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Improved Smoke Suppression and Toxicity Reduction of Poly(vinyl chloride) Materials Enabled by Rare Earth-based Y2Sn2O7 稀土基Y2Sn2O7增强聚氯乙烯材料抑烟降毒性能
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3449-9
Bi-Bo Wang, Xiao-Li Yu, Fu-Hao Yu, Zhi-Min Song, Hong-Zhang Cao, De-Quan Han, Lei Song, Yuan Hu

Poly(vinyl chloride) (PVC) materials are produced with high smoke and toxic gases during combustion, when commercial flame-retardant additives are incorporated. Here, rare-earth yttrium stannate (Y2Sn2O7), which is superior to commercial flame retardants, was designed to enhance the smoke suppression and toxicity reduction performance of PVC materials without damaging their mechanical properties. After the addition of 15 wt% Y2Sn2O7 (PVC/Y2Sn2O7), the PVC composites achieved a V-0 rating, whereas the pure PVC material achieved a V-2 rating. The peak heat release rate of PVC/Y2Sn2O7 composite was reduced from 282.7 kW/m2 (pure PVC) to 243.6 kW/m2. In addition, the maximum smoke density (Ds-max) of PVC/Y2Sn2O7 was 263 m2/m2, a decrease of 48.5% compared to pure PVC materials (511 m2/m2), indicating its outstanding ability for smoke suppression. Compared to Sb2O3, Y2Sn2O7 can effectively reduce the release of the toxic gas CO (decreasing by 37.5%). Furthermore, the tensile strength of PVC can reach as high as 16.1 MPa. Compared with five widely used commercial flame retardants, Y2Sn2O7 demonstrates superior performance, positioning it as a promising alternative to prospective candidates. Therefore, this study developed a rare-earth flame retardant and offers a promising design to improve the fire safety of PVC composites.

当加入商业阻燃添加剂时,聚氯乙烯(PVC)材料在燃烧过程中产生高烟雾和有毒气体。本文设计了一种优于商用阻燃剂的稀土锡酸钇(Y2Sn2O7),在不破坏PVC材料机械性能的前提下,提高了PVC材料的抑烟和减毒性能。添加15wt % Y2Sn2O7 (PVC/Y2Sn2O7)后,PVC复合材料达到V-0等级,而纯PVC材料达到V-2等级。聚氯乙烯/Y2Sn2O7复合材料的峰值放热率从282.7 kW/m2(纯聚氯乙烯)降至243.6 kW/m2。此外,PVC/Y2Sn2O7的最大烟密度(Ds-max)为263 m2/m2,比纯PVC材料(511 m2/m2)降低了48.5%,表明其具有出色的抑烟能力。与Sb2O3相比,Y2Sn2O7能有效减少有毒气体CO的释放(减少37.5%)。PVC的抗拉强度最高可达16.1 MPa。与五种广泛使用的商用阻燃剂相比,Y2Sn2O7表现出优越的性能,使其成为潜在候选阻燃剂的有前途的替代品。因此,本研究开发了一种稀土阻燃剂,为提高PVC复合材料的防火安全性提供了一种有前途的设计。
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引用次数: 0
Synthesis of Chemically Recyclable Poly(glycolic acid)-based Triblock Copolymers with Adjustable Performance 化学可回收性能可调聚乙醇酸基三嵌段共聚物的合成
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3454-z
Qi-Ying Zhong, Xue-Ping Ou-Yang, Fang Li, Si-Chong Chen, Gang Wu, Yu-Zhong Wang

Polymers that exhibit both biodegradability and chemical recyclability offer a promising solution to environmental pollution and resource scarcity. Poly(glycolic acid) (PGA) is a promising chemically recyclable polymer, characterized by its seawater degradability and high mechanical strength. In this study, aliphatic polycarbonates were synthesized through melt polycondensation and subsequently copolymerized with glycolide (GL) to produce chemically recyclable PGA based triblock copolymers with well-defined structures. The properties of these copolymers, including their thermal properties, crystallization behavior, and mechanical performance, can be effectively adjusted by modifying the structure and content of the middle block. Furthermore, an in-depth investigation reveals that the pyrolysis process involves ester exchange, radical, and back-biting reactions. In addition, the high-efficiency “Monomer↔Copolymer” chemical recycling loop has been established, achieving a remarkable yield exceeding 88% along with a purity greater than 99%.

具有生物可降解性和化学可回收性的聚合物为解决环境污染和资源短缺提供了一种很有前途的解决方案。聚乙醇酸(PGA)具有海水可降解性和高机械强度的特点,是一种很有前途的化学可回收聚合物。在本研究中,通过熔融缩聚合成脂肪族聚碳酸酯,随后与乙醇酸(GL)共聚,生产出具有明确结构的化学可回收的PGA基三嵌段共聚物。通过改变中间嵌段的结构和含量,可以有效地调节这些共聚物的性能,包括其热性能、结晶行为和力学性能。进一步研究发现,热解过程中存在酯交换反应、自由基交换反应和背咬反应。此外,还建立了高效的“单体↔共聚物”化学循环,取得了超过88%的显著产率和大于99%的纯度。
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引用次数: 0
Diaminocarbene Palladium(II) Catalyzed Suzuki Polycondensation as a Simple and Efficient Way for Synthesis of π-Conjugated Polymers 二氨基甲酸钯催化Suzuki缩聚合成π共轭聚合物的简单高效方法
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3448-x
Anton A. Yakimanskiy, Elena V. Zhukova, Anna V. Kashina, Elena L. Krasnopeeva, Ilya E. Kolesnikov, Artem V. Dmitriev, Sergey I. Pozin, Natalia V. Nekrasova, Alexei E. Alexandrov, Dmitry A. Lypenko, Tatiana G. Chulkova, Alexander V. Yakimansky

An efficient, simple, and convenient method for Suzuki polycondensation using a diaminocarbene palladium(II) catalyst under aerobic conditions was developed. Reactions between aromatic diboronic acid bis(pinacol) ester and different aromatic dibromides, both with electron-donating and electron-withdrawing fragments in the structure, were carried out. Various reaction conditions, such as the effect of catalyst concentration and solvent, were investigated. The molecular weight characteristics, photo- and electroluminescence properties of the synthesized polymers were studied.

提出了一种高效、简便的好氧条件下二氨基苯钯(II)催化剂铃木缩聚反应方法。研究了芳香族二硼酸双酚酯与不同结构中具有供电子和吸电子片段的芳香族二溴化物的反应。考察了催化剂浓度和溶剂对反应的影响。研究了合成的聚合物的分子量特性、光致发光和电致发光性能。
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引用次数: 0
Synthesis of Polydimethylsiloxane Ureas and Preparation of Magnetic Filaments for 3D Printing 聚二甲基硅氧烷脲的合成及3D打印用磁丝的制备
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3457-9
Ekaterina A. Olenich, Vadim V. Gorodov, Nina V. Demchenko, Ulyana S. Andropova, Kirill K. Bakanov, Artur E. Krupnin, Irina O. Kuchkina, Sergei A. Kostrov, Sergey A. Milenin, Sergey N. Chvalun, Jun Zou, Elena Yu. Kramarenko

The aim of this study is to develop magnetopolymer composites suitable for fabricating soft magnetoactive robots via extrusion-based 3D printing. Polysiloxane copolymers with urea fragments were synthesized and characterized, and their thermophysical and rheological properties were investigated. This study provides an assessment of the potential for their further use in additive manufacturing. The obtained materials were utilized as matrices for creating magnetically active polymer composites by incorporating microparticles of carbonyl iron. Samples of complex geometries were printed using both neat and filled filaments, demonstrating the feasibility of employing these materials in extrusion-based 3D printing.

本研究的目的是通过基于挤压的3D打印技术开发适合制造软磁活性机器人的磁性聚合物复合材料。合成了含尿素片段的聚硅氧烷共聚物并对其进行了表征,研究了其热物理和流变性能。本研究对其在增材制造中的进一步应用潜力进行了评估。所获得的材料被用作基体,通过加入羰基铁微粒来制造具有磁性活性的聚合物复合材料。使用整齐和填充的长丝打印复杂几何形状的样品,证明了在基于挤压的3D打印中使用这些材料的可行性。
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引用次数: 0
A Terbium Coordination Cross-linked Tough Metallo-elastomer Showing Fluorochromism in Response to Multistimuli 一种铽配位交联韧性金属弹性体在多种刺激下显示荧光性
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3458-8
Ming-Hui Wei, Ying-Ying Xu, Qiu-Li Tan, Bo Liu, Yi-Jing Nie, Geng-Sheng Weng

Herein, we reported a Tb-carboxyl-imidazole coordination-crosslinked carboxylated nitrile butadiene rubber (XNBR) elastomer design that exhibits high mechanical robustness, fluorochromism, and white-light emission. Imidazole (Im), a toughening, sensitizing, and self-emissive ligand, highly intensified the fluorescence emission, remarkably toughened the elastomer, and imparted multistimuli responsiveness to the elastomer. The Tb3+ ions acted as cross-linking centers and provided high-temperature sensitivity of fluorescence emission (more sensitive than Eu3+ ions). The as-prepared XNBR/Tb/Im elastomer, with excellent puncture resistance, exhibited an ultimate extensibility of about 3100% and the highest tensile strength of 22 MPa. Experimental and theoretical investigations have demonstrated that Tb3+ ions are more likely to interact with Im ligands with increasing amounts of Im. The number of coordination cross-links with higher cross-linking functionalities showed an increasing trend during stretching. The elastomer exhibited an excitation wavelength and temperature-dependent green emission. By introducing redemissive Eu3+ into the elastomer, a white-light-emitting XNBR/Tb/Eu/Im elastomer with chemo-fluorochromism was fabricated. The XNBR/Tb/Eu/Im elastomer exhibited stable white-light emission during both heating and stretching. Changing the temperature only resulted in a variation in the intensity of the white light. We demonstrated the potential applications of these elastomers in patterning and information anticounterfeiting/encryption. This coordination crosslinked tough elastomer with fluorochromism and white-light emission paves a new way to fabricate soft devices and sensors, where optical information displays and optical signal responses are required.

在此,我们报道了一种tb -羧基-咪唑配位-交联羧基丁腈橡胶(XNBR)弹性体设计,该弹性体具有高机械稳健性,荧光性和白光发射性。咪唑(Im)是一种增韧、增敏和自发光的配体,它能高度增强荧光发射,显著增韧弹性体,并赋予弹性体多刺激响应性。Tb3+离子作为交联中心,具有荧光发射的高温敏感性(比Eu3+离子更敏感)。制备的XNBR/Tb/Im弹性体具有优异的抗穿刺性能,其极限伸长率约为3100%,最高抗拉强度为22 MPa。实验和理论研究表明,随着Im的增加,Tb3+离子更有可能与Im配体相互作用。在拉伸过程中,具有高交联官能团的配位交联数量呈增加趋势。弹性体表现出与激发波长和温度相关的绿色发射。通过在弹性体中引入可再生的Eu3+,制备了具有化学荧光性的白光XNBR/Tb/Eu/Im弹性体。XNBR/Tb/Eu/Im弹性体在加热和拉伸过程中均表现出稳定的白光发射。改变温度只会导致白光强度的变化。我们展示了这些弹性体在图案和信息防伪/加密方面的潜在应用。这种具有荧光和白光发射的配位交联强韧弹性体为制造需要光信息显示和光信号响应的软器件和传感器开辟了一条新途径。
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引用次数: 0
Synergistic Intramolecular Doping Engineering and Presodiation towards Ultra-stable Hard Carbon Anodes for Sodium-ion Batteries 钠离子电池用超稳定硬碳阳极的协同分子内掺杂工程与预沉淀
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3461-0
Jian-Cong Xu, Shang-Ming Xiao, Hui-Cui Li, Zeng-Qi Huang, Long-Bin Li, Yi-Wang Chen

The low-voltage plateau capacity, which is highly related to the internal closed pores in hard carbon (HC), is the main contributor to the total capacity in sodium-ion batteries. However, the formation mechanism of closed pores and modification strategies at the molecular level in HC polymer precursors remain poorly understood. Furthermore, the practical applications of HCs are significantly impeded by their low initial coulombic efficiency (ICE). In this study, the intramolecular heteroatom doping (IHP) effect was proposed to facilitate the formation of closed pores in polymer-derived HC for the first time by grafting sulfonyl, ether, and carbonyl groups between benzene rings. As a result, the optimized HC sample showed an increased closed pore volume and low Na+ adsorption energy, which delivered a reversible capacity of 307.9 mAh·g−1 and superior rate capability. Through further optimized presodiation, the formed presodiated HC featuring a thin, smooth, and dense solid electrolyte interface film exhibited a remarkably enhanced ICE of 94.4% and enhanced cycling stability (93.6% over 3000 cycles). This study provides an in-depth understanding of the formation mechanisms of closed pores via IHP engineering and develops a new synergistic strategy involving presodiation to prepare highly stable HC anodes.

低压平台容量是钠离子电池总容量的主要组成部分,与硬碳(HC)内部闭合孔密切相关。然而,HC聚合物前驱体中闭孔的形成机制和分子水平上的修饰策略仍然知之甚少。此外,hc的初始库仑效率(ICE)较低,严重阻碍了其实际应用。本研究首次提出了分子内杂原子掺杂(IHP)效应,通过在苯环之间接枝磺酰基、醚基和羰基,促进聚合物衍生的HC形成封闭孔。结果表明,优化后的HC样品具有较大的闭孔体积和较低的Na+吸附能,具有307.9 mAh·g−1的可逆容量和优越的倍率性能。通过进一步优化预沉淀,形成的预沉淀HC具有薄、光滑、致密的固体电解质界面膜,其ICE显著提高了94.4%,循环稳定性提高了93.6%(超过3000次循环)。本研究通过IHP工程对封闭孔隙的形成机制提供了深入的了解,并开发了一种涉及预沉淀的新的协同策略来制备高稳定的HC阳极。
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引用次数: 0
Directly High-value Reusability of Selective Degradable Epoxy Resins for Wind Turbine Blades 选择性可降解环氧树脂用于风力涡轮机叶片的直接高价值可重复使用性
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3459-7
Yu Wang, Dan Li, Yu Wu, Tao-Rui Zhu, Su-Fang Chen, Jun-Heng Zhang, Xiong-Jie Li, Dao-Hong Zhang

The poor degradability and limited recyclability of epoxy resins are key challenges hindering the efficient recycling of ex-service wind turbine blades (EWTBs). Herein, we proposed a selective degradation strategy for direct recycling and high-value recovery of epoxy resins by introducing degradable Schiff base groups into the molecular structure and utilizing the resulting oligomers as curing agents. To realize this strategy, a series of Schiff base compounds were synthesized using bio-based vanillin and diamines and subsequently functionalized with epichlorohydrin to yield bio-based epoxy resins. The cured epoxy resins demonstrated remarkable improvements in the mechanical properties of diglycidyl ether of bisphenol-A (DGEBA), with an increases of 44.49% in the tensile strength of 38.55%, bending strength, and impact strength of 71.20 %. The introduction of dynamic Schiff base bonds enabled the selective degradation of the vanillin-2,2-bis[4-(4-aminophenoxy)phenyl] propane-based epoxy resin (VBEP)/DGEBA copolymer, producing 84.20% oligomers that can be directly recycled and reused. Replacing 30 wt% of the curing agent with the oligomer increased the tensile strength of the cured sample to 75.40 MPa, surpassing that of the cured DGEBA. Under simulated acid rain and seawater exposure, the copolymer exhibited a service life of 27 years at 40 °C, significantly exceeding the currently reported service life of 20 years. This study presents a sustainable strategy for the direct recycling and high-value reuse of epoxy resin, offering a promising solution for EWTBs.

环氧树脂降解性差、可回收性有限是制约退役风电叶片有效回收的关键问题。在此,我们提出了一种选择性降解策略,通过在分子结构中引入可降解的希夫碱基团,并利用所得的低聚物作为固化剂,实现环氧树脂的直接回收和高价值回收。为了实现这一策略,以生物基香兰素和二胺为原料合成了一系列希夫碱化合物,然后用环氧氯丙烷进行功能化,得到了生物基环氧树脂。双酚a二缩水甘油酯(DGEBA)固化后的环氧树脂的力学性能得到了显著改善,拉伸强度提高了44.49%,拉伸强度提高了38.55%,弯曲强度提高了44.49%,冲击强度提高了71.20%。动态席夫碱键的引入使得香草素-2,2-双[4-(4-氨基苯氧基)苯基]丙烷基环氧树脂(VBEP)/DGEBA共聚物的选择性降解成为可能,产生84.20%可直接回收再利用的低聚物。用该低聚物代替30%的固化剂,使固化样品的拉伸强度提高到75.40 MPa,超过了固化的DGEBA。在模拟酸雨和海水环境下,该共聚物在40°C下的使用寿命为27年,大大超过了目前报道的20年的使用寿命。本研究提出了环氧树脂直接回收和高价值再利用的可持续策略,为ewtb提供了一个有前途的解决方案。
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引用次数: 0
TmPred: Enhancing Thermophilic Protein Melting Point Prediction with Protein Language Models and Deep Learning 利用蛋白质语言模型和深度学习增强嗜热性蛋白质熔点预测
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3447-y
Hao Jiang, Gong-Bo Zhang, Yu-Xiang Wang, Feng-Yi Jiang, Hong-Yu Zhang, Zhi-Wei Nie, Li Yuan, Jie Chen, Wen-Bin Zhang

Thermophilic proteins maintain their structure and function at high temperatures, making them widely useful in industrial applications. Due to the complexity of experimental measurements, predicting the melting temperature (Tm) of proteins has become a research hotspot. Previous methods rely on amino acid composition, physicochemical properties of proteins, and the optimal growth temperature (OGT) of hosts for Tm prediction. However, their performance in predicting Tm values for thermophilic proteins (Tm>60 °C) are generally unsatisfactory due to data scarcity. Herein, we introduce TmPred, a Tm prediction model for thermophilic proteins, that combines protein language model, graph convolutional network and Graphormer module. For performance evaluation, TmPred achieves a root mean square error (RMSE) of 5.48 °C, a pearson correlation coefficient (P) of 0.784, and a coefficient of determination (R2) of 0.613, representing improvements of 19%, 15%, and 32%, respectively, compared to the state-of-the-art predictive models like DeepTM. Furthermore, TmPred demonstrated strong generalization capability on independent blind test datasets. Overall, TmPred provides an effective tool for the mining and modification of thermophilic proteins by leveraging deep learning.

嗜热蛋白在高温下保持其结构和功能,使其在工业应用中广泛应用。由于实验测量的复杂性,预测蛋白质的熔融温度(Tm)已成为研究热点。以前的方法依赖于氨基酸组成、蛋白质的物理化学性质和宿主的最佳生长温度(OGT)来预测Tm。然而,由于数据缺乏,它们在预测嗜热蛋白(60°C)的Tm值方面的性能通常不令人满意。本文介绍了一种结合蛋白质语言模型、图卷积网络和graphhormer模块的嗜热蛋白Tm预测模型TmPred。在性能评估方面,TmPred的均方根误差(RMSE)为5.48°C, pearson相关系数(P)为0.784,决定系数(R2)为0.613,与DeepTM等最先进的预测模型相比,分别提高了19%、15%和32%。此外,TmPred在独立盲测数据集上表现出较强的泛化能力。总的来说,TmPred通过利用深度学习为嗜热蛋白的挖掘和修饰提供了有效的工具。
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引用次数: 0
A Strategy to Tailor Mechanical Properties of Thermoplastic Polyurethane through Altering the Terminal Diisocyanate Structure of Hard Segment 通过改变硬段末端二异氰酸酯结构调整热塑性聚氨酯力学性能的策略
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3455-y
Ze-Hao Wang, Chen-Ding Wang, Xiao-Li Zhao, Xiao-Niu Yang

Adjusting the structure of the hard segment (HS) represents a key method for manipulating the mechanical properties of thermoplastic polyurethane (TPU). This study developed a novel molecular design strategy to tailor TPU’s mechanical performance through altering the terminal diisocyanate structure of HS. The typical HDI-BDO based TPU was chosen as a model. Replacing HS’s terminal HDI residues with aromatic PPDI, TODI, and MDI (the corresponding TPUs are named as 2P, 2TO, and 2M, respectively) enabled broad tuning of TPU’s Young’s modulus while maintaining high tensile strength and elongation. Compared with linear PPDI and TODI, the bent and unsymmetrical MDI exhibits greater deviation from the central axis of the middle HDI-BDO segment, which reduces HS’s capability of three-dimensionally ordered packing. Therefore, 2P and 2TO show higher hydrogen bond content and crystallinity, stronger physical crosslinking network, and thus much higher Young’s modulus than 2M (75.6 MPa). Besides geometric structure, ππ stacking between HS’s terminal aromatic diisocyanates critically governs TPU’s physical crosslinking network. In 2P, ππ stacking induces torsion of the middle HDI-BDO segment and disrupts the neighboring hydrogen bonds, leading to a dense network with fine hard blocks. In contrast, the lateral methyl groups in TODI hinder ππ stacking, resulting in a sparse network with large hard blocks. Accordingly, 2TO exhibits a higher Young’s modulus (146.2 MPa) than 2P (124.0 MPa), but greater strain-rate sensitivity.

调整硬质段(HS)的结构是控制热塑性聚氨酯(TPU)力学性能的关键方法。本研究提出了一种新的分子设计策略,通过改变HS末端二异氰酸酯结构来定制TPU的机械性能。选择典型的基于HDI-BDO的TPU作为模型。用芳香PPDI、TODI和MDI(相应的TPU分别命名为2P、2TO和2M)取代HS的末端HDI残基,可以在保持高拉伸强度和伸长率的同时,广泛调节TPU的杨氏模量。与线性PPDI和TODI相比,弯曲和不对称的MDI与HDI-BDO中间段的中轴线偏差较大,降低了HS的三维有序填充能力。因此,2P和2TO表现出更高的氢键含量和结晶度,更强的物理交联网络,杨氏模量远高于2M (75.6 MPa)。除了几何结构外,HS末端芳香族二异氰酸酯之间的π -π堆积对TPU的物理交联网络起关键作用。在2P中,π -π堆积引起中间HDI-BDO段的扭转,破坏了相邻的氢键,形成了具有细硬块的致密网络。而TODI中的侧向甲基阻碍了π -π的堆积,形成了具有较大硬块的稀疏网络。因此,2TO的杨氏模量(146.2 MPa)高于2P (124.0 MPa),但应变速率敏感性更高。
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引用次数: 0
Preparation of Polypropylene Nanofibers as a Function of the Thermal Exposure Time of the Polymer in a Melt Electrospinning/Melt Blown Hybrid System 熔融静电纺丝/熔喷复合体系中聚丙烯纳米纤维的制备与热暴露时间的关系
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3453-0
Eunji Moon, Jihwan Lim, Minseo Kim, Han Seong Kim

This study reports the fabrication of polypropylene (PP)-based microfiber webs (<1 µm) using a hybrid melt electrospinning/blown process with the aim of establishing a scalable and solvent-free platform for advanced lithium-ion battery separators. The primary objective was to address the inherent limitations of conventional melt electrospinning particularly the difficulty of achieving fiber thinning due to the high viscosity of polymer melts by incorporating auxiliary hot air flow and reducing the nozzle diameter from 1.0 mm to 0.3 mm. This modified configuration enables enhanced jet elongation and fiber diameter control under processing conditions relevant to industrial applications. The effects of nozzle temperature, hot air temperature, and applied voltage on fiber formation and jet behavior were systematically examined using highspeed charge-coupled device (CCD) imaging techniques. The results demonstrated that increasing both the hot air temperature and applied voltage significantly improved fiber thinning and uniformity, yielding an average fiber diameter of approximately 0.86 µm without evidence of thermal degradation. In contrast, elevated nozzle temperatures, while enhancing melt flowability, resulted in increased discharge rates and hindered fiber refinement when applied alone. These findings identify hot-air temperature as the most robust and controllable parameter for producing submicron fibers while maintaining the polymer integrity. Although the present study primarily focuses on morphological optimization and jet dynamics, future research will investigate the functional performance of fabricated microfiber webs as battery separators. Overall, the proposed hybrid process offers a technically feasible and environmentally sustainable route for the continuous production of fine PP-based fibers tailored for high-performance energy-storage applications.

本研究报告了使用混合熔体静电纺丝/吹塑工艺制备聚丙烯(PP)基微纤维网(<1 μ m),旨在为先进的锂离子电池隔膜建立可扩展的无溶剂平台。主要目标是解决传统熔体静电纺丝固有的局限性,特别是由于聚合物熔体的高粘度而导致纤维变薄的困难,通过加入辅助热空气流并将喷嘴直径从1.0 mm减小到0.3 mm。这种改进的配置可以在与工业应用相关的加工条件下增强喷射伸长率和纤维直径控制。利用高速电荷耦合器件(CCD)成像技术系统地研究了喷嘴温度、热风温度和外加电压对光纤形成和射流行为的影响。结果表明,增加热风温度和施加电压都能显著改善纤维的薄化和均匀性,产生的平均纤维直径约为0.86µm,没有热降解的迹象。相反,当单独使用时,喷嘴温度升高,虽然增强了熔体流动性,但导致放电速率增加,阻碍了纤维的细化。这些发现确定了热空气温度是在保持聚合物完整性的同时生产亚微米纤维的最可靠和可控的参数。虽然目前的研究主要集中在形态优化和射流动力学方面,但未来的研究将进一步探讨制备的微纤维网作为电池隔膜的功能性能。总的来说,所提出的混合工艺为连续生产高性能储能应用量身定制的精细pp基纤维提供了技术上可行且环境可持续的途径。
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Chinese Journal of Polymer Science
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