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Wear of MoS2 layer in a ball-on-disk test: experiments and finite element modeling 盘上球测试中的 MoS2 层磨损:实验和有限元建模
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2024-01-16 DOI: 10.1007/s00161-023-01276-y
Marcin Białas, Jan Maciejewski, Stanisław Kucharski

In the paper, experimental and numerical results of the wear of a molybdenum disulfide coated on a titanium alloy disk are reported. The coating is in contact with a sapphire ball. The experiments are conducted for ambient temperatures varying from 20 to 350 (^circ )C. The results indicate that the wear profile becomes increasingly pronounced at the growth of the temperature up to 350 (^circ )C. A numerical model is proposed to describe the results of the experiment. The central assumption is the thermal steady state forming in the interface area. The resulting stress field serves as input for the simulation of wear. A good agreement can be observed between the experimental findings and the FE calculations.

本文报告了钛合金盘上二硫化钼涂层磨损的实验和数值结果。涂层与蓝宝石球接触。实验的环境温度为 20 到 350 摄氏度。结果表明,在温度升高到 350 C 时,磨损轮廓变得越来越明显。我们提出了一个数值模型来描述实验结果。核心假设是在界面区域形成热稳定状态。由此产生的应力场可作为模拟磨损的输入。实验结果与 FE 计算结果之间有很好的一致性。
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引用次数: 0
Numerical modeling and simulation of material extrusion-based 3-D printing processes with a material point method framework 利用材料点法框架对基于材料挤压的三维打印过程进行数值建模和模拟
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-12-29 DOI: 10.1007/s00161-023-01273-1
M. Erden Yildizdag

In this study, a numerical framework based on the material point method is presented for the simulation of material extrusion (MEX)-based 3-D printing processes. The melt flow during material extrusion is assumed to be viscous flow including phase changes. To apply the free surface boundary conditions, the framework utilizes the level set method to track the free surface and the ghost fluid method for the application of the boundary conditions. For validation, three representative problems are first investigated to show the versatility of the model. Then, the numerical framework is adapted for the simulation of material extrusion (MEX) based 3-D printing processes. An in-depth parametric study is presented to show how printing parameters affect the overall extruded printing material.

本研究提出了一种基于材料点法的数值框架,用于模拟基于材料挤压(MEX)的三维打印过程。材料挤出过程中的熔体流动被假定为包括相变在内的粘性流动。为了应用自由表面边界条件,该框架利用水平集法跟踪自由表面,并利用幽灵流体法应用边界条件。为了进行验证,首先研究了三个具有代表性的问题,以显示模型的多功能性。然后,将该数值框架用于模拟基于材料挤压(MEX)的 3-D 打印过程。深入的参数研究显示了打印参数如何影响整个挤压打印材料。
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引用次数: 0
A liquid inclusion having an n-fold axis of symmetry in an infinite isotropic elastic matrix 无限各向同性弹性基体中具有 n 折对称轴的液态包合物
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-12-24 DOI: 10.1007/s00161-023-01274-0
Xu Wang, Peter Schiavone

We first study the plane strain problem associated with an incompressible liquid inclusion having an n-fold axis of symmetry which is embedded in an infinite isotropic elastic matrix subjected to uniform remote hydrostatic stresses. A closed-form solution is derived using Muskhelishvili’s complex variable formulation, a four-term conformal mapping function and the application of analytic continuation. The pair of analytic functions characterizing the elastic field in the matrix is completely determined in elementary closed-form. Explicit expressions are obtained and graphically illustrated for the internal uniform hydrostatic stresses within the liquid inclusion and the hoop stress along the liquid–solid interface on the matrix side. The closed-form solution for a linearly compressible liquid inclusion having an n-fold axis of symmetry is also obtained.

我们首先研究了与具有 n 折对称轴的不可压缩液体包含体相关的平面应变问题,该液体包含体嵌入到无限各向同性弹性矩阵中,受到均匀的远程静水压力。利用 Muskhelishvili 的复变公式、四项保角映射函数和解析延续的应用,得出了闭式解。矩阵中表征弹性场的一对解析函数完全以基本闭合形式确定。对于液体包裹体内部的均匀静水应力和矩阵一侧沿液固界面的箍应力,我们获得了明确的表达式,并用图形进行了说明。此外,还得到了具有 n 折对称轴的线性可压缩液体包容体的闭式解。
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引用次数: 0
A three-dimensional continuum model for the mechanics of an elastic medium reinforced with fibrous materials in finite elastostatics 有限弹性静力学中纤维材料增强弹性介质力学的三维连续体模型
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-23 DOI: 10.1007/s00161-023-01266-0
Chun I. L. Kim, Suprabha Islam, Seunghwa Yang

A three-dimensional model for the mechanics of elastic/hyperelastic materials reinforced with bidirectional fibers is presented in finite elastostatics. This includes the constitutive formulation of matrix–fiber composite system and the derivation of the corresponding Euler equilibrium equation. The responses of the matrix material and reinforcing fibers are characterized, respectively, via the Neo-Hookean model and quadratic strain energy potential of the Green–Lagrange type. These are further refined by the Mooney–Rivlin strain energy model and the high-order polynomial energy potential of fibers to incorporate the nonlinear behaviors of the matrix material and fibers. Within the framework of differential geometry and strain-gradient elasticity, the general kinematics of bidirectional fibers, including the three-dimensional bending of a fiber and twist between the two adjoining fibers, are formulated, and subsequently integrated into the model of continuum deformation. The admissible boundary conditions are also derived by virtue of variational principles and virtual work statement. In particular, a dimension reduction process is applied to the resulting three-dimensional model through which a compatible two-dimensional model describing both the in-plane and out-of-plane deformations of thin elastic films reinforced with fiber mesh is obtained. To this end, model implementation and comparison with the experimental results are performed, indicating that the proposed model successfully predicts key design considerations of fiber mesh reinforced composite films including stress–strain responses, deformation profiles, shear strain distributions and local structure (a unit fiber mesh) deformations. The proposed model is unique in that it is formulated within the framework of differential geometry of surface to accommodate the three-dimensional kinematics of the composite, yet the resulting equations are reframed in the orthonormal basis for enhanced practical unitality and mathematical tractability. Hence, the resulting model may also serve as an alternative Cosserat theory of plates and shells arising in two-dimensional nonlinear elasticity.

在有限弹性静力学中建立了双向纤维增强弹性/超弹性材料的三维力学模型。这包括基体-纤维复合材料体系的本构公式和相应的欧拉平衡方程的推导。通过Neo-Hookean模型和Green-Lagrange型二次应变能势分别表征了基体材料和增强纤维的响应。通过Mooney-Rivlin应变能模型和纤维的高阶多项式能量势进一步细化,以纳入基体材料和纤维的非线性行为。在微分几何和应变梯度弹性的框架下,建立了双向纤维的一般运动学,包括纤维的三维弯曲和相邻两根纤维之间的扭转,并将其整合到连续变形模型中。利用变分原理和虚功表述,导出了可容许的边界条件。特别地,对所得到的三维模型进行了降维处理,通过该降维处理获得了描述用纤维网格增强的弹性薄膜的面内和面外变形的兼容二维模型。为此,进行了模型实现并与实验结果进行了比较,结果表明,所提出的模型成功地预测了纤维网格增强复合膜的应力-应变响应、变形曲线、剪切应变分布和局部结构(单位纤维网格)变形等关键设计考虑因素。所提出的模型的独特之处在于,它是在曲面微分几何的框架内制定的,以适应复合材料的三维运动学,但所得到的方程是在标准正交的基础上重构的,以增强实际的统一性和数学上的可跟踪性。因此,所得到的模型也可以作为二维非线性弹性中板壳的另一种Cosserat理论。
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引用次数: 0
Characterization of crystallization kinetics in Polyamide 6 with a focus on modeling the thermoforming process: experiments, modeling, simulations 聚酰胺6结晶动力学的表征,重点是热成型过程的建模:实验,建模,模拟
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-22 DOI: 10.1007/s00161-023-01268-y
Sameer Kulkarni, Marie-Christine Reuvers, Tim Brepols, Stefanie Reese, Michael Johlitz, Alexander Lion

Thermoforming of continuous fiber-reinforced plastics made of semi-crystalline thermoplastics has gained significant interest due to its potential for producing lightweight and high-strength components for various applications. Before thermoforming, a laminate is heated to a temperature beyond the melting point of the thermoplastic. During the subsequent forming process, the laminate is continuously cooled, which triggers non-isothermal crystallization in the semi-crystalline matrix material. In this context, the study of crystallization kinetics is crucial in identifying phase transition, analyzing exothermic latent heat during crystallization and determining inhomogeneous crystallinity distribution caused by uneven cooling in the laminate’s thickness direction. This contribution primarily deals with experimental investigations, modeling and finite element simulations for characterizing the crystallization kinetics in the matrix material, Polyamide 6 and investigating the aforementioned factors. To model the crystallization kinetics, an extended form of the Avrami model, known as the modified Nakamura–Ziabicki model, is adopted. The parameters for the modified Nakamura–Ziabicki model, which depend on the local cooling rates, are identified based on fitting the model to flash DSC (differential scanning calorimetry with high cooling rates) and standard DSC non-isothermal cooling experiments. Finally, the model is implemented into the commercial FE software COMSOL Multiphysics® and the crystallinity evolution in the laminate is simulated for the process-relevant die and laminate temperatures and laminate thicknesses.

由半结晶热塑性塑料制成的连续纤维增强塑料的热成型由于其为各种应用生产轻质高强度部件的潜力而获得了极大的兴趣。在热成型之前,层压板被加热到热塑性塑料熔点以上的温度。在随后的成形过程中,层压板持续冷却,引发半晶基体材料的非等温结晶。在这种情况下,结晶动力学的研究对于识别相变、分析结晶过程中的放热潜热以及确定层压板厚度方向上不均匀冷却引起的不均匀结晶度分布至关重要。这一贡献主要涉及实验研究、建模和有限元模拟,以表征基体材料聚酰胺6的结晶动力学,并研究上述因素。为了模拟结晶动力学,采用了Avrami模型的一种扩展形式,即改进的Nakamura-Ziabicki模型。将改进的Nakamura-Ziabicki模型拟合到快闪式DSC (high cooling rate差示扫描量热法)和标准DSC非等温冷却实验中,确定了依赖于局部冷却速率的参数。最后,将该模型应用到商用有限元软件COMSOL Multiphysics®中,并根据与工艺相关的模具、层压板温度和层压板厚度,模拟层压板中的结晶度演变。
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引用次数: 0
Welding of P355NH steel for the construction of a medium-pressure gas pipeline 中压燃气管道施工用P355NH钢的焊接
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-21 DOI: 10.1007/s00161-023-01265-1
Bożena Szczucka-Lasota, Tomasz Węgrzyn, Tadeusz Szymczak, Bogusław Łazarz, Abílio Pereria Silva, Adam Jurek
<div><p>There is an increasing demand for welding of steel pipes meant for pressure purposes. P355NH (1.0473) steel became an important construction material used for structuring and restructuring of a medium-pressure gas pipeline due to its properties, such as significant tensile strength at the level of 600 MPa and increased yield point. These properties ensure appropriate service life of the principal pipeline structures. When welding P355NH steel, processes that enable high-quality welds without significant changes in the chemical composition of the base material, are applied. It is recommended to use the TIG welding process to produce joints, although P355NH steel joints are considered as difficult to weld. During welding, various welding defects might appear, which mainly include sticking and lack of fusion. Creation of joints with the desired properties, including those used in the construction of medium pressure gas pipelines, with the required class B quality, requires selection of appropriate parameters and compliance with the welding process practice. This is very important for the service life of the structure. Therefore, the article aims to select the most appropriate parameters and thermodynamic conditions for welding P355NH steel in order to obtain the best mechanical properties. The most important of the tested welding parameters of P355NH steel is welding speed, welding current, preheating temperature, interpass temperature and, above all, the role of various shielding gases. (Three different shielding gases containing argon and helium additives were tested.) The obtained joints were tested by: non-destructive tests, such as VT—visual examination; MT—magnetic particle testing, PT—penetration tests, UT—ultrasonic testing and by the destructive methods, such as tensile strength, impact toughness, bending test, light microscopy and scanning electron microscopy. The cause-and-effect relationships between the obtained joint structure and its mechanical properties were determined. The considerations were supported by the nucleation model and the mechanisms of formation of the acicular ferrite phase in the joint material. The chosen parameters of TIG process allow to obtain joint with adequate strength for the production of the gases pipeline, without welding defects. The results have a practical implication, the developed production technology for the obtaining the joints. The presented solution gives the possibility of producing correct welded joints, which can be used in the responsible steel construction. The originality of manuscript is the presentation the newly, uncomplicated solution of obtaining joint with good mechanical properties included the thin-walled tubular structure with a thickness of 3.6 mm. A novelty in the article is a clear indication of the importance of detailed thermodynamic welding conditions and obtained weld structure on the mechanical properties of the P355NH steel joint, which lead to the formation of vari
对用于加压的钢管焊接的需求日益增加。P355NH(1.0473)钢具有抗拉强度高达600 MPa、屈服点提高等特点,成为中压输气管道结构改造的重要建筑材料。这些特性确保了主要管道结构的适当使用寿命。在焊接P355NH钢时,采用的工艺可以在不显著改变基材化学成分的情况下实现高质量的焊接。建议使用TIG焊接工艺生产接头,尽管P355NH钢接头被认为是难以焊接的。焊接过程中会出现各种焊接缺陷,主要有粘焊和不熔合。创建具有所需性能的接头,包括用于建设中压气体管道的接头,要求具有所需的B级质量,需要选择适当的参数并符合焊接工艺规范。这对结构的使用寿命是非常重要的。因此,本文旨在为P355NH钢选择最合适的焊接参数和热力学条件,以获得最佳的力学性能。在P355NH钢的焊接试验参数中,最重要的是焊接速度、焊接电流、预热温度、道间温度以及各种保护气体的作用。(测试了三种含有氩气和氦气添加剂的不同保护气体。)对得到的关节进行了以下检测:vt -目测等无损检测;mt -磁粉检测、pt -渗透试验、ut -超声波检测以及通过破坏性的方法,如拉伸强度、冲击韧性、弯曲试验、光镜和扫描电镜等。确定了所得到的接头结构与其力学性能之间的因果关系。结合材料的成核模型和针状铁素体相的形成机制支持了上述考虑。所选择的TIG工艺参数允许获得具有足够强度的接头,用于气体管道的生产,没有焊接缺陷。研究结果对开发节理的生产工艺具有实际意义。提出的解决方案为生产正确的焊接接头提供了可能,可用于负责任的钢结构。本文的独创性在于提出了一种新的、简单的、具有良好力学性能的连接方法,包括厚度为3.6 mm的薄壁管状结构。本文的新颖之处在于明确指出了详细的热力学焊接条件和获得的焊缝结构对P355NH钢接头力学性能的重要性,从而导致各种非金属钛夹杂物的形成,对接头的力学性能,特别是强度和冲击强度有决定性的影响。
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引用次数: 0
An accurate numerical method of solving singular boundary value problems for the stationary flow of granular materials and its application 求解颗粒物料稳态流动奇异边值问题的精确数值方法及其应用
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-19 DOI: 10.1007/s00161-023-01269-x
Sergei Alexandrov, Chih-Yu Kuo, Yeau-Ren Jeng

The rigid/plastic solutions are singular near certain surfaces. A special numerical method is required to solve such boundary value problems. The present paper develops such a method for two models of pressure-dependent plasticity. Both are based on the Mohr–Coulomb yield criterion. Stationary planar flows are considered. The numerical method is characteristics-based. Its distinguishing feature is employing the extended R–S method. The output of numerical solutions, in addition to stress and velocity fields, is the strain rate intensity factor, which controls the magnitude of the shear strain rate near the singular surface. The method applies to finding a solution for the flow of granular material through a wedge-shaped die. The accuracy of the solution is verified by comparison with an analytical solution for the flow through an infinite channel and an available numerical solution for pressure-independent material. An applied aspect of this study is that the strain rate intensity factor can be used in non-traditional constitutive equations for predicting the evolution of material properties near surfaces with high friction.

刚性/塑性解在某些表面附近是奇异的。求解这类边值问题需要一种特殊的数值方法。本文针对两种压力相关塑性模型建立了这种方法。两者都基于莫尔-库仑屈服准则。考虑静止平面流动。数值方法是基于特征的。它的显著特点是采用了扩展的R-S方法。数值解的输出,除了应力场和速度场之外,是应变率强度因子,它控制着奇异面附近剪切应变率的大小。该方法适用于寻找通过楔形模具的粒状材料流动的解决方案。通过与无限通道流动的解析解和压力无关材料的数值解的比较,验证了该解的准确性。本研究的一个应用方面是应变率强度因子可用于非传统本构方程,以预测高摩擦表面附近材料性能的演变。
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引用次数: 0
Unified and accurate simulation for large elastic strain responses of rubberlike soft materials under multiple modes of loading 多模式加载下类橡胶软质材料大弹性应变响应的统一精确模拟
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-17 DOI: 10.1007/s00161-023-01267-z
Jia Kang, Long-Xu Tan, Quan-Pu Liu, Si-Yu Wang, Otto T. Bruhns, Heng Xiao

A new and explicit form of the multi-axial elastic potential for elastic soft materials is constructed by means of two invariants of the Hencky strain. The new elasticity model with this form can bypass coupling complexities and uncertainties usually involved in parameter identification. Namely, exact closed-form solutions of decoupled nature are obtainable for stress responses under multiple benchmark modes. Unlike usual solutions with numerous coupled parameters, such new solutions are independent of one another and, as such, data sets for multiple benchmark modes can be separately matched with mutually independent single-variable functions. A comparative study is presented between a few well-known models and the new model. Results show that predictions from the former agree well with uniaxial and biaxial data, as known in the literature, but would be at variance with data for the constrained stress response in the plane-strain extension. In contrast, predictions from the new model agree accurately with all data sets. Furthermore, exact solutions for the Poynting effect of freely twisted elastic thin-walled tube are obtained from the new model.

利用henky应变的两个不变量,构造了弹性软材料多轴弹性势的一种新的显式形式。这种形式的新弹性模型可以绕过参数辨识中通常涉及的耦合复杂性和不确定性。即对于多基准模态下的应力响应,可以得到解耦性质的精确闭解。与通常具有众多耦合参数的解不同,这种新解彼此独立,因此,多个基准模式的数据集可以分别与相互独立的单变量函数匹配。并将几种知名模型与新模型进行了比较研究。结果表明,前者的预测与文献中已知的单轴和双轴数据一致,但与平面应变扩展中约束应力响应的数据存在差异。相比之下,新模型的预测与所有数据集都准确吻合。此外,利用新模型还得到了自由扭转弹性薄壁管坡印亭效应的精确解。
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引用次数: 0
Equivalent analytical formulation-based multibody elastic system analysis using one-dimensional finite elements 基于等效解析公式的一维有限元多体弹性系统分析
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-17 DOI: 10.1007/s00161-023-01270-4
Sorin Vlase, Marin Marin, Andreas Öchsner, Omar El Moutea

For the particular case of an elastic multibody system (MBS) that can be modeled using one-dimensional finite elements, the main methods offered by analytical mechanics in its classical form for analysis are presented in a unitary description. The aim of the work is to present in a unitary form the main methods offered by classical mechanics for the analysis of solid systems. There is also a review of the literature that uses and highlights these methods, which need to be reconsidered considering the progress of the industry and the complexity of the studied systems. Thus, the kinematics of a finite element is described for the calculation of the main quantities used in the modeling of multibody systems and in analytical mechanics. The main methods used in the research of MBS systems are presented and analyzed. Thus, Lagrange’s equations, Gibbs–Appell equations, Maggi’s formalism, Kane’s equations and Hamilton’s equations are studied in turn. This presentation is determined by the advantages that alternatives to Lagrange’s equations can offer, which currently represent the method most used by researchers.

对于可以用一维有限元建模的弹性多体系统(MBS)的特殊情况,给出了解析力学经典形式的主要分析方法。这项工作的目的是以一种统一的形式呈现经典力学为分析固体系统所提供的主要方法。本文还回顾了使用和强调这些方法的文献,考虑到行业的进步和所研究系统的复杂性,这些方法需要重新考虑。因此,为了计算多体系统建模和分析力学中使用的主要量,描述了有限元的运动学。对MBS系统研究中使用的主要方法进行了介绍和分析。因此,依次研究拉格朗日方程、吉布斯-阿佩尔方程、马吉的形式主义、凯恩方程和汉密尔顿方程。本演示是由拉格朗日方程的替代方案所能提供的优势决定的,这是目前研究人员最常用的方法。
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引用次数: 0
Analysis of the contact critical pressure of collapsible tubes for biomedical applications 生物医学用可折叠管接触临界压力分析
IF 1.9 4区 工程技术 Q3 MECHANICS Pub Date : 2023-11-10 DOI: 10.1007/s00161-023-01271-3
Marco Laudato, Mihai Mihaescu

The onset of self-excited oscillations in airways and blood vessels is a common phenomenon in the human body, connected to both normal and pathological conditions. A recent experimental investigation has shown that the onset of self-excited oscillations happens for values of the intramural pressure close to the contact critical pressure. The goal of this work is to analyse the dependence of the contact critical pressure on the vessel’s geometric parameters. The methodology is based on the implementation of an experimentally validated computational model of a collapsible tube. The results confirm the correlation between the contact critical pressure and the onset of self-excited oscillations in collapsible tubes. Moreover, a set of general equations to compute the contact critical pressure and the corresponding areas of collapsible tubes with arbitrary geometries has been derived.

气道和血管自激振荡的发作是人体的一种常见现象,与正常和病理情况有关。最近的一项实验研究表明,当内部压力接近接触临界压力时,会发生自激振荡。这项工作的目的是分析接触临界压力对容器几何参数的依赖关系。该方法是基于一个实验验证的可折叠管计算模型的实现。结果证实了接触临界压力与可折叠管中自激振荡的发生之间的相关性。此外,还导出了一套计算任意几何形状可折叠管接触临界压力及相应面积的通用方程。
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引用次数: 0
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Continuum Mechanics and Thermodynamics
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