for the preparation of self-limiting heating cables with the positive temperature coefficient (PTC) effect. The control of conductive filler distribution and network in polymer matrix is the most critical for performance of PTC materials. In order to compensate for the destruction of the filler network structure caused by strong shearing during processing, an excessive conductive filler content is usually added into the polymer matrix, which in turn sacrifices its processability and mechanical properties. In this work, a facile post-treatment of the as-extruded cable, including thermal and electrical treatment to produce high-density polyethylene (HDPE)/carbon black (CB) cable with excellent PTC effect, is developed. It is found for the as-extruded sample, the strong shearing makes the CB particles disperse uniformly in HDPE matrix, and 25 wt% CB is needed for the formation of conductive paths. For the thermal-treated sample, a gradually aggregated CB filler structure is observed, which leads to the improvement of PTC effect and the notable reduction of CB content to 20 wt%. It is very interesting to see that for the sample with combined thermal and electrical treatment, CB particles are agglomerated and oriented along the electric field direction to create substantial conductive paths, which leads to a further decrease of CB content down to 15 wt%. In this way, self-limiting heating cables with excellent processability, mechanical properties and PTC effect have simultaneously been achieved.
{"title":"Preparation of Self-limiting Heating Cables with Excellent Processability, Mechanical Properties and PTC Effect via Thermal and Electrical Treatments","authors":"Tian-Hao Yang, Tong Wu, Qiang Fu","doi":"10.1007/s10118-024-3074-z","DOIUrl":"https://doi.org/10.1007/s10118-024-3074-z","url":null,"abstract":"<p>Polymer/conductive filler composites have been widely used for the preparation of self-limiting heating cables with the positive temperature coefficient (PTC) effect. The control of conductive filler distribution and network in polymer matrix is the most critical for performance of PTC materials. In order to compensate for the destruction of the filler network structure caused by strong shearing during processing, an excessive conductive filler content is usually added into the polymer matrix, which in turn sacrifices its processability and mechanical properties. In this work, a facile post-treatment of the as-extruded cable, including thermal and electrical treatment to produce high-density polyethylene (HDPE)/carbon black (CB) cable with excellent PTC effect, is developed. It is found for the as-extruded sample, the strong shearing makes the CB particles disperse uniformly in HDPE matrix, and 25 wt% CB is needed for the formation of conductive paths. For the thermal-treated sample, a gradually aggregated CB filler structure is observed, which leads to the improvement of PTC effect and the notable reduction of CB content to 20 wt%. It is very interesting to see that for the sample with combined thermal and electrical treatment, CB particles are agglomerated and oriented along the electric field direction to create substantial conductive paths, which leads to a further decrease of CB content down to 15 wt%. In this way, self-limiting heating cables with excellent processability, mechanical properties and PTC effect have simultaneously been achieved.</p>","PeriodicalId":517,"journal":{"name":"Chinese Journal of Polymer Science","volume":null,"pages":null},"PeriodicalIF":4.3,"publicationDate":"2024-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139469656","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}