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Experimental Investigation of Drilling Small Hole on Duplex Stainless Steel (SS 2205) Using EDM 电火花加工双相不锈钢(ss2205)小孔的试验研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/MME-2019-0014
Abstract This work investigates drilling of small holes of 3 mm in diameter on duplex stainless steel. Its machinability index is very low (0.66) when compared to other steels; hence, electrical discharge machining is used. The input parameters are current, spark gap, and dielectric pressure. Each input parameter is considered for three levels. Therefore, the total number of experiments is 3 × 3 × 3 = 27. To reduce the number of runs, Taguchi L9 orthogonal array is used, which have the advantage of maximum and minimum trial runs in its design. The output response is metal removal rate (MRR). To find the best operating parameter, the regression model generated using ANOVA is given as input for MATLAB genetic algorithm (GA). The experimental results indicated that models are significant. The test result indicated that the contribution of the current on the MRR is 42.42%, dielectric pressure is 35.36%, and spark gap is 1.93%. From GA, it is observed that among these three factors, lower value of current and dielectric pressure produced the maximum MRR. The SS 2205 has wide variety of applications, such as high pressure components and control valves, which have large number of components attached to it. Hence, performing micro holes on such high hardness alloy is useful.
摘要本文研究了在双相不锈钢上钻取直径为3mm的小孔。与其它钢相比,其可加工性指数很低(0.66);因此,采用电火花加工。输入参数为电流、火花间隙和介电压力。每个输入参数被考虑为三个级别。因此,实验总数为3 × 3 × 3 = 27。为了减少运行次数,采用田口L9正交阵列,该正交阵列在设计上具有最大和最小运行次数的优点。输出响应是金属去除率。为了找到最佳运行参数,将方差分析生成的回归模型作为MATLAB遗传算法的输入。实验结果表明,模型是有意义的。测试结果表明,电流对磁阻比的贡献为42.42%,介质压力为35.36%,火花间隙为1.93%。从遗传分析中可以看出,在这三个因素中,电流和介电压力较低时产生的MRR最大。SS 2205有各种各样的应用,如高压元件和控制阀,其中有大量的组件附加到它。因此,在这种高硬度合金上进行微孔是有用的。
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引用次数: 1
Response of thermoelastic microbeam with double porosity structure due to pulsed laser heating 双孔结构热弹性微束在脉冲激光加热下的响应
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0011
Rajneesh Kumar, R. Vohra
Abstract The present investigation is concerned with vibration phenomenon of a homogeneous, isotropic thermoelastic microbeam with double porosity (TDP) structure induced by pulsed laser heating, in the context of Lord– Shulman theory of thermoelasticity with one relaxation time. Laplace transform technique has been applied to obtain the expressions for lateral deflection, axial stress, axial displacement, volume fraction field, and temperature distribution. The resulting quantities are recovered in the physical domain by a numerical inversion technique. Variations of axial displacement, axial stress, lateral deflection, volume fraction field, and temperature distribution with axial distance are depicted graphically to show the effect of porosity and laser intensity parameter. Some particular cases are also deduced.
摘要本研究在Lord–Shulman一弛豫时间热弹性理论的背景下,研究了具有双重孔隙率(TDP)结构的均匀各向同性热弹性微束在脉冲激光加热下的振动现象。应用拉普拉斯变换技术得到了横向挠度、轴向应力、轴向位移、体积分数场和温度分布的表达式。通过数值反演技术在物理域中恢复得到的量。用图形描述了轴向位移、轴向应力、横向偏转、体积分数场和温度分布随轴向距离的变化,以显示孔隙率和激光强度参数的影响。还推导了一些特殊情况。
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引用次数: 5
Numerical study of the thermal and hydraulic performances of heat sink made of wavy fins 波浪形翅片散热器热工水力性能的数值研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0021
R. Bouchenafa, H. Mohammed, R. Saim
Abstract The aim of this paper is to numerically investigate the thermal and hydraulic performances of the two heat sinks made of wavy fins (WFHS). The governing equations fitted with boundary conditions were solved using the finite volume method, and the SIMPLE algorithm for the coupling velocity-pressure. The two-equation model k-ϵ was used to describe the turbulence phenomenon. The effects of wave numbers and the amplitude of wavy fins heat sink on the thermal and flow fields are studied and compared with the plate fin heat sink (PFHS). The results show that the use of wavy fins improves significantly the heat transfer rate, accompanied by a pressure drop penalty.
摘要本文的目的是对波浪形翅片(WFHS)制成的两个散热器的热性能和水力性能进行数值研究。采用有限体积法和SIMPLE算法求解了符合边界条件的控制方程。湍流现象的描述采用了二方程模型k-ε。研究了波浪形翅片散热器的波数和振幅对热场和流场的影响,并与板翅式散热器(PFHS)进行了比较。结果表明,波浪形翅片的使用显著提高了传热率,同时也带来了压降损失。
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引用次数: 6
Experimental and Numerical Study of Bead Welding Behavior of HDPE Pipe Under Uniaxial Loading HDPE管在单轴载荷下堆焊行为的试验与数值研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0024
Azzeddine Belaziz, M. Mazari
Abstract The present paper is devoted to the experimental study of the mechanical behavior of high-density polyethylene structure subjected to traction and welded by means of butt-welding process. We were based ourselves on experimental tests which have been carried out to characterize the material studied, introducing the ductility or fragility of the bead welded section, and understood the effect of crosshead speeds on the mechanical behavior of the weld bead. The experimental results of the welded specimens are compared with those corresponding to the base material. In this study, two crosshead speeds of 10 and 50 mm/min were applied to make the comparison.
摘要本文对高密度聚乙烯结构在牵引和对焊工艺下的力学性能进行了实验研究。我们以实验测试为基础,对所研究的材料进行了表征,介绍了焊道焊接截面的延展性或脆性,并了解了十字头速度对焊道机械性能的影响。将焊接试件的试验结果与基体材料的试验结果进行了比较。在本研究中,采用10和50 mm/min的两种十字头速度进行比较。
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引用次数: 0
Theoretical Investigation on Growth Kinetics and Thermodynamic Properties of Pyridine-2-Carboxylic Acid Crystals 吡啶-2-羧酸晶体生长动力学及热力学性质的理论研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0004
N. Manopradha, S. Rama, S. Gowri, K. Kirubavathi, K. Selvaraju
Abstract This work illustrates the significance of kinetic parameters of nucleation and thermal decomposition for Pyridine-2-carboxylic acid crystals. In the interest of maximizing the growth condition for the production of single crystals, nucleation parameters such as interfacial energy (σ), volume free energy (ΔGv), critical energy barrier for nucleation (ΔG*), radius of the critical nucleus (r*) and nucleation rate (J) were determined from the classical nucleation theory of solubility-enthalpy relation. The optimized geometry of the compound was computed from the DFT-B3LYP gradient calculations employing 6-31G(d,p) basis set and its vibrational frequencies were evaluated. Based on the vibrational analysis, the thermodynamic parameters were obtained and the correlative equations between these thermodynamic properties and variation in temperatures were also reported.
本文阐述了吡啶-2-羧酸晶体成核和热分解动力学参数的意义。为了最大化单晶的生长条件,根据溶解度-焓关系的经典成核理论确定了成核参数,如界面能(σ)、体积自由能(ΔGv)、成核临界能垒(ΔG*)、临界核半径(r*)和成核速率(J)。通过采用6-31G(d,p)基组的DFT-B3LYP梯度计算,计算了化合物的优化几何结构,并对其振动频率进行了评估。在振动分析的基础上,得到了热力学参数,并报道了这些热力学性质与温度变化之间的相关方程。
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引用次数: 1
Experimental study on mechanical behavior of natural hybrid composites filled with ground nut shell ash 花生壳灰填充天然杂化复合材料力学性能试验研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0029
V. Jagadeesh, K. Venkatasubbaiah, A. Lakshumu Naidu
Abstract Nowadays, natural fiber reinforced polymer composites are widely used because of their advantageous properties like minimum density, maximum specific strength, low cost and easy availability. Manufacturing of natural fiber composite is easy as compared to the conventional methods. In the present scenario, due to an increasing interest in environmental consciousness with greenhouse effect, various industries have initiated the use of eco-friendly materials and are replacing hazardous materials with such eco-friendly materials. The present work aims to determine the tensile strength of okra and jute fibers reinforced in Epoxy LY-556 and XIN-100IN Resins. Okra fibers are developed from the stem of the plant of the Malvaceae family. Their use as reinforcement in polymer composites requires the basic knowledge of their mechanical properties. Jute fibers are developed from the best jute plants. The conclusions are based on their mechanical properties and behavior.
摘要目前,天然纤维增强聚合物复合材料因其具有密度小、比强度大、成本低、易得等优点而得到广泛应用。与传统方法相比,天然纤维复合材料的制造很容易。在目前的情况下,由于人们对温室效应的环境意识越来越感兴趣,各个行业都开始使用环保材料,并用这种环保材料取代有害材料。本研究旨在测定环氧LY-556和XIN-100IN树脂增强秋葵和黄麻纤维的拉伸强度。秋葵纤维是从锦葵科植物的茎中生长出来的。它们在聚合物复合材料中用作增强材料需要对其机械性能有基本的了解。黄麻纤维是从最好的黄麻植物中提炼出来的。这些结论是基于它们的力学性能和行为得出的。
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引用次数: 13
Sensitivity Analysis of Internally Reinforced Thin-Walled Hollow-Box Beams Subjected to Uncoupled Bending and Torsion 内配筋薄壁空心箱梁在非耦合弯扭作用下的灵敏度分析
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0001
H. M. Silva, J. Wojewoda
Abstract In this work, novel types of internally reinforced hollow-box beams were subjected to bending loading and studied using the finite element analysis software ANSYS. A parameterization of 3 geometric variables was performed, and deflection and effective deflection results were collected from 2 points at the model. The sensitivity analysis results are then discussed, with the aim of concluding if the selected design variables are adequate for optimization purposes.
摘要本文采用有限元分析软件ANSYS对新型内配筋空心箱梁进行了弯曲加载研究。对3个几何变量进行参数化,从模型的2个点收集挠度和有效挠度结果。然后讨论灵敏度分析结果,目的是得出所选择的设计变量是否足以用于优化目的。
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引用次数: 0
Tribological Behavior of AA7050-ZrSiO4 Composites Synthesized by Stir Casting Technique 搅拌铸造法制备AA7050-ZrSiO4复合材料的摩擦学性能
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0026
S. Sakthivelu, M. Meignanamoorthy, M. Ravichandran, P. P. Sethusundaram
Abstract This research made an attempt to synthesize aluminum metal matrix composites through stir casting technique. The matrix material chosen in this study was AA7050 and the reinforcement material was ZrSiO4. The composites AA7050, AA7050-10%ZrSiO4, and AA7050-15%ZrSiO4 were used. The wear behavior of the aluminum matrix composites was investigated by using pin-on-disc tribometer. The advanced material has substantial development in tribological behavior when the reinforcement percentage is increased. From the experimental results, it was confirmed that sliding distance of 1200 m, applied load of 3 N and sliding speed of 2 m/s result in minimum wear loss and coefficient of friction, while adding 10%ZrSiO4 to the AA7050.
摘要本研究尝试采用搅拌铸造技术合成铝金属基复合材料。本研究选用的基体材料为AA7050,增强材料为ZrSiO4。采用复合材料AA7050、AA7050-10% zrsio4和AA7050-15% zrsio4。采用针盘式摩擦计对铝基复合材料的磨损性能进行了研究。随着增强率的增加,材料的摩擦学性能有了很大的发展。实验结果表明,当滑动距离为1200 m、施加载荷为3 N、滑动速度为2 m/s时,添加10%ZrSiO4的AA7050的磨损损失最小,摩擦系数最小。
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引用次数: 11
Experimental and Numerical Investigations of Pipeline with Resonator 带谐振腔管道的实验与数值研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0003
T. Pałczyński, K. Kantyka
Abstract This article presents the current state of the art regarding the use resonators in straight pipes. There is considerable need to control and reduce pressure pulsation in pipelines supplied with pulsating flows. The use of a Helmholz resonator introduces an additional degree of freedom to the analysed dynamic system. Building on previous experimental investigations by the authors, which identified the nonlinear properties of straight pipes supplied with pulsating flows, this study describes an experimental test rig, measurement methods and mechanical analogies for one (1DOF) and two (2DOF) degrees of freedom. The results are presented in the form of a 3D map of amplitude-frequency characteristics, as a function of the resonator volume determined by piston height. The dynamic properties of the described system are presented as amplitude-phase characteristics, based on a comparison of the numerical and experimental results.
摘要本文介绍了在直管中使用谐振器的现状。在提供脉动流的管道中,有相当大的需要控制和减少压力脉动。Helmholz谐振器的使用为分析的动态系统引入了额外的自由度。在作者之前的实验研究的基础上,本研究确定了脉动流直管的非线性特性,描述了一个(1DOF)和两个(2DOF)自由度的实验测试装置、测量方法和机械模拟。结果以幅频特性的3D图的形式呈现,作为由活塞高度确定的谐振器体积的函数。在比较数值结果和实验结果的基础上,将所描述的系统的动态特性表示为幅相特性。
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引用次数: 1
Numerical study of cracking a medium elastic viscoplastique of polyacetal 聚缩醛介质弹性粘塑性开裂的数值研究
Q3 Engineering Pub Date : 2019-06-01 DOI: 10.2478/mme-2019-0017
S. A. Reffas, Mohamed Benguidiab, O. Šikula, Houari Adjlout, Habib Lebbal
Abstract The objective of this work is the analysis of the fracture behavior of a SENB cylinder with a defect where stress triaxiality is more severe. Numerical simulations are carried out in a 2D mode, to overcome a disadvantageous hypothesis plane strain or plane stress. The mesh sensitivity studies were also undertaken but are not presented here. Indeed, only the results for the most relevant mesh are the subject of the discussion.
摘要本研究的目的是分析具有应力三轴性较严重缺陷的SENB圆柱体的断裂行为。数值模拟在二维模式下进行,以克服不利的假设平面应变或平面应力。网片敏感性研究也进行了,但不在这里介绍。事实上,只有最相关网格的结果才是讨论的主题。
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引用次数: 0
期刊
Mechanics and Mechanical Engineering
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