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Processability and Structure of Dynamically Modified Linear Low-density Polyethylene with Different Branching Contents Using a High Peroxide Content 高过氧化物含量动态改性不同支化含量线性低密度聚乙烯的加工性能和结构
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-17 DOI: 10.1007/s10118-025-3466-8
Jun-Jin Duan, Yan-Qin Huang, Fu-Qing Wei, Yan Gao, Fu-Shan Wang, Jia-Chun Feng

Dynamic melt modification of polyethylene via the direct grafting of peroxide fragments shows promise for the development of processable functionalized materials. In this study, four linear low-density polyethylenes (LLDPEs) with comparable molecular weights but different short-chain branch (SCB) contents (ranging of 5–66 per 1000 carbon atoms) were modified via dynamic melt mixing using 2 wt% benzoyl peroxide at 145 °C and 50 r/min for 30 min. The influence of SCB content on the processability and structure of the resulting products was systematically investigated. All modified products exhibited good melt processability with melt flow rates (MFR) ranging from 0.46 g/10min to 1.07 g/10min. Products derived from low-SCB LLDPEs showed a lower MFR, higher cross-linking content, a larger number of long-chain branches, and a higher degree of benzoyl grafting. In contrast, those produced from high-SCB LLDPEs exhibited improved processability, reduced cross-linking, fewer long-chain branches, and lower benzoyl grafting levels. A detailed structural investigation of the soluble and insoluble fractions, which were separated using trichlorobenzene fractionation, was conducted to analyze the structural features of various modified products and demonstrate that the SCB content (i.e., tertiary carbon density) significantly influences radical coupling during dynamic modification. Elevated tertiary carbon density, by introducing greater steric hindrance, suppresses radical coupling during dynamic modification, thereby reducing the efficiency of both crosslinking and peroxide fragment grafting. These findings provide new insights into the structure-reactivity relationships in peroxide-induced polyethylene modification and lay the foundation for tailoring material properties via dynamic processing.

通过过氧化氢片段的直接接枝对聚乙烯进行动态熔融改性,为可加工功能化材料的开发提供了前景。在这项研究中,四种线性低密度聚乙烯(lldpe)具有相当的分子量,但不同的短链分支(SCB)含量(范围为5-66 / 1000碳原子),通过动态熔融混合,使用2 wt%的过氧化苯甲酰,在145℃和50 r/min下进行30分钟的改性。系统地研究了SCB含量对产物工艺性和结构的影响。所有改性产品均表现出良好的熔体加工性,熔体流动速率(MFR)在0.46 g/10min至1.07 g/10min之间。低scb LLDPEs产物的MFR较低,交联含量较高,长链分支数量较多,苯甲酰接枝程度较高。相比之下,由高scb lldpe制成的材料具有更好的可加工性、更少的交联、更少的长链分支和更低的苯甲酰接枝水平。对采用三氯苯分馏分离的可溶性和不溶性组分进行了详细的结构研究,分析了各种改性产物的结构特征,并证明了SCB含量(即叔碳密度)对动态改性过程中的自由基偶联有显著影响。叔碳密度的提高,通过引入更大的位阻,抑制了动态修饰过程中的自由基偶联,从而降低了交联和过氧化物片段接枝的效率。这些发现为过氧化物诱导聚乙烯改性的结构-反应性关系提供了新的见解,并为通过动态加工定制材料性能奠定了基础。
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引用次数: 0
Revealing the Hydrogen Permeation Mechanism in Polyetheretherketone and Polytetrafluoroethylene: From Experimental Validation to Molecular-level Interpretation 揭示氢在聚醚醚酮和聚四氟乙烯中的渗透机理:从实验验证到分子水平解释
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-17 DOI: 10.1007/s10118-025-3483-7
Hong-Lin Zhang, Wen-Tao Hu, Jie Xiao, Tian-Lei Li, Yuan-Hua Lin

This study integrates experimental investigation with molecular dynamics simulations to elucidate the hydrogen transport mechanisms in polyetheretherketone (PEEK) and polytetrafluoroethylene (PTFE), offering fundamental insights into the barrier properties of high-performance polymeric materials. Experimental results demonstrate that PEEK exhibits superior hydrogen barrier performance compared to PTFE at both ambient and elevated temperatures. However, detailed molecular dynamics simulations uncover a distinctive, enthalpy-driven “high solubility-low diffusivity” transport mechanism: although PEEK displays higher hydrogen solubility due to its stronger thermodynamic affinity, its diffusion coefficient is markedly lower than that of PTFE. This mechanism remains operative across a broad operational temperature range (233 K to 358 K), yet its influence on overall permeability is strongly temperature-dependent. At room and high temperatures, the exceptionally low diffusivity of PEEK governs the entire permeation process, establishing its effectiveness as a high-performance hydrogen barrier material. In contrast, under low-temperature conditions (e.g., 233 K), the general suppression of diffusion allows the high solubility of PEEK to dominate, resulting in greater overall permeability than PTFE and giving rise to a performance “reversal” phenomenon. This distinct transport behavior originates from the strong non-covalent interactions between hydrogen molecules and the aromatic rings as well as polar functional groups present in the amorphous regions of PEEK, which simultaneously enhance solubility and impose significant kinetic energy barriers. The “structure-mechanism” correlation framework established in this work provides a robust theoretical foundation for the rational design of next-generation hydrogen barrier materials tailored to specific operational temperature requirements.

本研究将实验研究与分子动力学模拟相结合,阐明了氢在聚醚醚酮(PEEK)和聚四氟乙烯(PTFE)中的传输机制,为高性能聚合物材料的屏障性能提供了基础见解。实验结果表明,与聚四氟乙烯相比,PEEK在室温和高温下都具有更好的氢阻隔性能。然而,详细的分子动力学模拟揭示了一种独特的、由焓驱动的“高溶解度-低扩散度”输运机制:尽管PEEK由于其更强的热力学亲和性而表现出更高的氢溶解度,但其扩散系数明显低于PTFE。该机制在较宽的工作温度范围内(233k至358k)仍然有效,但其对整体渗透率的影响强烈依赖于温度。在室温和高温下,PEEK极低的扩散率控制了整个渗透过程,从而确立了其作为高性能氢屏障材料的有效性。相反,在低温条件下(例如,233 K),扩散的普遍抑制使PEEK的高溶解度占主导地位,导致比PTFE更大的总体渗透率,并产生性能“反转”现象。这种独特的传递行为源于氢分子与芳烃环以及存在于PEEK无定形区域的极性官能团之间的强非共价相互作用,这同时增强了溶解度并施加了显著的动能障碍。本工作建立的“结构-机制”相关框架为合理设计适合特定工作温度要求的下一代氢障材料提供了坚实的理论基础。
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引用次数: 0
Chemically Engineered Hydroxyl-terminated Polybutadiene Yields Stable and High-strain Intrinsically Conductive Polyurethane Piezoresistive Sensors 化学工程羟基端聚丁二烯产生稳定和高应变本导电聚氨酯压阻传感器
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-12-17 DOI: 10.1007/s10118-025-3467-7
Li Zhou, Guo-Xuan Ma, Wen-Xue Tian, Wen-Cong Sun, Shu-Miao Li, Xiao-Ru Wang, Wen-Chao Ji, Yin-Yong Sun, Chun-Xiang Li

The development of intrinsically conductive piezoresistive sensors with high strain tolerance has garnered significant interest. While elastomeric polymers exhibit excellent strain capabilities, their utility in sensing applications has been limited by inherent challenges such as high electrical resistivity, poor aging resistance, and interfacial incompatibility. To address these limitations, hydroxyl-terminated polybutadiene (HTPB)-based polyurethane was chemically modified with acetylferrocene-polyaniline conductive moieties to enhance charge transport properties. Remarkably, this covalent functionalization endowed the resulting ferrocene-polyaniline hybrid polyurethane (FPHP) with a conductivity of 2.33 nA at 1 V bias while preserving piezoresistive functionality. The FPHP demonstrated exceptional mechanical-electrical performance, achieving 254% elongation at break with strain-dependent gauge factors of 7.28 (0%–12.5% strain, R2=0.9504) and 19.66 (12.5%–35.0% strain, R2=0.9929). Further characterization revealed a rapid 0.60 s response time and stability over 3500 strain-release cycles at compression strain, underscoring its durability under repetitive loading. The FPHP sensor was capable of monitoring various human movements and recognizing writing signals. These advances establish a materials design paradigm for fabricating flexible sensors that synergistically integrate high deformability, tunable sensitivity, and robust operational stability, positioning FPHP as a promising candidate for next-generation wearable electronics and soft robotics.

具有高应变容限的本导电压阻式传感器的发展引起了人们的极大兴趣。虽然弹性体聚合物具有优异的应变能力,但其在传感应用中的应用受到固有挑战的限制,例如高电阻率,较差的耐老化性和界面不相容性。为了解决这些限制,用乙酰二茂铁-聚苯胺导电基团对端羟基聚丁二烯(HTPB)基聚氨酯进行了化学改性,以提高电荷输运性能。值得注意的是,这种共价功能化使所得到的二茂铁-聚苯胺杂化聚氨酯(FPHP)在1 V偏置下的电导率为2.33 nA,同时保持了压阻功能。FPHP表现出优异的机电性能,断裂伸长率达到254%,应变相关系数分别为7.28(0% ~ 12.5%应变,R2=0.9504)和19.66(12.5% ~ 35.0%应变,R2=0.9929)。进一步的表征表明,在压缩应变下,该材料的响应时间为0.60 s,在3500次应变释放循环中保持稳定,强调了其在重复加载下的耐久性。FPHP传感器能够监测各种人体动作并识别书写信号。这些进展为制造柔性传感器建立了一种材料设计范式,这种柔性传感器协同集成了高可变形性、可调灵敏度和强大的操作稳定性,使FPHP成为下一代可穿戴电子产品和软机器人的有前途的候选者。
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引用次数: 0
Improved Smoke Suppression and Toxicity Reduction of Poly(vinyl chloride) Materials Enabled by Rare Earth-based Y2Sn2O7 稀土基Y2Sn2O7增强聚氯乙烯材料抑烟降毒性能
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3449-9
Bi-Bo Wang, Xiao-Li Yu, Fu-Hao Yu, Zhi-Min Song, Hong-Zhang Cao, De-Quan Han, Lei Song, Yuan Hu

Poly(vinyl chloride) (PVC) materials are produced with high smoke and toxic gases during combustion, when commercial flame-retardant additives are incorporated. Here, rare-earth yttrium stannate (Y2Sn2O7), which is superior to commercial flame retardants, was designed to enhance the smoke suppression and toxicity reduction performance of PVC materials without damaging their mechanical properties. After the addition of 15 wt% Y2Sn2O7 (PVC/Y2Sn2O7), the PVC composites achieved a V-0 rating, whereas the pure PVC material achieved a V-2 rating. The peak heat release rate of PVC/Y2Sn2O7 composite was reduced from 282.7 kW/m2 (pure PVC) to 243.6 kW/m2. In addition, the maximum smoke density (Ds-max) of PVC/Y2Sn2O7 was 263 m2/m2, a decrease of 48.5% compared to pure PVC materials (511 m2/m2), indicating its outstanding ability for smoke suppression. Compared to Sb2O3, Y2Sn2O7 can effectively reduce the release of the toxic gas CO (decreasing by 37.5%). Furthermore, the tensile strength of PVC can reach as high as 16.1 MPa. Compared with five widely used commercial flame retardants, Y2Sn2O7 demonstrates superior performance, positioning it as a promising alternative to prospective candidates. Therefore, this study developed a rare-earth flame retardant and offers a promising design to improve the fire safety of PVC composites.

当加入商业阻燃添加剂时,聚氯乙烯(PVC)材料在燃烧过程中产生高烟雾和有毒气体。本文设计了一种优于商用阻燃剂的稀土锡酸钇(Y2Sn2O7),在不破坏PVC材料机械性能的前提下,提高了PVC材料的抑烟和减毒性能。添加15wt % Y2Sn2O7 (PVC/Y2Sn2O7)后,PVC复合材料达到V-0等级,而纯PVC材料达到V-2等级。聚氯乙烯/Y2Sn2O7复合材料的峰值放热率从282.7 kW/m2(纯聚氯乙烯)降至243.6 kW/m2。此外,PVC/Y2Sn2O7的最大烟密度(Ds-max)为263 m2/m2,比纯PVC材料(511 m2/m2)降低了48.5%,表明其具有出色的抑烟能力。与Sb2O3相比,Y2Sn2O7能有效减少有毒气体CO的释放(减少37.5%)。PVC的抗拉强度最高可达16.1 MPa。与五种广泛使用的商用阻燃剂相比,Y2Sn2O7表现出优越的性能,使其成为潜在候选阻燃剂的有前途的替代品。因此,本研究开发了一种稀土阻燃剂,为提高PVC复合材料的防火安全性提供了一种有前途的设计。
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引用次数: 0
Synthesis of Chemically Recyclable Poly(glycolic acid)-based Triblock Copolymers with Adjustable Performance 化学可回收性能可调聚乙醇酸基三嵌段共聚物的合成
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3454-z
Qi-Ying Zhong, Xue-Ping Ou-Yang, Fang Li, Si-Chong Chen, Gang Wu, Yu-Zhong Wang

Polymers that exhibit both biodegradability and chemical recyclability offer a promising solution to environmental pollution and resource scarcity. Poly(glycolic acid) (PGA) is a promising chemically recyclable polymer, characterized by its seawater degradability and high mechanical strength. In this study, aliphatic polycarbonates were synthesized through melt polycondensation and subsequently copolymerized with glycolide (GL) to produce chemically recyclable PGA based triblock copolymers with well-defined structures. The properties of these copolymers, including their thermal properties, crystallization behavior, and mechanical performance, can be effectively adjusted by modifying the structure and content of the middle block. Furthermore, an in-depth investigation reveals that the pyrolysis process involves ester exchange, radical, and back-biting reactions. In addition, the high-efficiency “Monomer↔Copolymer” chemical recycling loop has been established, achieving a remarkable yield exceeding 88% along with a purity greater than 99%.

具有生物可降解性和化学可回收性的聚合物为解决环境污染和资源短缺提供了一种很有前途的解决方案。聚乙醇酸(PGA)具有海水可降解性和高机械强度的特点,是一种很有前途的化学可回收聚合物。在本研究中,通过熔融缩聚合成脂肪族聚碳酸酯,随后与乙醇酸(GL)共聚,生产出具有明确结构的化学可回收的PGA基三嵌段共聚物。通过改变中间嵌段的结构和含量,可以有效地调节这些共聚物的性能,包括其热性能、结晶行为和力学性能。进一步研究发现,热解过程中存在酯交换反应、自由基交换反应和背咬反应。此外,还建立了高效的“单体↔共聚物”化学循环,取得了超过88%的显著产率和大于99%的纯度。
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引用次数: 0
Diaminocarbene Palladium(II) Catalyzed Suzuki Polycondensation as a Simple and Efficient Way for Synthesis of π-Conjugated Polymers 二氨基甲酸钯催化Suzuki缩聚合成π共轭聚合物的简单高效方法
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3448-x
Anton A. Yakimanskiy, Elena V. Zhukova, Anna V. Kashina, Elena L. Krasnopeeva, Ilya E. Kolesnikov, Artem V. Dmitriev, Sergey I. Pozin, Natalia V. Nekrasova, Alexei E. Alexandrov, Dmitry A. Lypenko, Tatiana G. Chulkova, Alexander V. Yakimansky

An efficient, simple, and convenient method for Suzuki polycondensation using a diaminocarbene palladium(II) catalyst under aerobic conditions was developed. Reactions between aromatic diboronic acid bis(pinacol) ester and different aromatic dibromides, both with electron-donating and electron-withdrawing fragments in the structure, were carried out. Various reaction conditions, such as the effect of catalyst concentration and solvent, were investigated. The molecular weight characteristics, photo- and electroluminescence properties of the synthesized polymers were studied.

提出了一种高效、简便的好氧条件下二氨基苯钯(II)催化剂铃木缩聚反应方法。研究了芳香族二硼酸双酚酯与不同结构中具有供电子和吸电子片段的芳香族二溴化物的反应。考察了催化剂浓度和溶剂对反应的影响。研究了合成的聚合物的分子量特性、光致发光和电致发光性能。
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引用次数: 0
Synthesis of Polydimethylsiloxane Ureas and Preparation of Magnetic Filaments for 3D Printing 聚二甲基硅氧烷脲的合成及3D打印用磁丝的制备
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3457-9
Ekaterina A. Olenich, Vadim V. Gorodov, Nina V. Demchenko, Ulyana S. Andropova, Kirill K. Bakanov, Artur E. Krupnin, Irina O. Kuchkina, Sergei A. Kostrov, Sergey A. Milenin, Sergey N. Chvalun, Jun Zou, Elena Yu. Kramarenko

The aim of this study is to develop magnetopolymer composites suitable for fabricating soft magnetoactive robots via extrusion-based 3D printing. Polysiloxane copolymers with urea fragments were synthesized and characterized, and their thermophysical and rheological properties were investigated. This study provides an assessment of the potential for their further use in additive manufacturing. The obtained materials were utilized as matrices for creating magnetically active polymer composites by incorporating microparticles of carbonyl iron. Samples of complex geometries were printed using both neat and filled filaments, demonstrating the feasibility of employing these materials in extrusion-based 3D printing.

本研究的目的是通过基于挤压的3D打印技术开发适合制造软磁活性机器人的磁性聚合物复合材料。合成了含尿素片段的聚硅氧烷共聚物并对其进行了表征,研究了其热物理和流变性能。本研究对其在增材制造中的进一步应用潜力进行了评估。所获得的材料被用作基体,通过加入羰基铁微粒来制造具有磁性活性的聚合物复合材料。使用整齐和填充的长丝打印复杂几何形状的样品,证明了在基于挤压的3D打印中使用这些材料的可行性。
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引用次数: 0
A Terbium Coordination Cross-linked Tough Metallo-elastomer Showing Fluorochromism in Response to Multistimuli 一种铽配位交联韧性金属弹性体在多种刺激下显示荧光性
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3458-8
Ming-Hui Wei, Ying-Ying Xu, Qiu-Li Tan, Bo Liu, Yi-Jing Nie, Geng-Sheng Weng

Herein, we reported a Tb-carboxyl-imidazole coordination-crosslinked carboxylated nitrile butadiene rubber (XNBR) elastomer design that exhibits high mechanical robustness, fluorochromism, and white-light emission. Imidazole (Im), a toughening, sensitizing, and self-emissive ligand, highly intensified the fluorescence emission, remarkably toughened the elastomer, and imparted multistimuli responsiveness to the elastomer. The Tb3+ ions acted as cross-linking centers and provided high-temperature sensitivity of fluorescence emission (more sensitive than Eu3+ ions). The as-prepared XNBR/Tb/Im elastomer, with excellent puncture resistance, exhibited an ultimate extensibility of about 3100% and the highest tensile strength of 22 MPa. Experimental and theoretical investigations have demonstrated that Tb3+ ions are more likely to interact with Im ligands with increasing amounts of Im. The number of coordination cross-links with higher cross-linking functionalities showed an increasing trend during stretching. The elastomer exhibited an excitation wavelength and temperature-dependent green emission. By introducing redemissive Eu3+ into the elastomer, a white-light-emitting XNBR/Tb/Eu/Im elastomer with chemo-fluorochromism was fabricated. The XNBR/Tb/Eu/Im elastomer exhibited stable white-light emission during both heating and stretching. Changing the temperature only resulted in a variation in the intensity of the white light. We demonstrated the potential applications of these elastomers in patterning and information anticounterfeiting/encryption. This coordination crosslinked tough elastomer with fluorochromism and white-light emission paves a new way to fabricate soft devices and sensors, where optical information displays and optical signal responses are required.

在此,我们报道了一种tb -羧基-咪唑配位-交联羧基丁腈橡胶(XNBR)弹性体设计,该弹性体具有高机械稳健性,荧光性和白光发射性。咪唑(Im)是一种增韧、增敏和自发光的配体,它能高度增强荧光发射,显著增韧弹性体,并赋予弹性体多刺激响应性。Tb3+离子作为交联中心,具有荧光发射的高温敏感性(比Eu3+离子更敏感)。制备的XNBR/Tb/Im弹性体具有优异的抗穿刺性能,其极限伸长率约为3100%,最高抗拉强度为22 MPa。实验和理论研究表明,随着Im的增加,Tb3+离子更有可能与Im配体相互作用。在拉伸过程中,具有高交联官能团的配位交联数量呈增加趋势。弹性体表现出与激发波长和温度相关的绿色发射。通过在弹性体中引入可再生的Eu3+,制备了具有化学荧光性的白光XNBR/Tb/Eu/Im弹性体。XNBR/Tb/Eu/Im弹性体在加热和拉伸过程中均表现出稳定的白光发射。改变温度只会导致白光强度的变化。我们展示了这些弹性体在图案和信息防伪/加密方面的潜在应用。这种具有荧光和白光发射的配位交联强韧弹性体为制造需要光信息显示和光信号响应的软器件和传感器开辟了一条新途径。
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引用次数: 0
Synergistic Intramolecular Doping Engineering and Presodiation towards Ultra-stable Hard Carbon Anodes for Sodium-ion Batteries 钠离子电池用超稳定硬碳阳极的协同分子内掺杂工程与预沉淀
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3461-0
Jian-Cong Xu, Shang-Ming Xiao, Hui-Cui Li, Zeng-Qi Huang, Long-Bin Li, Yi-Wang Chen

The low-voltage plateau capacity, which is highly related to the internal closed pores in hard carbon (HC), is the main contributor to the total capacity in sodium-ion batteries. However, the formation mechanism of closed pores and modification strategies at the molecular level in HC polymer precursors remain poorly understood. Furthermore, the practical applications of HCs are significantly impeded by their low initial coulombic efficiency (ICE). In this study, the intramolecular heteroatom doping (IHP) effect was proposed to facilitate the formation of closed pores in polymer-derived HC for the first time by grafting sulfonyl, ether, and carbonyl groups between benzene rings. As a result, the optimized HC sample showed an increased closed pore volume and low Na+ adsorption energy, which delivered a reversible capacity of 307.9 mAh·g−1 and superior rate capability. Through further optimized presodiation, the formed presodiated HC featuring a thin, smooth, and dense solid electrolyte interface film exhibited a remarkably enhanced ICE of 94.4% and enhanced cycling stability (93.6% over 3000 cycles). This study provides an in-depth understanding of the formation mechanisms of closed pores via IHP engineering and develops a new synergistic strategy involving presodiation to prepare highly stable HC anodes.

低压平台容量是钠离子电池总容量的主要组成部分,与硬碳(HC)内部闭合孔密切相关。然而,HC聚合物前驱体中闭孔的形成机制和分子水平上的修饰策略仍然知之甚少。此外,hc的初始库仑效率(ICE)较低,严重阻碍了其实际应用。本研究首次提出了分子内杂原子掺杂(IHP)效应,通过在苯环之间接枝磺酰基、醚基和羰基,促进聚合物衍生的HC形成封闭孔。结果表明,优化后的HC样品具有较大的闭孔体积和较低的Na+吸附能,具有307.9 mAh·g−1的可逆容量和优越的倍率性能。通过进一步优化预沉淀,形成的预沉淀HC具有薄、光滑、致密的固体电解质界面膜,其ICE显著提高了94.4%,循环稳定性提高了93.6%(超过3000次循环)。本研究通过IHP工程对封闭孔隙的形成机制提供了深入的了解,并开发了一种涉及预沉淀的新的协同策略来制备高稳定的HC阳极。
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引用次数: 0
Directly High-value Reusability of Selective Degradable Epoxy Resins for Wind Turbine Blades 选择性可降解环氧树脂用于风力涡轮机叶片的直接高价值可重复使用性
IF 4 2区 化学 Q2 POLYMER SCIENCE Pub Date : 2025-11-19 DOI: 10.1007/s10118-025-3459-7
Yu Wang, Dan Li, Yu Wu, Tao-Rui Zhu, Su-Fang Chen, Jun-Heng Zhang, Xiong-Jie Li, Dao-Hong Zhang

The poor degradability and limited recyclability of epoxy resins are key challenges hindering the efficient recycling of ex-service wind turbine blades (EWTBs). Herein, we proposed a selective degradation strategy for direct recycling and high-value recovery of epoxy resins by introducing degradable Schiff base groups into the molecular structure and utilizing the resulting oligomers as curing agents. To realize this strategy, a series of Schiff base compounds were synthesized using bio-based vanillin and diamines and subsequently functionalized with epichlorohydrin to yield bio-based epoxy resins. The cured epoxy resins demonstrated remarkable improvements in the mechanical properties of diglycidyl ether of bisphenol-A (DGEBA), with an increases of 44.49% in the tensile strength of 38.55%, bending strength, and impact strength of 71.20 %. The introduction of dynamic Schiff base bonds enabled the selective degradation of the vanillin-2,2-bis[4-(4-aminophenoxy)phenyl] propane-based epoxy resin (VBEP)/DGEBA copolymer, producing 84.20% oligomers that can be directly recycled and reused. Replacing 30 wt% of the curing agent with the oligomer increased the tensile strength of the cured sample to 75.40 MPa, surpassing that of the cured DGEBA. Under simulated acid rain and seawater exposure, the copolymer exhibited a service life of 27 years at 40 °C, significantly exceeding the currently reported service life of 20 years. This study presents a sustainable strategy for the direct recycling and high-value reuse of epoxy resin, offering a promising solution for EWTBs.

环氧树脂降解性差、可回收性有限是制约退役风电叶片有效回收的关键问题。在此,我们提出了一种选择性降解策略,通过在分子结构中引入可降解的希夫碱基团,并利用所得的低聚物作为固化剂,实现环氧树脂的直接回收和高价值回收。为了实现这一策略,以生物基香兰素和二胺为原料合成了一系列希夫碱化合物,然后用环氧氯丙烷进行功能化,得到了生物基环氧树脂。双酚a二缩水甘油酯(DGEBA)固化后的环氧树脂的力学性能得到了显著改善,拉伸强度提高了44.49%,拉伸强度提高了38.55%,弯曲强度提高了44.49%,冲击强度提高了71.20%。动态席夫碱键的引入使得香草素-2,2-双[4-(4-氨基苯氧基)苯基]丙烷基环氧树脂(VBEP)/DGEBA共聚物的选择性降解成为可能,产生84.20%可直接回收再利用的低聚物。用该低聚物代替30%的固化剂,使固化样品的拉伸强度提高到75.40 MPa,超过了固化的DGEBA。在模拟酸雨和海水环境下,该共聚物在40°C下的使用寿命为27年,大大超过了目前报道的20年的使用寿命。本研究提出了环氧树脂直接回收和高价值再利用的可持续策略,为ewtb提供了一个有前途的解决方案。
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Chinese Journal of Polymer Science
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